widia-hanita / widia-rubig catalog

SOLID END MILLS & HOLEM

AKING

SOLID END MILLS &HOLEMAKING

WIDIA-Hanita and WIDIA-Rbig Mean Complete Quality

As an innovator for more than 80 years, the WIDIA Products Group hasbeen designing and manufacturing metalcutting products that make customer machining processes more efficient and effective.

With thousands of products in our portfolio, including well-respected brandssuch as WIDIA-Hanita and WIDIA-Rbig, the WIDIA Products Group offerscompetitive advantages that will enhance your productivity and bolster your profitability.

To learn more, contact your Authorized WIDIA-Hanita or WIDIA-Rbig Distributor or visit www.widia.com.

SOLID END MILLS &HOLEMAKING

Solid End Mills and Holemaking

Solid End Mills and Holemaking

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iivii

Solid End Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1A315

Holemaking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B1B140

Custom Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C1C10

Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D1D7

Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E1E63

Index by Order Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F2F31

Index by Catalog Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F32F61

Global Metalworking Sales Offices/Authorized WIDIA Distributors . . . . . . . . . . . . . . . . . . . .G2G3

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When you buy products from the WIDIA family of brands, youre not just buying speed, power, and precision youre buying complete quality.

As an industry-leading manufacturer of cutting tools, WIDIA brands offer the most complete portfolio of precision-engineered products and custom solution services available today. With thousands of products in our portfolio and a skilled network of Authorized Distributor partners, youll find everything you need.

2009WIDIA-Hanita WIDIA-Rubig

brands join theWIDIA family

1925Application to register WIDIA as a trademark

1926Tungsten carbide production begins

1962First patent granted for coated carbide inserts

1999WavCut islaunched globally

2006WIDIA celebrates 80 years

2007Acquisition ofManchester Cutting Tools and ClappDiCO; WIDIA-Manchester and WIDIA-ClappDiCObrands are born

2008Launch of the newTurning InsertsTN5105 andTN5120

1952Ernst Rbig Precision Tool was founded

1972New Rbig factory opens in Nabburg

2000QS 9000 TES and VDA 6.4certification for the WIDIAoperations in Essen and Lichtenau

2002Hanita launchesVariMill I program

1955Hanita was established

1968Launch of first global coated grade

80 Years of Quality

WIDIA-Hanita WIDIA-Rbig

mean complete quality

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The most powerful family of brands in the industryThe WIDIA family of brands is well served by a global network of the finest Authorized Distributors in the industry, selected for their specialized expertise in the areas of:

Technical expertise you can count onWIDIA brand cutting tools are available exclusively through a specialized network of Authorized Distributor partners whom you can count on to deliver much more than products.

They will show you how to: Achieve measurable productivity improvements. Significantly reduce cycle time. Improve machine tool utilization. Take advantage of proven supply chain solutions. Access local inventory and best-in-class technical support. Request onsite demonstrations of the latest tooling technology.

Turning, Holemaking, Indexable Milling, and Tooling Systems

Solid Carbide End Milling and Solid Carbide Drilling and Reaming

Tapping operations

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Easy to orderFinding the right WIDIA-Hanita WIDIA Rbig products for your machining applications has never been easier. Our engineers and Authorized Distributor partners are experts in high-performance machining. They will work with you to determine the correct product for your application, then order, ship, and deliver the product with the attention to customer service you would expect from a world-leading brand.

Supply chain servicesWhether your manufacturing enterprise involves batch processes or mass production, or your metalcutting machines are organized in lines, cells, or as standalone units, our supply chain services program will eliminate unnecessary overhead, ensure tooling availability, shorten setuptimes, and minimize costs by 3090%.

In fact, our solutions often quickly pay for themselves by delivering savings that well exceed your annual spend on cutting tools and supplies.

