world class maintenance presentation.pdf

7/30/2019 World Class Maintenance Presentation.pdf

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Copyright 2013 GPAl lied

The Journey to

World Class Maintenance

Presented by: Ricky Smith, CMRP

February 2013


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A Proactive Reliabili ty Process is a supply chain. If a step in the

process is skipped, or performed at a substandard level, the

process creates defects known as failures. The output of ahealthy reliability process is optimal asset reliability at optimal

cost.

- Ron Thomas, former Reliability Director

Dofasco Steel, Hamilton, ON


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A few questions which need to be answered!

How many companies achieved World Class Maintenance?

How long does it to achieve World Class Maintenance?

What are the benefits of World Class Maintenance?

What are the attributes - World Class Maintenance Organization?

Managers who visited the plant have said they do not agree with Alumaxs

approach to Maintenance however they cannot say it does not work

- John Day PE


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Known Companies World Class Maintenance

Exxon - Baytown, Texas (Exxon-Mobil)

Alumax Mt Holly (Alcoa Mt Holly) Goose Creek, SC

Ford Motor Company Paris, France

Alcoa Mt Holly Exxon-Mobil Baytown
http://www.google.com/url?sa=i&rct=j&q=exxon+baytown+refinery&source=images&cd=&cad=rja&docid=2phbno2p1hfbuM&tbnid=M1OB4h-xIoiOiM:&ved=0CAUQjRw&url=http%3A%2F%2Fwww.2b1stconsulting.com%2Fgiant-exxon-baytown-complex-to-get-bigger-with-new-cracker%2F&ei=NW8KUcr_EIrm9ASb0YCYBQ&bvm=bv.41642243,d.eWU&psig=AFQjCNHgvoNheLRhfjTFKt9xckuKWR4QAA&ust=1359724700228618http://www.google.ca/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=GVUmhC1CkHuD6M&tbnid=j9Zzhe0gVDpESM:&ved=0CAUQjRw&url=http%3A%2F%2Fwww.alcoa.com%2Flocations%2Fusa_mt_holly%2Fen%2Finfo_page%2Fabout_profile.asp&ei=4G4KUbi3K4268wSE8IHwBg&bvm=bv.41642243,d.eWU&psig=AFQjCNEtsb27y8k_zBXWl8VbEDVH4AkGjQ&ust=1359724623841330


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Time to Achieve World Class Maintenance

Not time dependent

It is a journey not a program

The journey never ends, the view just gets better


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World Class Maintenance How hard is it?


7/15Copyright 2013 GPAl lied

Benefits of World Class Maintenance



World Class Maintenance Attr ibutes



World Class Maintenance Attr ibutes

Managements Vision

Begin operations with a planned maintenance system thatcould be developed into a total proactive system util izing a

Computerized System as an enabler

Integrate all the plant business functions into one on-linecommon data base system available to all employees in their

normal performance of duties.

From a basic point of view there are two maintenanceapproaches.

One approach is reactive and the other is proactive

The Proactive Approach was selected

The goals of this approach Continuous equipment performance to established specifications

Maintain Capacity (Capacity Assurance)

Continuous improvement


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Proactive Model World Class Maintenance

Breakdown


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World Class Maintenance Results

Wrench Time = 62.8%


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Maintenance Definition by John Day PE

To Maintain

Keep, Preserve, Protect from Degradation

Maintain Capacity


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World Class Maintenance Journey

The J ourney never ends, sit back and enjoy the view


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Alcoa Mt Holly Where are they now?

Recently won the NAME Award

People visit their plant and cannot believe what they see

Hundreds of companies have visited their operation


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Questions/Comments?

[email protected]

WebEx Scheduled for Monday, Feb 4, 2013

Interested contact the email below:
mailto:[email protected]:[email protected]

world class maintenance presentation.pdf

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