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Wood Pellets: Clean, Efficient Heating with Renewable Energy from New York’s Forest Resources Charlie Niebling, General Manager Adirondack Research Consortium Renewable Energy Conference Saratoga Springs NY February 17, 2010

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Page 1: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Wood Pellets: Clean, Efficient Heating with Renewable Energy from New York’s

Forest Resources

Charlie Niebling, General Manager

Adirondack Research Consortium Renewable Energy Conference

Saratoga Springs NY

February 17, 2010

Page 2: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

New England Wood Pellet Facilities

Schuyler Wood Pellet LLC

Palmer Packaging and Reload Center

Jaffrey Plant and Biofuel Energy

Systems

Deposit Wood Pellet LLC

(December 2010)

Page 3: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Jaffrey, NH Current 72,000 tons ; Potential 85,000 tons

Schuyler, NY Current 78,000 tons ; Potential 85,000 tons

Deposit, NY Current 0 tons ; Potential 100,000 tons

Facilities

Page 4: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Pellet Fuels Ideally Suited to Northeastern US Market

• Abundant, underutilized forest and agricultural resources; roundwood, chips, manufacturing residues – growing forest inventory and decline in pulp & paper manufacture; clean waste wood as well

• Highest energy prices of anywhere in US • Huge thermal (heat) market, currently largely dependent on

fossil energy (oil, natural gas, propane) – one third of total energy consumption in the region

• Long tradition of using wood as fuel; aging demographics favor more convenience in burning wood

• Population and demand density that enhances potential for bulk pellet fuel distribution

• Generally favorable policy climate

Page 5: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Status of Pellet Industry in Northeast (New England, NY, NJ and PA)

• Approx. 400,000 homes heated (primary or back-up) with pellet fuel in Northeast; annual growth >10% until 2009

• 19 manufacturers of pellet fuel in Northeast – 8 are startups facing typical start-up challenges (4 of these recently closed), 2 in ME are currently closed but will reopen

• Total consumption approaching 700,000+ TPY; total manufacturing production (2009) about 500,000+ TPY; import from other regions led to oversupply

• At least 11 new plants announced (ME-3, NH-2, MA-1, VT-1, NY-2, PA-2)

• Limited distribution by bulk; 99.5% of fuel distributed in bags vs. <40% in Europe

Page 6: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Northeast Pellet

Corinth Maine Woods

Inferno

Curran Renewable Energy

Geneva

NEWP Jaffrey 78,000/70,187

NEWP Schuyler 84,000/77,012

Empire

Dry Creek

Instantheat

Barefoot

Energex

Allegheny

Greene Team

PA Pellet

Wood Pellets Co.

From western Canada 40,000+

From Quebec and Maritimes 100,000+

From north-central and midwest states 30,000+

From mid-south/south 100,000+

2009 Demand = 650,000+/-

Regional Supply = 500,000+ Import from other regions =

250,000+/-

Treecycle

NEWP Deposit 100,000/0

Page 7: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Making pellets is not a simple proposition

Page 8: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Key Considerations in Siting Pellet Manufacturing Plant

• Wood supply; proximity to wood supply

• Market; proximity to market

• Transportation access: highway, rail, port for export

• Electricity cost

• Supportive community/region

• Labor/management talent

• Capital to build it right, cannot cut corners!

Page 9: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Wood Supply – Schuyler and Deposit

• 70% Green mill chips and sawdust

• 10% Kiln-dried sawdust, shavings, grindings

• <5% Clean pallet grindings

• >15% De-barked roundwood chips, HW and SW

• Whole tree chips for Deposit burner

Total procurement at full capacity =

450,000 green tons

Page 10: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

The manufacturing process begins when tractor trailer loads of raw material (wet and dry sawdust, shavings, chips etc.) arrive at the plant. The material is unloaded by a skid steer, a live-floor or a truck dump.