Global manufacturingWIDIA-Hanita WIDIA-Rbig products are developed and manufactured at our five centers of excellence: Shlomi, Israel Nabburg, Germany Bangalore, India Ashboro, North Carolina, USA Vohenstrauss, Germany

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When you thinkspeed, power, and precision,think complete quality think WIDIA-Hanita WIDIA-Rbig.

To find the Authorized WIDIA Distributor nearest you,use the Distributor Finder at www.widia.com.

Robust training programsAs a WIDIA-Hanita WIDIA-Rbig customer, you can gain access to our exclusive online training program where youll find dozens of training courses on our newest products and services.

On the webVisit our website to read up-to-the-minute information about new products,download electronic copies of product literature, and see a list of industryevents in which we are participating. Visit www.widia.com and use theDistributor Finder to locate the Authorized Distributor nearest you.

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We are dedicated to designing and developing special milling and holemaking solutions for demanding operations and focused manufacturing. Our factory engineers, production experts, and field application engineers are available to work with you to design solutions to provide maximum productivity and throughput.

Unique advantages, such as in-house PVD high-quality coating facilities (TiN, TiCN, TiAIN, AlTiN, Z-coat), a wide range of raw materials (HSS, HSS-E, HSS-Powder; Solid Carbide, Brazed Carbide), and capabilities for a wide range of diameters 0,25mm to 75mm, position WIDIA-Hanita WIDIA-Rbigas the preferred brands for high-quality, application-specific tools.

We specialize in designing and manufacturing blueprint specials in the following tool styles: End Mills Arbor Style Milling Cutters Carbide Drills (straight and step) Routers Reamers Counterbores Tapered Tools Thread Milling Cutters

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Custom Solutions for Solid End Mills and Holemaking

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Successful project engineering requires planning, teamwork, and disciplined execution. Through our extensive experience in developing and implementing new project engineering strategies, we have pioneered a proven methodology to help you manufacture new products and bring them to market quickly. Service deliverables are carefully outlined and jointly agreed to before the project begins. We formally evaluate progress and resultswith you throughout the project through our stage-gate management systems.

With our best-in-class process, youll experience accelerated time to market, lower overall costs, and reduced risks to implement new technologies.

Sustainable EngineeringLeading the way with innovation, engineering, and service in standard and custom tooling.A proven methodology and partnership.

Environmental ResponsibilityWe are deeply committed to offering environmentally responsible products that deliver high performance and proven value. With decades of experiencein tooling and manufacturing, combined with the synergies of superior engineering, we offer customers some of the most effective opportunities for sustainable manufacturing in the industry.

Vendor of ChoiceWe serve every major industrial market throughout the world and are a brand of choice in the most demanding industries, including Aerospace, Die and Mold, Automotive, Heavy Equipment, Medical, and General Engineering. Throughout our 80+ year history, we have achieved a reputation for providing our customers with a constant flow of new and unique products and services, specially designed for maximum efficiency and performance. We have enabled customers to become more competitive and more profitable in their own industries, producing parts in less time, with fewer tool changes and longer tool life.

We are committed to providing you with tools and services that deliver the ultimate in customer satisfaction, and we are pleased to feature some of our latest breakthroughs in this catalog. For more information about how these products can impact your bottom line, please contact your localAuthorized WIDIA-Hanita or WIDIA-Rbig Distributor today.

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A1

Solid End Mills

How to Choose the Correct End Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2

Recommended Series for Highest Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A3

Tool Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A4A15

High-Performance Solid Carbide End Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A17A153VariMill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A17A29Hard Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A31A83Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A85A107Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A111A134Roughing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A139A153

High-Performance Carbide-Tipped End Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A155A163

High-Performance High-Speed Steel (HSS-E/PM) End Mills . . . . . . . . . . . . . . . . . . . . . . . . .A167A187Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A167A177Roughing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A179A187

General Purpose+ Solid Carbide End Mills Roughing/Finishing . . . . . . . . . . . . . . . . . . . . . .A189A274

General Purpose High-Speed Steel (HSS-E) End Mills Roughing/Finishing . . . . . . . . . . . . .A277A312

Cross Reference Chart for Solid End Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A313A315

WWW.WIDIA.COM

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A2 WWW.WIDIA.COM

How to Choose the Correct End Mill

Always select a tool with the shortest possible flute length whenever possible. This will increase the stability of the tool and give the best results.

