winches and windlass | lifting and marine services limited

www.liftingandmarine.com

Beech Garth, Coplow Lane,Foston, Derbyshire, England DE65 5DLTel: +44 (0) 1283 815500Fax: +44 (0) 1283 584980Email: [email protected]

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© Lifting & Marine Services Limited 2012Lifting & Marine Services Limited is an ISO 9001:2000 accredited business

""......tthhee oonnllyy ppoorrtt ooff ccaallll yyoouu''llll eevveerr nneeeedd......""

MMAARRIINNEESSEERRVVIICCEESSLIMITED

Deck Machinery

LLiiffttiinngg && MMaarriinnee SSeerrvviicceess LLiimmiitteedd

for Marine & Industrial Applications

Corporate Brochure 2013

A range of high specification deck machinery includingmooring winches, windlass anchor winches & capstans.

Includes details of control systems and arrangement diagrams

Electric Deck Machinery Introduction



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Table of Contents


P. 1Electric Deck Machinery Control & Cabling System P. 2Electric Deck Machinery Photos P. 3Arrangement Table Winch P. 4Arrangement Table Windlass P. 5Mooring Winch Single Drum WDHA P. 6Mooring Winch Double Drum WDDHA P. 7Windlass WDGE (Chain Dia. 16 54 mm) P. 8Windlass WDEG (Chain Dia. 56 81 mm) P. 9Windlass WDEG (Chain Dia. 84 120 mm) P. 10Winch & Windlass Arrangement Diagram P. 11Features for Inverter Drive Winch System P. 12Capstan P. 13Capstan Arrangement Diagram P. 14

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1011121314

"As a Marine Equipment Supplier of 25 years standing, Lifting &Marine Services Limited has the experience and diverse productrange to cater for all your marine equipment needs"Lifting & Marine Services Limited is one of the world's leadingsuppliers of marine equipment. Based in the UK, we supply highquality products on a global basis for industries such as shipping,offshore and shipbuilding.

Company Introduction:



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Electric Deck Machinery

Introduction to Electric Deck Machinery :


All winches available with electric or hydraulic driveWinches can be supplied preassembled on a base orwith fitting accessories, for example, a bolt / bracketconnectionReduces the assembly time dramaticallyLater service or replacement will be much easier

Designed for anchor chain dia. from 16mm to 122mmManual or remote in automatic system with frequencyinverter and electronic load sensing in mooringoperationCompact design with integrated cable lifter, deckspacesaving and quick installationFully sealed gearbox with gearwheels which are oilbathed with virtually no requirement for maintenanceControl stand with plug and socket cable for quickconnection. IP56 for marine purpose

Our Winching Systems: Combined Anchor / Mooring Winches:

Model: DDE80TFCSRElectric Driven, Frequency Control, Double Drum with Spooling Device

Model: WDE36T36X500FCPull Load of 36 TonsModel: DE20T38X300MFCSA



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Control & Cabling System



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Electric Deck Machinery


Remote Control & Local ControlWith PLC and remote setting by networkTouch screen monitor and joystick controlPlug & socket cabling system for quick installation & mobilisation

Local Control with Joystick

Remote Control for Winch

Electric Cabinet with Frequency Inverter & PLC Control

Cable Connection by Plug and Socket quick connection



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Example PhotographyElectric Deck MachineryOur range of anchoring and mooring winches is compact and easy toinstall by modular design, providing reliable high quality systems tocustomers worldwide.We have the capability to meet customer demands regardingperformance and costeffectiveness.

Model: DE20T with Load Tensioner

Hydraulic TowingWinch & WindlassModel: CWD92

Model: DDE80TFCSR

Model: DE36T36X500MFC Pull Load 36 Tons with Frequency Control

www.liftingandmarine.com© Lifting & Marine Services Limited 2012Lifting & Marine Services Limited is an ISO 9001:2000 accredited business

