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  • Sulzer Chemtech

    Metal Random PackingWorld-Class. World Scale. Worldwide.

    Sulzer Chemtech

    0699 2527-1

  • 2

    Metal Random Packing from Sulzer Chemtech

    ResearchOur pilot plants in Switzerland are also used to widen our application know-how and to test

    and optimize processes, solvents, etc., together with our clients.

    Emergency DeliveryPlease contact your nearest Sulzer Chemtech representative from our websitewww.sulzerchemtech.com.

    Besides our own capabilities, Sulzer Chemtech can rely on an international network for emergency deliveries. If there is something in stock anywhere that you need right now, let us find it for you.

    Column Internals*)

    Uniform liquid and gas distribution is decisive for optimum performance of packed beds. Sulzer Chemtech's

    expert knowledge in designing distributors is un-paralleled in the industry.

    Test FacilitiesResults from our liquid distributor test rigs at every manufacturing site encouraged Sulzer to design

    the world's largest liquid distributors.

    World-ClassSulzer Chemtech quality assurance helps to meet demanding clientele requirements. All manufacturing sites

    are certified and projects are monitored by Sulzer quality delegates.

    Design ToolsMuch of what we have learned from our research activities is reflected in our hydraulic design

    tool SULCOL which is available for free.

    World Scale Sulzer Chemtech controls sufficient manufacturing

    capacities to meet world scale demands for Random Packing everywhere in the world.

    Complete Portfolio *)

    Sulzer Chemtech develops, designs

    and manufactures all kind of mass transfer equipment and will offer you the most suit-able technology for the task at hand.

    SulzerChemtech

    Tower Field Services *)

    In most industrial countries we have acquired tower field service companies,

    making Sulzer Chemtech a one-stop solution provider.

    WorldwideMetal Random Packing from Europe, Asia and the Americas.

    0603 2535-3

  • 3

    Nutter Ringspage 4

    I-Rings(IMTP Equivalents)page 6

    C-Rings(CMR Equivalents)page 8

    P-Rings(Pall Ring Equivalents)page 8

    R-Rings(Raschig Ring Equivalents)page 9

    Applicationspages 10-11

    Random Packing has been in use from the onset of industrial distillation and it's here to stay. Lots of important separation/absorption/stripping processes have been developed relying on the special behavior of these mass transfer devices. Moreover, ease of replacement and suitability for storage make Random Packing the equipment of choice for systems with heavy fouling or corrosion.

    Contents

    Global SourcingSulzer Chemtech is one of the world's largest producers of mass transfer components. We leverage on proven local procurement

    opportunities over a wide range of metal grades to provide the most favorable conditions for our clients.

    Turn Around Services (TAS)*)

    One call does it all! Day or night, Sulzer Chemtech supplies all tower hardware or equipment your project needs.

    Serviceand Installation

    Field ServiceRevamps and Installation

    Tower Field ServiceMaintenance, Revamps and Installation

    Engineering Services*) From phase equilibrium measure-ments via process design to turnkey skid-mounted separation plants.

    DevelopmentOwn laboratories in Switzerland and joint development projects with universities and research institutes in Europe, USA and

    China formed the basis for technological leadership.

    *) Separate brochure available. Please browse our websitewww.sulzerchemtech.com

  • 4

    1200

    1100

    1000

    900

    800

    700

    600

    500

    400

    300

    200

    100

    0

    0 0.5 1.51.0 2.0 2.5

    0.50 1.5 2.5 3.52.0 3.01.0

    40

    30

    20

    10

    0

    1100

    1000

    900

    800

    700

    600

    500

    400

    300

    200

    100

    0

    0.5 1.51.0 2.0 2.5

    NR #3

    NR #2

    NR #1

    NR #2.5

    NR #1.5

    NR #0.7

    10 15 20 25 30 40 50 60 80 100 150

    7

    6

    5

    4

    3

    2

    100

    110

    90

    80

    70

    60

    50

    40

    35

    30

    25

    4 8 10 20 30 40 50 60

    (NR #0.7)

    (NR #1.5)

    NR #2.5

    NR #1

    NR #2

    (NR #3)

    KGa of Nutter Ring

    Liquid Load l, m3/m2 h

    Liquid Load, gpm/ft2

    K Ga,

    kg-

    mol

    / (h

    m3 a

    tm)

    K Ga,

    lb-m

    ol/(h

    ft3 a

    tm)

    HET

    P, m

    m

    HET

    P, in

    ches

    F, ft/s lb/ft3 HETP of Nutter Ring

    F, Pa

    Conditions

    Valid for atmospheric distillation with standard organic test mixture at total reflux

    ConditionsDiameter: 0.3 m, Bed height: 2.25 mLiquid concentration: 4% NaOHConversion to carbonate (Na2CO3): < 1%Inlet gas concentration: 400ppm CO2Temperature: 25 oCF = 1.5 PaBracket indicates extrapolated data

    Nutter RingTM

    High-performance random packing designed by Dale Nutter in 1984

    Efficiency enhanced by lateral liquid spreading and surface film renewal

    Superior surface utilization allows for shorter packed beds

    Intensively tested by Fractionation Research Institute (FRI) which makes the Nutter Ring the best-known high-performance random packing in industry

    Geometry provides maximum randomness with minimum nesting and maximum mechanical strength

    Nutter Rings NR #0.7 NR #1 NR #1.5 NR #2 NR #2.5 NR #3Specific Surface m2/m3 226 170 124 96 85 66

    ft2/ft3 68.9 51.8 37.8 29.3 25.9 20.1Void Fraction % 98 98 98 98 98 98

    Material thickness can be adjusted to clients' needs. Other sizes are available on request.