When selecting an end mill, the following machining factors will affect your selection of the correct end mill for your application:

1. Tool overhang. 2. Coolant flow.3. Machine and setup stability. 4. Machine power and torque. 5. Material to be machined. 6. Machine adapter size (CV40, CV50, HSK63, etc.).7. See Tool Reference Guides on pages A4A15.

plungingroughingfinishingfine finishing

multi-flute cutterZ = 68

contour milling

firstchoice

suitable with limitations

notrecommended

slot milling

end millZ = 3

end millZ = 2

end millZ = 1

end millZ = 4/5

ball nose end millZ = 2

ball nose end millZ = 4

End Mills

Ball Nose and Torus End Mills

Cho

osi

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End

Mill

VariMill only

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Rec

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Ser

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Recommended Series for Highest PerformanceSolid Carbide End Mills Solid HSS-E/PM End Mills

Workpiece Material Group

Solid Carbide End Mills

Semi-Finishing

Finishing

Finishing Pockets and Corners

Long Side Milling

Vision Plus7670 +X-Feed

See p. A62

49G9 +AluSurf

See p. A102

AluSurf5102, 5103,

51N3, 524152See pp. A91,

A92A93, A97, A98

For Graphite024110024111024112See pp.

A124A126

4940 +, 4970 VariMill I and II

See pp. A147, A148

VariMill II 5777 See p. A20

Vision Plus7505 7585759575N5 75157525

See pp. A45A49

D618See p. A57

Type of Cut Recommended Series

VariMill II57N8See p.

A24A25

Workpiece Material Group

Solid HSS-E/PM End Mills

Roughing

Long-Reach, Extended-Neck Roughing

Roughing on Vertical Machines with Poor Coolant Flows

Semi-Finishing

66096619

See p. A291

6N06See p. A181

6N06, 6N70See pp. A181, A182

6609See p. A291

6NL6See p. A183

6606See pp. A294A295

Type of Cut Recommended Series

See Inside Back Cover for legend of specific workpiece materials.

4906See p. A243

4906See p. A243

VariMill I + 4970 See p. A148

3D, Ball NoseDC19D501

See pp. A211, A204

6667See p. A299

36056676

See p. A284

1N0M1N77

See pp. A170A172

Long Axial Depth of Cut

36056676

See p. A284

1N77See p. A172

16051615

See pp. A285, A286

Finishing

VariMill I DC03, D507 See pp. A115, A120

VariMill II 5777See p. A20

VariMill I DC03 See p. A115

HNS4KMP S1S3

Hard Materials(>40 HRC)

AluminiumTitaniumCast IronStainlessSteels

(not PH)

Steels and Alloyed

Steels

High-TempAlloys and

PH Materials

HNS4KMP S1S3

Hard Materials(>40 HRC)

AluminiumTitaniumCast IronStainlessSteels

(not PH)

Steels and Alloyed

Steels

High-TempAlloys and

PH Materials

Roughing

D507, D517, D518See pp. A120, A122

D518See p. A122

VariMill II57N8

See pp.A24A25

Carbide tipped422773, 422779, 422787

See pp. A157A159

VariMill47N0, DC19

See pp. A21, A211

Vision Plus7151, 7061,70N1 See pp.

