wind tunnel control (webwind) by: adam green advisor: dr. aleksander malinowski dr. scott post
DESCRIPTION
Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post. Presentation Outline. The Wind Tunnel Project Introduction Previous Work My Project Actuators LabVIEW Hardware Interfacing Future Work? Equipment Questions. The Wind Tunnel. Wind Chamber - PowerPoint PPT PresentationTRANSCRIPT
![Page 1: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/1.jpg)
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Wind Tunnel ControlWind Tunnel Control(WEBWIND)(WEBWIND)
By:By:Adam GreenAdam Green
Advisor:Advisor:Dr. Aleksander MalinowskiDr. Aleksander Malinowski
Dr. Scott PostDr. Scott Post
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Presentation OutlinePresentation Outline► The Wind TunnelThe Wind Tunnel► ProjectProject
IntroductionIntroduction Previous WorkPrevious Work My ProjectMy Project
►ActuatorsActuators►LabVIEWLabVIEW►Hardware InterfacingHardware Interfacing
Future Work?Future Work?► EquipmentEquipment►QuestionsQuestions
![Page 4: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/4.jpg)
Bradley UniversityDepartment of Electrical and Computer Engineering 2011
The Wind TunnelThe Wind Tunnel
►Wind ChamberWind Chamber►ActuatorActuator►Control SwitchesControl Switches
ON/OFFON/OFF Wind Speed Wind Speed
DamperDamper
►SensorsSensors
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
AbstractAbstract
►Networked access to controls and Networked access to controls and measurements.measurements.
►Simplified controls.Simplified controls.►Simplified measurements.Simplified measurements.►LabVIEW based client/server LabVIEW based client/server
platform.platform.►National Instruments DAQ for I/ONational Instruments DAQ for I/O
![Page 6: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/6.jpg)
Bradley UniversityDepartment of Electrical and Computer Engineering 2011
High-Level Block DiagramHigh-Level Block Diagram
![Page 7: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/7.jpg)
Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Presentation OutlinePresentation Outline
► The Wind TunnelThe Wind Tunnel► ProjectProject
IntroductionIntroduction Previous WorkPrevious Work My ProjectMy Project
► ActuatorsActuators► LabVIEWLabVIEW► Hardware InterfacingHardware Interfacing
Future Work?Future Work?► EquipmentEquipment► QuestionsQuestions
![Page 8: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/8.jpg)
Bradley UniversityDepartment of Electrical and Computer Engineering 2011
►Benjamin Morrison and Michael FirmanBenjamin Morrison and Michael Firman System IDSystem ID Microcontroller SelectionMicrocontroller Selection Solid-State Relay ProposalSolid-State Relay Proposal
WEBWIND 2010WEBWIND 2010
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Presentation OutlinePresentation Outline
► The Wind TunnelThe Wind Tunnel► ProjectProject
IntroductionIntroduction Previous WorkPrevious Work My ProjectMy Project
► ActuatorsActuators► LabVIEWLabVIEW► Hardware InterfacingHardware Interfacing
Future Work?Future Work?► EquipmentEquipment► QuestionsQuestions
![Page 11: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/11.jpg)
Bradley UniversityDepartment of Electrical and Computer Engineering 2011
High-Level Block DiagramHigh-Level Block Diagram
![Page 12: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/12.jpg)
Bradley UniversityDepartment of Electrical and Computer Engineering 2011
High-Level Block DiagramHigh-Level Block Diagram
![Page 13: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/13.jpg)
Bradley UniversityDepartment of Electrical and Computer Engineering 2011
High-Level Block DiagramHigh-Level Block Diagram
Actuator Control
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
High-Level Block DiagramHigh-Level Block Diagram
Actuator Control
Hardware Interfacing
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
High-Level Block DiagramHigh-Level Block Diagram
Actuator Control
Hardware Interfacing
DAQ and Networking
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
► The Wind TunnelThe Wind Tunnel► ProjectProject
IntroductionIntroduction Previous WorkPrevious Work My ProjectMy Project
► ActuatorsActuators► LabVIEWLabVIEW► Hardware InterfacingHardware Interfacing
Future Work?Future Work?► EquipmentEquipment► QuestionsQuestions
Presentation OutlinePresentation Outline
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
►Silicon Labs C8051-Silicon Labs C8051-F120F120 8 Channel ADC8 Channel ADC Up to 10mA source Up to 10mA source
current on port I/Ocurrent on port I/O Two 12-bit DACsTwo 12-bit DACs
MicrocontrollerMicrocontroller
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
H-Bridge CircuitryH-Bridge Circuitry
►Three Actuator CircuitThree Actuator Circuit►LM18200LM18200
3 Amp, 55V continuous3 Amp, 55V continuous 6 Amp peak6 Amp peak Heat Sink MountedHeat Sink Mounted
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