Page 11: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

…and here’s the Truck Dump

Page 12: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Schuyler Wood Pellet

One acre covered wood storage – will hold 6,000 tons

Page 13: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Deposit will likely rely on HW and SW roundwood, with on-site flail debarking and chipping

New low-grade markets!

Page 14: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Job Number 1:

Building the Market

Page 15: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Pellet Stoves

<85,000 BTU

30-50 lbs/day during winter

Thermostatically controlled

350,000 in Northeast

1 million+ in U.S.

Page 16: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

The Future…..not that far off, but we need help!

1. Home or Business Delivery of Pellets in Bulk

- Much like oil, gas, or propane

- Convenient - you don’t need to be there

4. Easy Installation/Service

- Simple venting

- Simple, once-a-year maintenance includes ash removal

3. Fully Automated Central Heating System

- Boilers and furnaces support existing distribution system

- Automated feed system

- Self-ignition and self-cleaning

- Safety that is superior to propane or gas

2. Sufficient Storage

- 1-3 deliveries a year

- Attractive and/or unobtrusive

Page 17: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Biomass heating technologies

• automatic wood pellet heating

systems

• biomass district heating networks

• large-scale combined heat and power plants

Page 18: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Propell Energy

• Import, sell & service commercial boiler systems

• 50-1,000 kW (170KBTU – 3.4 MMBTU)

• Swedish and Austrian technology

• Bulk fuel delivery

• Energy services

• Office buildings, schools, prisons, public works garages, apartment complexes, hospitals, shopping malls etc.

Page 19: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build
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Page 21: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Bulk delivery

Page 22: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

America’s Energy Usage Has Three Major Slices

Transportation

29%

Heating

31%

Electricity

40%

Page 23: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Necessary Drivers of Energy Policy

• Efficiency

• Emissions

• Greenhouse Gases

• Sustainability

Page 24: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Actual Drivers of Energy Policy

• Corn belt/Farm Bill politics

• Oil/gas state politics

• Auto industry

• Myth of clean coal

• Technology-biased policy rather than outcomes-based policy

Page 25: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

EFFICIENCY: Energy loss of different conversion technologies for woody biomass

0

10

20

30

40

50

60

70

80

90

Biopellet Thermal Biomass Electricity 2nd Gen. Biofuels (CE)

Ene

rgy

loss

( %

)

Minimum

Maximum

Thanks to ProPellet Austria

Page 26: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

Public Policy in the US (and NY) Favors Transportation And Electric

Sub

sid

y Pe

r D

isp

lace

d m

illio

n B

TUs

of

Foss

il Fu

els

Source: Database of State Incentives for Renewable Energy (www.dsireusa.org)

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0.00%

10.00%

20.00%

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60.00%

70.00%

80.00%

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ain

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:

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No

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Caro

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a:

#1 #2 #3 #4 #5 #6 #7 #8 #9 #10 #11 #12 #13 #14

% of Households with Oil as Primary Fuel

% of Households with Oil as Primary Fuel (2004, US Census)

Page 30: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

New York Case Study

• 36% of households heat with oil

= 2.47 million households

• At 40-year replacement rate = 62K boilers/year are being replaced

• 10% biomass replacement rate/year = 6,200 boilers/year

• Approximate fuel need = 10 T/yr in central heating of average home

• = 62,000 T/yr growth in demand

Page 31: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

• Government and Regulatory Affairs • Education and Outreach • Research and Analysis

• Business to Business Networking

www.biomassthermal.org

Page 32: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

April 27-28, 2010 Manchester NH

Hosted by: Biomass Thermal Energy Council, NY Biomass Energy Alliance

Biomass Energy Resource Center, Alliance for Green Heat Maine Pellet Fuels Assn, Clean Air – Cool Planet

www.heatne.com

Page 33: Wood Pellets: Clean, Efficient Heatingadkresearch.org/data/file/powerpoints/charles niebling Saratoga... · New England Wood Pellet Facilities Schuyler Wood ... •Capital to build

THANK YOU

For more information:

New England Wood Pellet LLC

[email protected]

www.pelletheat.com

www.propellenergy.com