A40A41

WavCut660W, 661W

664W See p. A184

WavCut1N77, 660W,661W 664W,

See pp. A172, A184

Carbidetipped022761

See p. A156


4777 425 4 Yes X

5777 426 5 No X

47N0 520 4 Yes X

4778 425 4 Yes X

57N8 625 5 No X

57H8/57I8 1625 5 No X

7N02/7N12/7N22 0,33 2 Yes X X

423034 0,53 2 Yes X

7N01 112 2 Yes X

7N21 0,53 2 Yes X

75N2 312 2 Yes X

422875 212 2 Yes X

7151 120 2 Yes X

7061 112 2 Yes X

70N1 112 2 Yes X

422869/422868 116 2 Yes X

422870 216 2 Yes X

422873 310 2 Yes X

7505/7545/7515/7525 325 4/5/6 Yes X

7585/7595 325 4/5 Yes X

75N5 325 4/5 Yes X

75N8 612 6 Yes X

422876/422878 4-12 4 Yes X

7150 220 4 Yes X

7050/7060 220 4 Yes X

422871 310 4 Yes

D618 318 4/6 Yes X

422837/422831 320 6/8 No X

70N7 620 6 No X

70N6/71N6 620 6 No X

7670 425 4/6 Yes X

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Tool Reference Guide SCEM

A4 WWW.WIDIA.COM

Unc

oat

edT

iCN

TiA

INA

lTiN min max

metricSeries

Range of DiameterNumber of Flutes

Cutting Center

High-Performance Solid Carbide End Mills VariMill

Good

Better

Best

High-Performance Solid Carbide End Mills Hard Materials

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/ A18A19 A27

/ A20 A28

/ A21 A28

A22 A29

A24A25 A29

A26 A29

A32A34 A63

A35 A64

A36 A65

A37 A66

A38 A67

A39 A67

A40 A68

A41 A69

A41 A70

A42 A71

A43 A72

A44 A73

A45 A74

A46A47 A75

A48A49 A75

A50 A76

A52A53 A76

A54 A77

A55 A78

A56 A79

A57 A80

A58 A80

A60 A81

A61 A81

/ A62 A82

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Ste

el

10 to 18 0 / 0,011> 18 to 30 -0,040 / -0,073 > 18 to 30 0 / 0,013

P M K S H1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 4 1

TiAlN

P - Steels K - Cast Iron S - High-Temp AlloysM - Stainless Steels N - Non-Ferrous H - Hard Materials

For material descriptions, see Inside Back Cover.For application data, see page A27.

length of cut lengthD1 D Ap1 max L R BCH TiAlN - LT TiAlN - LW4,0 6 12,00 55 0,40 477704002LT 477704002LW4,0 6 12,00 55 0,20 477704012LT

4,0 6 12,00 55 4777040Z2LT 5,0 6 13,00 57 0,40 477705002LT 477705002LW

5,0 6 13,00 57 0,20 477705012LT 5,0 6 13,00 57 4777050Z2LT

6,0 6 13,00 57 0,40 477706002LT 477706002LW6,0 6 13,00 57 0,20 477706012LT

6,0 6 13,00 57 4777060Z2LT 7,0 8 16,00 63 0,40 477707003LT 477707003LW

7,0 8 16,00 63 0,20 477707013LT 7,0 8 16,00 63 4777070Z3LT

8,0 8 16,00 63 0,40 477708003LT 477708003LW8,0 8 16,00 63 0,20 477708013LT

8,0 8 16,00 63 4777080Z3LT 9,0 10 19,00 72 0,50 477709004LT 477709004LW

9,0 10 19,00 72 0,20 477709014LT 9,0 10 19,00 72 4777090Z4LT

(continued)


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P M K S H1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 4 1

TiAlN



10,0 10 22,00 72 0,50 477710004LT 477710004LW10,0 10 22,00 72 0,30 477710024LT

10,0 10 22,00 72 4777100Z4LT 11,0 12 26,00 83 4777110Z5LT

12,0 12 26,00 83 0,50 477712005LT 477712005LW12,0 12 26,00 83 0,30 477712025LT

12,0 12 26,00 83 4777120Z5LT 14,0 14 26,00 83 0,50 477714014LT 477714014LW

16,0 16 32,00 92 0,50 477716006LT 477716006LW16,0 16 32,00 92 0,30 477716026LT

16,0 16 32,00 92 4777160Z6LT 18,0 18 32,00 92 0,50 477718018LT 477718018LW

20,0 20 38,00 104 0,50 477720007LT 477720007LW20,0 20 38,00 104 0,30 477720027LT

20,0 20 38,00 104 4777200Z7LT 25,0 25 45,00 121 0,50 477725008LT 477725008LW

(continued)

