w.k. industries, inc. july, 2008 w.k. industries, inc. proprietary information / all copyrights...

W.K. INDUSTRIES, INC. July, 2008

W.K. Industries, Inc. proprietary information / All copyrights reserved.

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WK Industries, Inc. is committed to providing world class products at competitive prices, 100% on-time delivery, and with an excellence in quality policy based upon the concept of continuous improvement.

The strategy of recognizing our employees as the most valuable asset supports cross-functional involvement and team oriented problem solving to better develop all processes.

Utilizing these principles as a foundation, WK Industries continues to develop cutting edge technology combined with the commitment to satisfy all customer expectations.

MISSION STATEMENT



BUSINESS PROFILE

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• ISO 9001:2000 Certified• TS-16949 (Pending)• Locations (USA & International)• Tool Operations• Mold Manufacturing Equipment• CAD Systems & Data Formats• Manufacturing Operations• Compression Molding & Development• Low Volume Production• Assembly Services• Integration Center• Injection Molding Equipment & Parts



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WKI EASTPRODUCTION

WKI SOUTHMOLD FINISHING

WKI CENTRALMAIN OFFICE

WKI WESTCOMPRESSION

MOLDING

STERLING HEIGHTS, MI USA LOCATIONS



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Prototype & Production Foam, Plastic Injection, & Compression Molding:



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TOOL OPERATIONS

Assembly Fixtures

Design Center Production ToolingPrototype Tooling

CMM Fixtures Water Jet Fixtures



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7 CNC Milling Machines

MOLD MANUFACTURING EQUIPMENT

3 CNC Boring Mill Machines



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Input/Output Media Zip Drive 8mm 5.0 Dat 4mm Dat low Density Drive Qic 150 1/4” (data cartridge) 3 1/2” Diskette DSL Internet Connection DVD / CD Read & Write 4mm Dat Hi Density Drive

Data Formats IGES 5.1 VDA Catia 4 Release 2.0 Catia 5 Release 16 Cad-Key Camax (.CMX) Version 12 SDRC -I-DEAS Version 10.3 Autocad Cimatron Version 12,E7 Unigraphics Version NX 5

CAD Systems (3) S.G.I. Octane R1000 (11) PC Desktops

CAD SYSTEMS & DATA FORMATS



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Plastic InteriorTrim Parts

External Trim Parts SMC Parts

Interior TrimAssemblies

Leather / AzdelInterior Trim Parts

Aluminum / PlasticTrim Assemblies

MANUFACTURING OPERATIONS



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• (1) Williams White 1000 Ton Hydraulic Press

• (1) ABB WaterJet Robot

COMPRESSION MOLDING DEVELOPMENT CENTER



PRODUCTION COMPRESSION MOLDING

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55,000 sq. ft. Dedicated Facility• (1) Williams White 750 Ton Hydraulic Press• (2) Williams White 500 Ton Hydraulic Press• (1) Dramco DMT Robotic Sonic Welder



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COMPRESSION MOLDING

HEADLINERS



COMPRESSION MOLDINGHEADLINERS

Exclusive Development Work:• Grupo Antolin• Intier• Lear• Webasto Roof Systems• GM and LambdaProduction:• Hyundai/Kia

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COMPRESSION MOLDINGCLOSEOUT PANELS

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COMPRESSION MOLDINGCLOSEOUT PANELS

General Motors• Prototype Tooling• Production Tooling• Production Compression Molding (2.2 million

units)– 966 Program– 967 Program– 561 Program

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COMPRESSION MOLDINGSUNSHADES / PACKAGE SHELVES

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COMPRESSION MOLDINGSUNSHADES / PACKAGE SHELVES

Webasto (Sunshades)• Prototype Tooling• Production Tooling• Production Compression Molding

– H900 Program– H700 Program

Honda (Package Shelf )• Design & Development• Prototype Tooling

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SUN-LITE SHADES ™

• One-half the weight of SMC shades– Sun-Lite: 1.6 lbs.– SMC: 3.2 lbs.

• Acoustics– Sun-Lite material is porous and absorbs sound better than SMC

• Dimensional Stability & Repeatability– ±1mm tolerance: over-all crown– Expansion Coefficient same as aluminum– Sun-Lite Shades™ are approximately 50% stronger & 20% lighter than

current Azdel shades - allowing for low profile design• 2-Step Manufacturing Process

– Ability to apply fabric & foam (or fabric only) to substrate during forming process

– Eliminates hand-wrap process & reduces cost– Process allows for up to 6-cavity tools that are capable of running

annual volumes up to 800,000 pieces using only 1 set of tools.