H-Bridge Circuitry – Design H-Bridge Circuitry – Design ConsiderationsConsiderations
►Power SupplyPower Supply 20A, 12V Continuous20A, 12V Continuous
►Actuator CurrentActuator Current 7+ Amp Peak7+ Amp Peak
►Power ResistorsPower Resistors 3 ohm, 25W3 ohm, 25W
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Actuator ControllerActuator Controller
►Microcontroller ADC SpecificationsMicrocontroller ADC Specifications 0.5 to 2.9 V given VDD = 3.3V0.5 to 2.9 V given VDD = 3.3V 0.0013 V/division, +- 10 division accuracy0.0013 V/division, +- 10 division accuracy
►1 KHz ADC Sample Frequency1 KHz ADC Sample Frequency►PWM DAC OutputPWM DAC Output
1 KHz, 50% duty1 KHz, 50% duty
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Actuator ControllerActuator Controller
► Unity Feedback, Proportional Unity Feedback, Proportional ControlControl Software BasedSoftware Based
►Not RobustNot Robust Actuator ModelActuator Model TimeTime
► SlowSlow► AccurateAccurate
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Actuator Connections
H-Bridge
Power Resistors
Microcontroller
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
► The Wind TunnelThe Wind Tunnel► ProjectProject
IntroductionIntroduction Previous WorkPrevious Work My ProjectMy Project
► ActuatorsActuators► LabVIEWLabVIEW► Hardware InterfacingHardware Interfacing
Future Work?Future Work?► EquipmentEquipment► QuestionsQuestions
Presentation OutlinePresentation Outline
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
High-Level Block DiagramHigh-Level Block Diagram
DAQ and Networking
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
LabVIEW – Client/Server LabVIEW – Client/Server PlatformPlatform
►TCP CommunicationTCP Communication►AvailabilityAvailability
Local – BU Network – Local – BU Network – WorldwideWorldwide
Server Up-timeServer Up-time
►SynchronizationSynchronization►DelayDelay
Up to 2 secondsUp to 2 seconds
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Client/Server BenefitsClient/Server Benefits
►Custom Manipulation of Custom Manipulation of DataData
►Ease of UpdatingEase of Updating►Off-site ControlOff-site Control
Networked WebcamsNetworked Webcams
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
WEBWIND ClientWEBWIND Client
►Pre-Compiled ExecutablePre-Compiled Executable LabVIEW Runtime LabVIEW Runtime
EnvironmentEnvironment LabVIEW 2010LabVIEW 2010
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
WEBWIND ClientWEBWIND Client
►Pre-Compiled ExecutablePre-Compiled Executable LabVIEW Runtime EnvironmentLabVIEW Runtime Environment LabVIEW 2010LabVIEW 2010
►Server AddressServer Address Port 3363Port 3363
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
WEBWIND ClientWEBWIND Client
►Pre-Compiled ExecutablePre-Compiled Executable LabVIEW Runtime EnvironmentLabVIEW Runtime Environment LabVIEW 2010LabVIEW 2010
►Server AddressServer Address Port 3363Port 3363
►Simplified I/O via TCPSimplified I/O via TCP Raw Data InputRaw Data Input
►Custom Data ManipulationCustom Data Manipulation
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
WEBWIND Client 10.3WEBWIND Client 10.3
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
WEBWIND Client CodeWEBWIND Client Code
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
WEBWIND Server/DAQWEBWIND Server/DAQ
►LabVIEW 7.0LabVIEW 7.0►TCP ConnectionTCP Connection
BU Networked ServerBU Networked Server►TCP Port 3363TCP Port 3363
►DAQ – NI 6040 EDAQ – NI 6040 E Two Analog OutputsTwo Analog Outputs 8 Differential Analog 8 Differential Analog
InputsInputs 8 Digital I/O8 Digital I/O
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Server Sustainability and Server Sustainability and ReliabilityReliability
► Looping ListenerLooping Listener
► Error HandlingError Handling
► Auto-Run on StartupAuto-Run on Startup
► No GUI RequiredNo GUI Required
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
WEBWIND Server/DAQ WEBWIND Server/DAQ FunctionsFunctions
►Differential Analog Differential Analog InputsInputs SensorsSensors
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
WEBWIND Server/DAQ WEBWIND Server/DAQ FunctionsFunctions
►Differential Analog Differential Analog InputsInputs SensorsSensors
►Single Analog OuputSingle Analog Ouput Actuator SetActuator Set
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
WEBWIND Server/DAQ WEBWIND Server/DAQ FunctionsFunctions
►Differential Analog Differential Analog InputsInputs SensorsSensors
►Single Analog OuputSingle Analog Ouput Actuator SetActuator Set
►Digital I/ODigital I/O Triggers/StatusTriggers/Status
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
WEBWIND Server CodeWEBWIND Server Code
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
► The Wind TunnelThe Wind Tunnel► ProjectProject
IntroductionIntroduction Previous WorkPrevious Work My ProjectMy Project
► ActuatorsActuators► LabVIEWLabVIEW► Hardware InterfacingHardware Interfacing
Future Work?Future Work?► EquipmentEquipment► QuestionsQuestions
