wl conduit brochure v3 · wl plastics conduit pipe is manufactured from high density polyethylene...

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Page 1: WL Conduit Brochure V3 · WL Plastics conduit pipe is manufactured from high density polyethylene compounds that meet or exceed ASTM D 3350 requirements and Cell Classification PE435540A
Page 2: WL Conduit Brochure V3 · WL Plastics conduit pipe is manufactured from high density polyethylene compounds that meet or exceed ASTM D 3350 requirements and Cell Classification PE435540A

PRODUCT FEATURES

Manufactured with highest quality HDPE materials - Classified to ASTM D3350- Meet or exceed cell classPE334480C or E

- No recycled or filler materials

Ideal protective pathway for Power & Communication installations- Flexible, Durable, and Impact resistant- Non-corrosive and resistant to chemicals- Protects against rock and root impingement- Ductile at low temperatures

Long continuous lengths on reels for ease of installation

Diameters ranging from 3/4’’ to 12’’

Variety of wall dimensions (SDR, SIDR, SCH40 & SCH80)

Custom colors, stripes, lengths, and print-lines

Pre-installed pull tape available

Segmented reels available

Manufactured in accordance with industry standards- ASTM F2160- NEMA TC-7- UL 651A Listed

Typical Physical Properties for WL Plastics HDPE Conduit Pipe Compound

WL Plastics conduit pipe is manufactured from high density

polyethylene compounds that meet or exceed ASTM D

3350 requirements and Cell Classification PE435540A.

Cell classification

Melt Index (190/2.16)

High Load Melt Index(190/21.6)

Density natural resin (73°F/23°C)

Tensile strength at yield (2 in/min; 73°F/23°C)

Tensile elongation (2 in/min; 73°F/23°C)

Flexural modulus (73°F/23°C)

SCR, Condition B (100% Igepal)

Thermal stability

Low Temperature Brittleness

Thermal expansion coefficient

Tensile Impact

ASTM D3350

ASTM D1238

ASTM D1238

ASTM 792/D1505

ASTM D638

ASTM D638

ASTM D790

ASTM D1693

ASTM D3350

ASTM D746

ASTM D696

ASTM D1822

PE435540A

0.3 g/10 min

6-26 g/10 min

0.941-0.949 g/cm3

3500 – 4000 psi

>600%

>130,000 psi

> 1000 h

>428ºF (> 220°C)

<-103°F (<-75ºC)

9 x 10-5 in/in/°F

277 ft-lb/in

PHYSICAL PROPERTY TEST METHOD TYPICAL VALUE

PRODUCT OPTIONS

RAW MATERIAL OVERVIEW

Smoothwall Conduit Product Overview

WL134 | WL135 | WL136 | 0319 March 2019 Supersedes all previous editions © 2019 WL Plastics Corp. ● www.wlplastics.com SALES: [email protected] ● TECHNICAL: [email protected]

Owner
Cross-Out
Page 3: WL Conduit Brochure V3 · WL Plastics conduit pipe is manufactured from high density polyethylene compounds that meet or exceed ASTM D 3350 requirements and Cell Classification PE435540A

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

0.1500.7320.187

0.1880.9170.288

0.2371.1570.459

0.2711.3250.600

0.3391.6560.939

0.4112.0041.377

0.5002.4401.377

0.6433.1373.372

0.7953.8785.154

0.9464.6197.305

1.2326.01312.385

1.5367.49419.245

1.8218.88927.062

0.1170.8030.148

0.1461.0050.232

0.1841.2690.369

0.2111.4520.485

0.2641.8160.758

0.3192.1981.109

0.3892.6761.646

0.5003.4402.720

0.6184.2534.156

0.7365.0645.894

0.9586.5939.988

1.1948.21815.515

1.4179.74721.837

0.0950.8480.124

0.1201.0620.195

0.1511.3400.310

0.1731.5340.406

0.2161.9170.634

0.2612.3210.928

0.3182.8251.376

0.4093.6332.275

0.5064.4913.479

0.6025.3484.930

0.7846.9638.359

0.9778.67812.983

1.15910.29318.267

0.0780.8740.103

0.0971.2060.161

0.1231.3990.257

0.1411.6010.337

0.1762.0020.526

0.2132.4240.771

0.2592.9501.141

0.3333.7931.887

0.4124.6892.886

0.4915.5854.095

0.6397.2716.939

0.7969.06210.774

0.94410.74815.155

0.1532.0500.462

0.1852.4820.677

0.2263.0211.006

0.2903.8851.660

0.3594.8022.540

0.4275.7193.599

0.5567.4456.100

0.6949.2809.490

0.82311.00613.348

0.1402.0790.425

0.1692.5160.622

0.2063.0640.923

0.2653.9391.526

0.3274.8692.328

0.3905.7993.307

0.5077.5495.597

0.6329.4098.695

0.75011.16012.238

0.1673.1470.757

0.2144.0461.247

0.2655.0011.909

0.3155.9562.703

0.4117.7544.591

0.5129.6657.128

0.60711.46310.023

1.050

1.315

1.660

1.900

2.375

2.875

3.500

4.500

5.563

6.625

8.625

10.750

12.750

.75’’