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FORD GTInterior by W.K. Industries, Inc.

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• Interior Design & Engineering• Prototype & Production Tooling• Production Compression Molding

– Instrument Panel Substrate – Upper/Lower– Door Panels– Headliner– Header Panel– Cowl Panels– A-Pillars– B-Pillars – Upper/Lower– Rear Bulkhead– Armrest– Rear Diffusers

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KOENIGSEGG CCXInterior by W.K. Industries, Inc.

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KOENIGSEGG CCXInterior by W.K. Industries, Inc.

The Koenigsegg CCX is the world’s fastest production car and retails for $660,000 (USD).

• Interior Design & Engineering• Prototype & Production Tooling• Production Compression Molding

– Instrument Panel• I/P Speaker Cabinet• I/P Fresh Air Duct• I/P Air Conditioning Demister Duct

– Door Panels – Upper/Lower– Roof Panel– Storage Compartment Panel– Roll Over Bar Panel

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ASSEMBLY SERVICES Low volume assembly of all major types of interior trim

components.

MP & L management of 40 suppliers.

PPAP and quality management.

Utilizing 5s manufacturing.



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INTEGRATION CENTER

With our customers truly in mind, W.K. Industries, Inc. has dedicated 10,000 sq. ft. of floor space to create an Integration Center. This center features ample storage racks, I/P transoms, computerized torque wrenches, and can be custom designed to accommodate any needs.



INTEGRATION CENTER

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Our state-of-the-art Integration Center features a dedicated office and conference room that are fully furnished including phones, fax, copier, and high speed internet access.



Integration - DaimlerChrysler RT Minivan Program• Full inventory control of all components and direct ship into DCX

plant• All assemblies dimensionally checked• Overhead System:

– All plastic injection molded parts– All foams for head impact requirements

• Instrument Panel:– Build up from cross-car beam to full assembly– Testing & Validation of each assembly

• Doors:– Build up from the substrate to the complete door

• Carpeting & Attachments

Integration - Toyota Tundra Program• Full assembly of Rear Quarter Trim & Attachments including

validation & checking

Integration - Nissan Program• Full assembly of Doors including validation & checking

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(1) JSW 940 Ton, 165 oz. Toggle Injection Molding Machine (1) JSW 720 Ton, 102 oz. Toggle Injection Molding Machine (1) JSW 500 Ton, 50 oz. Toggle Injection Molding Machine (3) JSW 165 Ton, 9.2 oz. Toggle Injection Molding Machine (1) Van Dorn 230 Ton, 20 oz. Toggle Injection Molding Machine (1) Van Dorn 700 Ton, 55 oz. Hydraulic Injection Molding Machine (1) Mitsubishi 200 Ton, 10 oz. Electric Injection Molding Machine (1) Mitsubishi 500 Ton, 34 oz. Electric Injection Molding Machine

INJECTION MOLDINGSPI, L.L.C. (QS 9000)

SHELBY TWP., MI



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I/P Trim Plate Assembly Painted Seat Track Cover-Colored Fuse Box Cover I/P Lens Covers Sun Roof Motor Brackets Trim Rings Fan Shrouds Molded Roof Opening Shroud Assembly Steering Trim Panel I/Ps Handle Assists Map Pocket Panels Trunk Pull Straps Hood Hinge Covers Escutcheons End Caps Riser Covers Rear Seat Back Covers

INJECTION MOLDING PARTS

Isolator Tonneau Rail Cover Engine Shield Fuel Tank Shield Speaker Grille Cover Child Restraint Cover Asy. Air Duct



Headquarters:

6120 Millett AvenueSterling Heights, MI 48312Main: (586) 268-4090Fax: (586) 268-3964

Web: www.wkindustries.com

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Bill CarverSales EngineerMobile: (586) 615-5730Fax: (586) 268-3964

Contact Information

w.k. industries, inc. july, 2008 w.k. industries, inc. proprietary information / all copyrights...

Documents

wk industries

proprietary information

plastic injection

data cartridge

deas version

cmx version

dat low density drive

cadkey camax