D1 D Ap1 max L R BCH TiAlN - LT TiAlN - LWlength of cut length


Unequal flute spacing. Non-center cutting. Standard items listed. Additional styles

and coatings made to order. For information about Custom Solutions,

see page A136. For information about Reconditioning

Services, see page A220.

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High-Performance Solid Carbide End Mills VariMillList 5777 VariMill II

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End Mill TolerancesD1 Tolerance e8 D Tolerance h6

+ / - 3 -0,014 / -0,028 3 0 / 0,006

> 3 to 6 -0,020 / -0,038 > 3 to 6 0 / 0,008> 6 to 10 -0,025 / -0,047 > 6 to 10 0 / 0,009

> 10 to 18 -0,032 / -0,059 > 10 to 18 0 / 0,011> 18 to 30 -0,040 / -0,073 > 18 to 30 0 / 0,013

P M K S H1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 4 1

AlTiN



length of cut lengthD1 D Ap1 max L R AlTiN - MT AlTiN - MW4,0 6 11,00 55 0,25 577704002MT 577704002MW4,0 6 11,00 55 577704012MT

5,0 6 13,00 57 0,25 577705002MT 577705002MW6,0 6 13,00 57 0,40 577706002MT 577706002MW

6,0 6 13,00 57 577706012MT 7,0 8 16,00 63 0,40 577707003MT 577707003MW

8,0 8 19,00 63 0,50 577708003MT 577708003MW8,0 8 19,00 63 577708013MT

9,0 9 19,00 72 0,50 577709004MT 577709004MW10,0 10 22,00 72 0,50 577710004MT 577710004MW

10,0 10 22,00 72 577710014MT 12,0 12 26,00 83 0,75 577712005MT 577712005MW

12,0 12 26,00 83 577712015MT14,0 14 26,00 83 0,75 577714004MT 577714004MW

14,0 14 26,00 83 577714014MT 16,0 16 32,00 92 0,75 577716006MT 577716006MW

16,0 16 32,00 92 577716016MT 18,0 18 32,00 92 0,75 577718008MT 577718008MW

20,0 20 38,00 104 0,75 577720007MT 577720007MW20,0 20 38,00 104 577720017MT

25,0 25 45,00 121 0,75 577725008MT 577725008MW

NEW!


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High-Performance Solid Carbide End Mills VariMillList 47N0 VariMill

A21WWW.WIDIA.COM


+ / - 3 -0,014 / -0,028 3 0 / 0,006

> 3 to 6 -0,020 / -0,038 > 3 to 6 0 / 0,008> 6 to 10 -0,025 / -0,047 > 6 to 10 0 / 0,009> 10 to 18 -0,032 / -0,059 > 10 to 18 0 / 0,011> 18 to 30 -0,040 / -0,073 > 18 to 30 0 / 0,013

P M K S H1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 4 1

TiAlN



length of cut lengthD1 D Ap 1 max L3 L D3 TiAlN - LT5,0 6 9,00 15,00 57 4,70 47N005002LT6,0 6 10,00 15,00 57 5,64 47N006002LT

8,0 8 12,00 20,00 63 7,52 47N008003LT10,0 10 14,00 25,00 72 9,40 47N010004LT

12,0 12 16,00 30,00 83 11,28 47N012005LT16,0 16 22,00 38,00 92 15,04 47N016006LT

20,0 20 26,00 50,00 104 18,80 47N020007LT

Unequal flute spacing. Center cutting. Standard items listed. Additional styles





Unequal flute spacing. Center cutting. Standard items listed. Additional styles




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High-Performance Solid Carbide End Mills VariMillList 4778 VariMill