Winch & Windlass ArrangementLLIIFFTTIINNGG &&MMAARRIINNEE

LIMITED

Winch & Windlass Arrangement


Winch Model Left Hand Model Right Hand ModelFor Winch

DH/

DE

WDH/

WDE

DDH/

DDE

WDDH/

WDDE

DHD/

DED

WDHDW/

WDEDWCentral Model

Central Model

Symbol

Standard for

H E D G W

HydraulicDriving System ElectricDriving System Drum Gypsy WarpingHead

SSEERRVVIICCEESS


Winch & Windlass ArrangementLLIIFFTTIINNGG &&MMAARRIINNEE

LIMITED

Winch & Windlass Arrangement


Winch Model Left Hand Model Right Hand ModelFor Windlass

GH/

GE

WGH/

WGE

WDGH/

WDGE

WGHGW/

WGEGW

WDGHGDW/

WDGEGDWCentral Model

Central Model

Symbol

Standard for

H E D G W

HydraulicDriving System ElectricDriving System Drum Gypsy WarpingHead

SSEERRVVIICCEESS



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(kN) (kN) (M/min) (M/min) (mm) (mm) (kW)

Mooring WinchProduct Code: WDH A


WDHA050WDHA100WDHA125WDHA160WDHA200WDHA250

50100125160200250

150260350470590730

151515151515

303030303030

556570707680

400400450450450450

GM1GM2GM2GM2GM3GM4

2250627594110

Mooring Winch Single Drum (Hydraulic Drive)

Pull Holding Nominal LightLine Hawser Drum Type RequiredLoad Load Speed Speed Dia. Dia. PowerModelHawser Drum (at 1st layer) Hydraulic Motor

WDHA050WDHA100WDHA125WDHA160WDHA200WDHA250

260026502785301031553285

140015501650180019002000

98011001135121012551285

156018001850190022002300

142016001600170018001950

620750760760800900

400400450450450450

120013601560156016601730

800880880880920920

400400400450450450

A B C E F H J K L MModel Outside Dimensions (mm)

1. Compact design minimise space required for installation2. Simple design along with integrated and sealed for ease of inspection and maintenance3. Total enclosed gear type and local control4. Hydraulic Brake, Clutch on request5. Remote control or AutoTension is available on request6. Electric driven with frequency inverter on request

Remarks:

* Hawser storage: 220m



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(kN) (kN) (M/min) (M/min) (mm) (mm) (kW)

Mooring WinchProduct Code: WDDH A


WDDHA050WDDHA100WDDHA125WDDHA160WDDHA200WDDHA250

50100125160200250

150260350470590730

151515151515

303030303030

556570707680

400400450450450450

GM1GM2GM2GM2GM3GM4

2250627594110

Mooring Winch Double Drum (Hydraulic Drive)

Pull Holding Nominal LightLine Hawser Drum Type RequiredLoad Load Speed Speed Dia. Dia. PowerModelHawser Drum (at 1st layer) Hydraulic Motor

WDDHA050WDDHA100WDDHA125WDDHA160WDDHA200WDDHA250

380040104220452047404920

140015501650180019002000

120013601435151015851635

156018001850190022002300

142016001600170018001950

620750760760800900

400400450450450450

120013601560156016601730

800880880880920920

400400400450450450

A B C D E F H J K L MModel Outside Dimensions (mm)

1. Compact design minimise space required for installation2. Simple design along with integrated and sealed for ease of inspection and maintenance3. Total enclosed gear type and local control4. Hydraulic Brake, Clutch on request5. Remote control or AutoTension is available on request6. Electric driven with frequency inverter on request

Remarks:

* Hawser storage: 220m

98011001135121012551285



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Windlass


Product Code: WDGEWindlass Electric Drive Frequency Control Drive)

Type: WDGE

12310010074

350260260220 ɸ65x200

ɸ70x200

1617.519

20.52224262830323436384042444648505254

1113161821252934394450566268848390110119129139

1414

1411

14

141

13

1211

10

688195110126150175202232263295330366404442486527572882950

1022

1515201

251

40

501

74

1151

151

151

151

151

151

15

145

451

451

451

451

451

45

4545601

751

1201

1501

220

1ɸ300x400

1ɸ300x450

1ɸ350x450

1ɸ400x500

ɸ600x7001

ɸ600x750

ɸ600x750

1ɸ18x200

1ɸ20x200

1ɸ22x200

1ɸ25x200

1ɸ32x200

1ɸ32x200

1ɸ34x200

15.51

7.51111515

18.522

301

374545

1ɸ300x400

1ɸ300x450

1ɸ350x450

1ɸ400x500

ɸ600x7001

ɸ600x750

ɸ600x750

1ɸ32x150

1ɸ36x150

1ɸ45x150

1ɸ50x150

ɸ65x200

ɸ75x200

ChainDia.(mm) Load(kN) Speed(m/min)BrakeCapacity(kN)(mm)