Presentation OutlinePresentation Outline
![Page 39: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/39.jpg)
Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Hardware InterfacingHardware Interfacing
►Solid-State RelaysSolid-State Relays System On/OffSystem On/Off
►One G3NA-225BOne G3NA-225B Blower On/OffBlower On/Off
►One G3NA-225BOne G3NA-225B Damper MotorDamper Motor
►One DPDT RelayOne DPDT Relay►One G3NA-225BOne G3NA-225B►One G3NA-210B (DC)One G3NA-210B (DC)
► Interface to DAQInterface to DAQ
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Interfacing StatusInterfacing Status►Preliminary Circuit DesignPreliminary Circuit Design►Wiring DAQ and Relays CompleteWiring DAQ and Relays Complete
Not Connected to High-Voltage Not Connected to High-Voltage SystemsSystems
►No Testing or DebuggingNo Testing or Debugging
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
► The Wind TunnelThe Wind Tunnel► ProjectProject
IntroductionIntroduction Previous WorkPrevious Work My ProjectMy Project
► ActuatorsActuators► LabVIEWLabVIEW► Hardware InterfacingHardware Interfacing
Future Work?Future Work?► EquipmentEquipment► QuestionsQuestions
Presentation OutlinePresentation Outline
![Page 42: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/42.jpg)
Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Future Additions?Future Additions?► Robust Actuator ControllerRobust Actuator Controller► Complete Hardware Interfacing to High-Complete Hardware Interfacing to High-
Voltage ComponentsVoltage Components► Additional Actuators and SensorsAdditional Actuators and Sensors► Add WebcamsAdd Webcams
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
► The Wind TunnelThe Wind Tunnel► ProjectProject
IntroductionIntroduction Previous WorkPrevious Work My ProjectMy Project
► ActuatorsActuators► LabVIEWLabVIEW► Hardware InterfacingHardware Interfacing
Future Work?Future Work?► EquipmentEquipment► QuestionsQuestions
Presentation OutlinePresentation Outline
![Page 44: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/44.jpg)
Bradley UniversityDepartment of Electrical and Computer Engineering 2011
EquipmentEquipment
► 8051-F120 Microcontroller8051-F120 Microcontroller► Local and Remote PCLocal and Remote PC► LabVIEW 7.0 (server), LabVIEW 2010 LabVIEW 7.0 (server), LabVIEW 2010
(client)(client) NI 6040 E DAQNI 6040 E DAQ
► Solid-State and DPDT RelaysSolid-State and DPDT Relays► Power ResistorsPower Resistors► H-BridgesH-Bridges► ActuatorActuator
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
MicrocontrollerMicrocontrollerSilicon Labs C8051-F120Silicon Labs C8051-F120
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Local and Remote PCLocal and Remote PC
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
LabVIEW 7.0 and 2010LabVIEW 7.0 and 2010NI DAQNI DAQ
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Solid-State and Double-Pole Solid-State and Double-Pole Double-Throw RelaysDouble-Throw Relays
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
EquipmentEquipment
► 8051-F120 Microcontroller8051-F120 Microcontroller► Local and Remote PCLocal and Remote PC► LabVIEW 7.0 (server), LabVIEW 2010 LabVIEW 7.0 (server), LabVIEW 2010
(client)(client) NI 6040 E DAQNI 6040 E DAQ
► Solid-State and DPDT RelaysSolid-State and DPDT Relays► Power ResistorsPower Resistors► H-BridgesH-Bridges► ActuatorActuator
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Power ResistorsPower Resistors
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
EquipmentEquipment
► 8051-F120 Microcontroller8051-F120 Microcontroller► Local and Remote PCLocal and Remote PC► LabVIEW 7.0 (server), LabVIEW 2010 LabVIEW 7.0 (server), LabVIEW 2010
(client)(client) NI 6040 E DAQNI 6040 E DAQ
► G3NA Solid-State and DPDT RelaysG3NA Solid-State and DPDT Relays► Power ResistorsPower Resistors► LM18200 H-BridgesLM18200 H-Bridges► ActuatorActuator
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
LM18200 H-BridgesLM18200 H-Bridges
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Linear ActuatorLinear Actuator
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
ConclusionConclusion
►Room For ExpansionRoom For Expansion Relay SystemRelay System More SensorsMore Sensors Robust ControlRobust Control
►SuccessSuccess Actuator ControlActuator Control Networked LabVIEWNetworked LabVIEW Sensor and Control I/OSensor and Control I/O
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Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Special ThanksSpecial Thanks
► Dr. Aleksander MalinowskiDr. Aleksander Malinowski
► Dr. Scott PostDr. Scott Post
► Nick Schmidt and Christopher MattusNick Schmidt and Christopher Mattus
![Page 56: Wind Tunnel Control (WEBWIND) By: Adam Green Advisor: Dr. Aleksander Malinowski Dr. Scott Post](https://reader035.vdocuments.mx/reader035/viewer/2022070415/56814e7e550346895dbc1908/html5/thumbnails/56.jpg)
Bradley UniversityDepartment of Electrical and Computer Engineering 2011
Questions?Questions?