1’’

1.25’’

1.5’’

2’’

2.5’’

3’’

4’’

5’’

6’’

8’’ *

10’’ *

12’’ *

Pipe Size A/D Avg OD, in SDR D 7 9 13.511

SDR PRODUCT DIMENSIONSProducts greater than 6’’ in diameter, Schedule 40 products greater than 3’’ in diameter, and all SDR 15.5 and SDR 17 products are available in stick lengths only. WL offers these products in stick lengths to ensure product quality and limit pipe ovality.

*

15.5* 17*

21*

Smoothwall Conduit Sizes

WL134 | WL135 | WL136 | 0319 March 2019 Supersedes all previous editions © 2019 WL Plastics Corp. ● www.wlplastics.com SALES: [email protected] ● TECHNICAL: [email protected]

Page 4: WL Conduit Brochure V3 · WL Plastics conduit pipe is manufactured from high density polyethylene compounds that meet or exceed ASTM D 3350 requirements and Cell Classification PE435540A

Min.Inside Diameter (inches)

Pipe Size A/D SIDRB

0.0910.0201.2460.143

11.5

SIDR PRODUCT DIMENSIONS

Min wall, inWall Tolerance, in Avg OD, inWeight, lb/ft

1.049

1.380

2.067

4.026

6.056

1’’

1.25’’

2’’

4’’

6’’

Min wall, inWall Tolerance, in Avg OD, inWeight, lb/ftMin wall, inWall Tolerance, in Avg OD, inWeight, lb/ftMin wall, inWall Tolerance, in Avg OD, inWeight, lb/ftMin wall, inWall Tolerance, in Avg OD, inWeight, lb/ft

0.1200.0201.6350.2470.1800.0222.4470.5550.3500.0424.7682.1030.5270.0637.1834.770

1.05

1.315

1.66

1.9

2.375

3.5

4.5

6.625

Avg OD, in

.75’

1’’

1.25’’

1.5’’

2’’

3’’

4’’

6’’

Pipe Size A/D

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

ScheduleB 40

0.1130.810.144

0.1331.0330.214

0.141.3630.289

0.1451.5930.346

0.1542.0490.465

0.2163.042 0.965

0.2373.9981.374

0.1790.9360.277

0.1911.2550.382

0.2001.4760.462

0.2181.9130.639

0.3002.8641.305

0.3373.7861.908

0.4325.7093.638

80

SCHEDULE PRODUCT DIMENSIONS

CONTACT WL PLASTICS PLANT CUSTOMER SERVICE TO CONFIRM AVAILABILITY AND FOR SIZES AND DR’S NOT SHOWN.

A. Conduit pipe sizes/diameters per ASTM F2160

B. SDR (Standard Dimension Ratio) Schedules SIDR (Standard Inside Dimension Ratio) per ASTM F2160.

C.Calculated Avg ID = Avg OD – (2.12 x min wall). Pipe ID is approximate, and not a specification dimension. All dimensions in inches

D. The information in this publication does not constitute a guaranteeor warranty for piping installations and cannot be guaranteedbecause the conditions of use are beyond WL Plastics control. See WL125 Terms and Conditions of Sale. The user of this information assumes all risk associated with its use. Changes tothis publication may occur from time to time without notice. ContactWL Plastics to determine if you have the most current edition.

Smoothwall Conduit Sizes

WL134 | WL135 | WL136 | 0319 March 2019 Supersedes all previous editions © 2019 WL Plastics Corp. ● www.wlplastics.com SALES: [email protected] ● TECHNICAL: [email protected]

Page 5: WL Conduit Brochure V3 · WL Plastics conduit pipe is manufactured from high density polyethylene compounds that meet or exceed ASTM D 3350 requirements and Cell Classification PE435540A

UL Listed Conduit Sizes

Avg OD, in Pipe Size

¼¼

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Min wall, inAvg IDC, inWeight, lb/ft

Schedule 40

0.1331.0330.214

0.141.3630.289

0.1451.5930.346

0.1542.0490.465

0.2163.0420.965

0.2373.9981.374

0.286.0312.416

0.1790.9360.277

0.1911.2550.382

0.21.4760.462

0.2181.9130.639

0.32.8641.305

0.3373.7861.908

0.4325.7093.638

1’

1.25’’

1.5’’

2’’

3’’

4’’*

6’’*

1.315

1.66

1.9

2.375

3.5

4.5

6.625

Schedule 80EPEC-B (DR 13.5)

UL L ISTED PRODUCT DIMENSIONS

0.0971.2060.161

0.1231.3990.257

0.1411.6010.337

0.1762.0020.526

0.2592.9501.141

0.3333.7931.887

0.4915.5854.095

Products greater than 6’’ in diameter, Schedule 40 products greater than 3’’ in diameter, and all SDR 15.5 and SDR 17 products are available in stick lengths only.