Load(kN) Speed(m/min)LightLoadSpeed(m/min)

BrakeCapacity(kN)(mm)

Rated LoadHawserDia. x L(mm)

WireDia. x L(mm) Hawser(mm) x (m) Wire(mm) x (m)

ElectricMotor(kW)

Chain Wheel Mooring DrumDrum Size Rope Size



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Windlass


Product Code: WDEGWindlass Electric Drive Frequency Control Drive)

565860626466687073767881

149160171183195207220233253275289312

149

9119

91

109411701247132314091485157516611796193520252169

1

1151

151

151

145

451

451

451

1ɸ450x900

ɸ450x9001

ɸ450x900

ɸ450x1050

1451

451

55

55






ElectricMotor(kW)


Type: WDEG

100125150100125150100125160125160180

15 260350470260350470260350470350470590

ɸ450x1050

ɸ450x1050

ɸ450x1050

1ɸ500x650

ɸ500x6501

ɸ500x650

ɸ650x650

ɸ600x650

ɸ600x650

ɸ600x650ɸ600x650

1ɸ70x200

ɸ70x2001

ɸ70x200

1

ɸ75x220

ɸ75x220

ɸ75x220

ɸ75x220

1ɸ32x200

ɸ32x2001

ɸ32x200

ɸ40x200

ɸ34x200

ɸ34x200

ɸ34x200ɸ34x200



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Windlass


Product Code: WDEGWindlass Electric Drive Frequency Control Drive)

848790929597

100102105107111114117120

336360385402429447475495524544586618651707

23222475262827362898301131773294346535823816400141854496






ElectricMotor(kW)


160200160200250160200250200250200250320200250320

9 470590470590730470590730590730590730880590730880

ɸ450x1050 ɸ600x650

9

9

9

9

9

45

45

45

45

45

45

15

15

15

15

15121512

75

75

90

110

110

132

ɸ450x1050ɸ500x1100ɸ450x1050ɸ500x1100ɸ500x1100

ɸ500x1100

ɸ500x1100ɸ5500x1150

ɸ550x1150ɸ450x1050

ɸ450x1050ɸ450x1050

ɸ650x650ɸ600x650

ɸ75x2200 ɸ340x200ɸ40x200ɸ34x200ɸ75x2200

ɸ650x650ɸ600x650

ɸ710x650ɸ650x650ɸ710x650ɸ650x650

ɸ650x650ɸ650x650

ɸ85x250

ɸ85x250ɸ75x220

ɸ80x220ɸ75x220ɸ80x220ɸ75x220ɸ80x220ɸ75x220ɸ80x220

ɸ44x250

ɸ44x250ɸ40x200

ɸ40x200ɸ40x200ɸ40x200ɸ34x200ɸ40x200

Type: WDEG


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Winch & Windlass ArrangementFor Winch

Configuration:W: Warping HeadD: DrumG: Gypsy WheelH: Hydraulic DrivenE: Electric Driven

Pull Capacity: 20 Tons

Option / Special Requirement:FC: Frequency Inverter ControlS: Spooling DeviceM: Manual ControlR: Remote Control

Version: A, B, C, D.....