    0603 2535-3

  • 5

    F, ft / s lb / ft3

    1.0 2.0 3.0 4.020

    10

    1.0

    0.1

    2.45

    1.22

    0.12

    0.5 1.0 5.0F, Pa

    p

    /z,

    mba

    r / m

    p

    /z,

    in H

    2O / f

    t

    20

    10

    1.0

    0.1

    F, ft / s lb / ft3

    1.0 2.0 3.0 4.02.45

    1.22

    0.12

    0.5 1.0 5.0F, Pa

    p

    /z,

    mba

    r / m

    p

    /z,

    in H

    2O / f

    t

    20

    10

    1.0

    0.1

    F, ft / s lb / ft3

    1.0 2.0 3.0 4.02.45

    1.22

    0.12

    0.5 1.0 5.0F, Pa

    p

    /z,

    mba

    r / m

    p

    /z,

    in H

    2O / f

    t

    20

    10

    1.0

    0.1

    F, ft / s lb / ft3

    1.0 2.0 3.0 4.02.45

    1.22

    0.12

    0.5 1.0 5.0F, Pa

    p

    /z,

    mba

    r / m

    p

    /z,

    in H

    2O / f

    t

    20

    10

    1.0

    0.1

    F, ft / s lb / ft3

    1.0 2.0 3.0 4.02.45

    1.22

    0.12

    0.5 1.0 5.0F, Pa

    p

    /z,

    mba

    r / m

    p

    /z,

    in H

    2O / f

    t

    20

    10

    1.0

    0.1

    F, ft / s lb / ft3

    1.0 2.0 3.0 4.02.45

    1.22

    0.12

    0.5 1.0 5.0F, Pa

    p

    /z,

    mba

    r / m

    p

    /z,

    in H

    2O / f

    t

    020406080

    100120150

    NR #0.7 NR #1

    NR #1.5 NR #2

    NR #2.5 NR #3

    Liquid Load l, m3/m2 h

    Air-water system, ambient conditions

  • 6

    1200

    1100

    1000

    900

    800

    700

    600

    500

    400

    300

    200

    100

    0

    0 0.5 1.51.0 2.0 2.5

    0.50 1.5 2.5 3.52.0 3.01.0

    40

    30

    20

    10

    0

    1100

    1000

    900

    800

    700

    600

    500

    400

    300

    200

    100

    0

    0.5 1.51.0 2.0 2.5

    IR #70

    IR #50

    IR #40

    IR #25IR #15

    0603 2532-3

    10 15 20 25 30 40 50 60 80 100 150

    7

    6

    5

    4

    3

    2

    100

    110

    90

    80

    70

    60

    50

    40

    35

    30

    25

    4 8 10 20 30 40 50 60

    (IR #15)

    IR #25

    IR #40

    IR #50

    (IR #70)

    KGa of I-Ring

    HET

    P, m

    m

    HET

    P, in

    ches

    HETP of I-Ring

    ConditionsDiameter: 0.3 m, Bed height: 2.25 mLiquid concentration: 4% NaOHConversion to carbonate (Na2CO3): < 1%Inlet gas concentration: 400ppm CO2Temperature: 25 oCF = 1.5 PaBracket indicates extrapolated data

    Conditions

    Valid for atmospheric distillation with standard organic test mixture at total reflux

    I-RingTM

    Direct replacement of IMTP - industrys first and most widely used high-performance random packing introduced in the late 1970's

    Geometry ensures low liquid hold-up and a great improvement in capacity compared to Pall Rings

    F, ft/s lb/ft3

    F, PaLiquid Load l, m3/m2 h

    Liquid Load, gpm/ft2

    K Ga,

    kg-

    mol

    / (h

    m3 a

    tm)

    K Ga,

    lb-m

    ol/(h

    ft3 a

    tm)

    I-Rings IR #15 IR #25 IR #40 IR #50 IR #70Nominal Size mm 15 25 40 50 70

    inch 5/8 1 1 2 2 Specific Surface m2/m3 305 226 151 100 60

    ft2/ft3 93.0 68.9 46.0 30.5 18.3Void Fraction % 97 97 98 98 98Material thickness can be adjusted to clients' needs. Other sizes are available on request.

  • 7

    020406080

    100120150

    F, ft / s lb / ft3

    1.0 2.0 3.0 4.020

    10

    1.0

    0.1

    2.45

    1.22

    0.12

    0.5 1.0 5.0F, Pa

    p

    /z,

    mba

    r / m

    p

    /z,

    in H

    2O / f

    t

    F, ft / s lb / ft3

    1.0 2.0 3.0 4.020

    10

    1.0

    0.1

    2.45

    1.22

    0.12

    0.5 1.0 5.0F, Pa

    p

    /z,

    mba

    r / m

    p

    /z,

    in H

    2O / f

    t

    F, ft / s lb / f

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