WL offers these products in stick lengths to ensure product quality and limit pipe ovality.

*

WL134 | WL135 | WL136 | 0319 March 2019 Supersedes all previous editions © 2019 WL Plastics Corp. ● www.wlplastics.com SALES: [email protected] ● TECHNICAL: [email protected]

Page 6: WL Conduit Brochure V3 · WL Plastics conduit pipe is manufactured from high density polyethylene compounds that meet or exceed ASTM D 3350 requirements and Cell Classification PE435540A

STANDARD LENGTHS PER REEL (in feet)

STANDARD TRUCKLOAD CAPACITY

66

84

96

102

120

Reel size

16

14

12

12

8

Reel and Truck Capacity

.75’’

1’’

1.25’’

1.5’’

2’’

PipeDiameter

66” Reel

2.5’’

2’’ SIDR11.5

3’’

4’’ SIDR11.5

5’’

6

6’’ SIDR11.5

84” Reel

96” Reel

102” Reel

Single

9,000

6,000

3,350

2,200

1,100

12,000

8,000

6,000

3,500

3,000

Single Single Double

1,500

1,500

15,000

10,000

8,000

6,000

4,000

2,000

2,000

4’’

14,000

10,000

8,000

5,600

3,400

1,000

600

9,800

7,500

5,400

3,300

Triple Quad

9,500

7,200

5,000

3,200

Single Double Triple Quad Single

120” Reel

12,000

9,000

7,000

5,000

4,500

2,500

1,200

750

700

12,000

8,800

6,800

4,200

12,000

8,400

6,600

4,000

12,000

8,200

6,400

1,250

1,100

750

450

450

Reels per truck

WL134 | WL135 | WL136 | 0319 March 2019 Supersedes all previous editions © 2019 WL Plastics Corp. ● www.wlplastics.com SALES: [email protected] ● TECHNICAL: [email protected]

Page 7: WL Conduit Brochure V3 · WL Plastics conduit pipe is manufactured from high density polyethylene compounds that meet or exceed ASTM D 3350 requirements and Cell Classification PE435540A

BEND RADIUS GUIDELINES Contact WL Plastics Engineering for technical information not shown.

SAFE WORKLOAD GUIDELINES

.75’’

1’’

1.25’’

1.5’’

2’’

2.5’’

3’’

4’’

5’’

6’’

8’’

10’’

12’’

1.050

1.315

1.660

1.900

2.375

2.875

3.500

4.500

5.563

6.625

8.625

10.750

12.750

780

1,224

1,950

2,554

3,990

5,847

8,666

14,326

21,893

31,050

52,627

81,754

115,003

653

1,024

1,631

2,137

3,340

4,893

7,252

11,987

18,320

25,982

44,037

68,410

96,232

850

1,354

1,774

2,771

4,061

6,018

9,948

15,204

21,563

36,547

56,773

79,863

2,439

3,573

5,296

8,754

13,379

18,974

32,159

49,958

70,276

2,237

3,278

4,858

8,030

12,272

17,405

29,500

45,827

64,466

758

1,273

1,524

1,823

2,450

3,885

5,081

7,237

9,804

12,725

19,150

27,151

35,898

988

1,457

2,010

2,435

3,368

5,138

6,876

10,049

13,935

19,163

Safe Working Load (lbf)

PipeDiameter

AverageOD

SDR 9

SDR 11

SDR 13.5

SDR 15.5

SDR 17

Schedule 40

Schedule 80

Engineering Information

.75’’1’’1.25’’1.5’’2’’2.5’’3’’4’’5’’6’’8’’10’’12’’

10131719242939506173155194230

20263438485878100122146233290344

Pipe Size Bend Radius

Bend Radius

.5” -2.5”

3” - 6”

8” - 12”

Supported Bend Radius

10 x outside diameter

11 x outside diameter

18 x outside diameter

Unsupported Bend Radius

20 x outside diameter

22 x outside diameter

27 x outside diameter

When installing conduit, large radius sweeping bends are recommended

*Safe working loads calculated based on up to a12 hour pull, minimum resin tensile of 3,000 psi, averageOD, minimum wall thickness and using a 20% factor

SUPPORTED UNSUPPORTED

WL134 | WL135 | WL136 | 0319 March 2019 Supersedes all previous editions © 2019 WL Plastics Corp. ● www.wlplastics.com SALES: [email protected] ● TECHNICAL: [email protected]

Page 8: WL Conduit Brochure V3 · WL Plastics conduit pipe is manufactured from high density polyethylene compounds that meet or exceed ASTM D 3350 requirements and Cell Classification PE435540A