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WORKHOLDING SOLUTIONS
WWW.JERGENSINC.COM
Uptime Optimization Products Results
®
MANUFACTURING EFFICIENCY
WWW.JERGENSINC.COM2
Jergens Workolding Solutions Group...Your Uptime ConsultantsTo compete in today’s global industry you need to accommodate shorter lead times, smaller batch sizes and frequent set up changes.
Get more savings by changing what’s UNDER the spindle, not ON it.
Shave 90% from your set up times by implementing a quick change fixturing system for a fraction of the cost of your cutting tool investment. Jergens’ workholding efficiency improvement process helps:
• Increasespindleuptime
• Speedimplementationofleanmanufacturing
• Improveproductivity
• Optimizeworkholding
• Reducedowntime
• Maximizecostsavings
• Eliminatesetuperrorsandinefficiencies
• Fasterpart-to-partchangeover
RESULTS
“The applications of the Ball Lock® System are
basically limitless - you’re completely free from
the design limitations of common tooling. We
have increased utilization rates 75% - 90%.”
Jergens Ball Lock® Customer
®
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Jergens Workolding Solutions Group...Your Uptime Consultants
RESULTS
Make the Most of Your Workholding.
We’ve spent years working with customers to solve application challenges and help them get more machine UPTIME. Our proven process includes:
• ApplicationandCostSavingsAnalysis
• Workholding/QuickChangeFixturingSystemDesign
• ImplementationandRetrofitAssistance
Results…From the Uptime Consultants at Jergens.
Jergens offers everything a manufacturer
would need to get started, including fixture
plates, subplates and tooling columns to
customize your quick change system.
90%
MILITARY/DEFENSE CONTRACTOR
Application: Multiple job changes average 15 to 20 set up changes per week
Results: • 76 hours per week set up time
reduction • 3,800 annual machine hours gained• Annual Cost Saving: $300,000 +
JOB SHOP
Application: Rotary indexer set upSet Up Time: Original method— 30 minutes
Results: • Set up time reduced to <5 minutes • Set up time reduction 87%
Original30 minutes <5 minutes
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MANUFACTURING EFFICIENCY
ORTHOPEDIC MANUFACTURER
Application: Vise set up to machine tableSet Up Time: Original method— 60-90 minutes
Results: • Set up time with Ball Lock 1-5
minutes • Set up time reduction = 94%
Original60-90 minutes 1-5 minutes
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MANUFACTURING EFFICIENCY
+
After
Before
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MANUFACTURING EFFICIENCY
$470K
$170K
Set Up Cost
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Jergens Ball Lock® Mounting System
Reduce Set Up Time by 90% or More
• FAST setups and changeover• STRONG holding forces• COMBINES locking and locating• ELIMINATES the need for indicating
• REPEATABILITY of +/-0.0005" (+/-0.013mm) or better
• FLEXIBLE DESIGNS AND OPTIONS adapt existing fixtures
• INCREASE THE NUMBER of VISES AND PARTS AVAILABLE for every machine cycle.
Quick Change Fixturing Solutions
Build your own Ball Lock® in 3 easy steps with the wizard.
1. Choose your machine tool by brand and model number.2. Select components and layout your system with our graphical interface.3. Generate custom documentation, quotes, bill of materials, CAD drawings, and system images.
Jergens Bock Brand Quick Change System
Maximize Productivity with Ease• Alpha-numericlocatorplatesystemforquickandACCURATE MOUNTING with
DEXLOC™ LOCATOR PINS• REPEATABILITYwithin+/-.0005”(+/-0.013mm)orbetter• MachinableQUICK CHANGEjawssnapoffinseconds• QUICKLY AND ACCURATELY CHANGE VISES inapplicationswhichrequiremultiplevisechanges
• INCREASE THE NUMBER OF VISES AND PARTS AVAILABLE foreverymachinecycle
Visit: www.jergensinc.com
to start your configuration.
CONFIGURE YOURS. . . IN SECONDS!
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Jergens Zero Point System
Reduce Set Up Times by 90%
Jergens 5-Axis FixturePro® Quick Change System
RAISE the part, RIGIDLY clamp it and RAPIDLY change it out.
• Part-to-PartCHANGEOVER IN 60 SECONDS• MODULARdesign• HIGH CLAMPINGforces• MOUNTS QUICKLY AND ACCURATELY withQLS(QuickLocatingSystem)
• HIGH STRENGTH ALLOY STEELforlonglifeanddurability
• MAXIMIZESyourmachinetable• UNRESTRICTED ACCESStoyourpart
• REPEATABILITY 0.0002”(<0.005mm)orbetter• MINIMIZEset-uptime• HardenedSTAINLESS (AISI 440B) STEELconstruction
• FAST AND ACCURATE
• INTEGRATED SAFETY system• COMPACT DESIGN• POSITIVE LOCKING• HIGH retainingforce• HYDRAULICorPNEUMATICactivation
Quick Change Fixturing Solutions
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Jergens Production Vises, Columns & Accessories
Precision Part Clamping and Quick Change Features
Jergens Power Clamping & Workholding Components
All The Components You Need In One Place
Even our standard products are designed with unique time and cost-saving features, and we lead the industry with unparalleled customer service and delivery. Choose from a huge inventory of tooling components and power clamps for all your workholding needs.
• QUICK-CHANGE, MACHINABLE JAWS speedparttopartchangeover.
• DUAL STATIONSpermitmorepartspermachinecycle
• STRONG, LIGHTWEIGHT BODIES improvehandling
• INTEGRATE WITH BALL LOCK® AND BOCK DEXLOC™ forfurthersetuptimereductions
• HydraulicunitsavailableforPRECISE CLAMPING FORCE• Columnsavailablein6-8-12 and 16 STATIONS
Power Clamping• Swing Clamps• Cylinders• Pumps• Boosters• Valves
Components• Locating Pins• Sine Fixture Keys • Rest Buttons• Clamps • Dowels• T-Slot Nuts and Bolts
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Jergens is a world leader in innovative quick change fixturing solutions, but we also provide:
• World-classcustomerservice
• Onlineorderingatwww.jergensinc.com
• Quickturnaroundonmodifiedstandards
• Immediateavailability(andnoquantityminimumsonmanystandardproducts)
• CAD,2Dand3Ddrawingsatwww.jergensinc.com
• Customdesigntomeetyourapplications
Support, Locate, and Hold
Industries
With more than 60 years of field experience, we can provide technical assistance and problem-solving advice to make sure that you’re getting the most out of your Jergens products.:
Quality
Our state-of-the-art manufacturing facility is ISO 9001:2008 certified and we maintain strict control of our processes from start to finish. This kind of control makes it possible for us to meet tight deadlines, control costs and guarantee you quality you can depend on.
MILITARYAEROSPACE AUTOMOTIVE MEDICAL MACHINING
15700 S. Waterloo Road, Cleveland, OH 44110-3898
800.537.4367 216.481.6193 [email protected] www.jergensinc.com
ALSO AVAILABLE:Workholding Solutions Catalog
Request a copy or download at www.jergensinc.com
WORLD HEADQUARTERS
877.426.2504
© Copyright Jergens, Inc. 2012AD0812
WORKHOLDING SOLUTIONS GROUP
®
MANUFACTURING EFFICIENCY