Drum Capacity:Line Diameter 32mm x Length 500M

20T 32X500M FC AWDE

52C 15T FCWDGE

For WindlassA


Option / Special Requirement:FC: Frequency Inverter ControlM: Manual ControlR: Remote Control


Configuration:W: Warping HeadD: DrumG: Gypsy WheelH: Hydraulic DrivenE: Electric Driven

Anchor Chain:Size: 52mmB: Grade 2C: Grade 3

The Inverter Drive System is very efficient and reduces electricity load. It is not necessary to increase the capacity of electricity because thecapacity of electricity is decided by system over load (15%, 1 minute)

Features of the Inverter Drive Winch System



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Inverter Drive Winch System


Economised Energy

The system benefits from smooth control and quiet operation, especially when compared with hydraulic operated systems.Low Noise & Frequency

Unlike a hydraulic system, there is no need for routine maintenance or servce the simple structure and utilisation of a strong and reliablesquirrel cage type electric motor means that maintenance and sevvice costs are minimal.Free Maintenance

As it is an electric based system, there is no risk of environmental pollution unlike a hydraulic system which can leak oil.No Environmental Pollution

It is possible to control the system from 0.5Hz to maximum. By vector control with PG Sensor, torque from 100% (continuance) to 150%(short time) can show at 0 r/min. It is possbile to wind morring lines smoothly and work at wharf easily using the speed control.Smooth & Wide Speed Control

Example of Torque Characteristics

Torque [%]

Speed [min ]1

200 400 600 800 1000 1200 1400 1600 1800 2000 2200 24000

100

200

300

100

200

300



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Features of the Inverter Drive Winch System (...continued...)Inverter Drive Winch System

Restriction and protection of starting torque acceleration deceleration torque over torque. In a stalling situation, it is possible to control therope tension at zero speed and prevent over load. Significantly increasing the starting torque of the motor will produce more than 200%torque even at extremely low speeds (≤ 0.5 Hz)

Adjustable Torque Settings

It is possbile to change the cable to a smaller size because the electric current that deternines the cable size is extremely low compared withother drive systemsReduction of Expenditure on Cable Work Settings

Easy Installation & Reduced StartUp Cost

Centralised Control of Inverter by PLC & Comms SystemA number of invertors can be controlled easily by means of linkage to a communication system. The system can be a PC, programmablecontroller or higher order network based.

Motor SpeedSpeed Reference

LoadTorque

Current

Motor SpeedSpeed Reference

LoadTorque

Current

Time [ms] Time [ms]0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000



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Capstans


12358

10/1215

20/25

250300350410530630720810

18151212101088

30364250657890

100

250300360430445530640730

320400440530670800944

1060

37045048062280095011201310

5.57.5111522303755

45.57.51115223037

PullLoad(Ton)1416202532384450

Mounted in a vertical position on deckA capstan is mounted in a vertical position on deck. The warping head is drivenby an electric or hydraulic motor. The torquetransmitting gear is housed in thewarping head and the motor is located below deck. The necessary capacityresults from the nominal rope pull and the related rope speed.Upon special request, the motor can be completely housed in the warping head.

WarpingHeadDia.D(mm)

LineSpeed(M/min) WireRopeHawserSyntheticRope H A B HydraulicDriven ElectricDriven

Line Size Dia. (mm) Dimensions (mm) Power (kW)Capstan Product Specification

Hydraulic Driven (CH) Remark:Warping Head ISO3482Base Height approx. 500 800mm (as request)1. Hydraulic Motor with Counter Balance Valve2. Planetary Gear Box3. Control: Foot pedal, Joystick or Remote4. BiDirection with Emergency Stop5. Option: Variable Speed6. Hydraulic Power Unit (on request)

Hydraulic Schematic Drawing



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Capstans


Arrangement Diagram

3T 12M MCE

ArrangementA


Option / Special Requirement:FC: Frequency ControlM: Manual ControlR: Remote Control

Speed: 12 M/Min

Power:CE: Electric DrivenCH: Hydraulic DrivenCP: Pneumatic DrivenH: Hydraulic DrivenCHL: Deck mounted or dockside


Model No: CEL10TX25MM

Model No: CP5TX10M

1. Electric Magnetic Disc Brake Failsafe2. Electric Motor: IP56 or3. Planetary Gear Box4. Control Panel: Foot Pedal, Joystick or Remote5. BiDirection with Emergency Stop5. Option: Variable Speed by Frequency Invertor Control

Electric Driven (CE, CEL)



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Deck Machinery


for Marine & Industrial Applications

Contact DetailsAll sales enquries

Tel: +44 (0)1283 815500Email: [email protected]

winches and windlass | lifting and marine services limited

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