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+ / - 3 -0,014 / -0,028 3 0 / 0,006

> 3 to 6 -0,020 / -0,038 > 3 to 6 0 / 0,008> 6 to 10 -0,025 / -0,047 > 6 to 10 0 / 0,009

> 10 to 18 -0,032 / -0,059 > 10 to 18 0 / 0,011> 18 to 30 -0,040 / -0,073 > 18 to 30 0 / 0,013

P S5 6 2 3 4

AlTiN



length of cut lengthD1 D Ap1 max L R AlTiN - MT AlTiN - MW4,0 6 12,00 55 0,20 477804002MT 477804002MW5,0 6 13,00 57 0,20 477805002MT 477805002MW

6,0 6 13,00 57 0,20 477806002MT 477806002MW7,0 8 16,00 63 0,20 477807003MT 477807003MW

8,0 8 16,00 63 0,20 477808003MT 477808003MW9,0 10 19,00 72 0,30 477809004MT 477809004MW

10,0 10 22,00 72 0,30 477810004MT 477810004MW12,0 12 26,00 83 0,30 477812005MT 477812005MW

14,0 14 26,00 83 0,30 477814014MT 477814014MW16,0 16 32,00 92 0,30 477816006MT 477816006MW

18,0 18 32,00 92 0,30 477818018MT 477818018MW20,0 20 38,00 104 0,30 477820007MT 477820007MW

25,0 25 45,00 121 0,30 477825008MT 477825008MW


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VariMill Delivered 100% More Extended Tool Life!

Best Competitor

Number of Meters Machined

COMPETITOR VariMill end mill: 4-flute 16mm 4-flute 16mm1mm radius 1mm radiuscutting speed (Vc): 58 m/min 58 m/min RPM (N): 1,200 RPM 1,200 RPMfeed rate (F): 378mm/min 378mm/minexaminedparameter: wear wear

Operation: Slotting

Customer: General Manufacturer

Workpiece: General Machining

Material: Stainless Steel AISI 316L

Solution: VariMill 4-Flute

Results: 100% extended tool life

VariMill

We

ar

Featured Application: Stainless Steel AISI 316L

Outstanding performance in:

Stainless Steels

Steels and Alloyed Steels

Cast Iron

High-Temperature Alloys

Low- Carbon Steels





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High-Performance Solid Carbide End Mills VariMillList 57N8 VariMill II

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+ / - 3 -0,014 / -0,028 3 0 / 0,006

> 3 to 6 -0,020 / -0,038 > 3 to 6 0 / 0,008> 6 to 10 -0,025 / -0,047 > 6 to 10 0 / 0,009

> 10 to 18 -0,032 / -0,059 > 10 to 18 0 / 0,011> 18 to 30 -0,040 / -0,073 > 18 to 30 0 / 0,013

P S5 6 2 3 4

AlTiN



(continued)

length of cut lengthD1 D Ap1 max L3 L R D3 AlTiN - MT AlTiN - MW6,0 6 13,00 18,00 63 0,50 5,40 57N806022MT 57N806022MW6,0 6 13,00 18,00 63 1,00 5,40 57N806032MT 57N806032MW

6,0 6 13,00 18,00 63 1,50 5,40 57N806042MW6,0 6 13,00 18,00 63 5,40 57N806002MT

8,0 8 19,00 24,00 76 0,50 7,20 57N808023MT 57N808023MW8,0 8 19,00 24,00 76 1,00 7,20 57N808033MT 57N808033MW

8,0 8 19,00 24,00 76 2,00 7,20 57N808053MW8,0 8 19,00 24,00 76 7,20 57N808003MT

10,0 10 22,00 30,00 76 0,50 9,00 57N810024MT 57N810024MW10,0 10 22,00 30,00 76 1,00 9,00 57N810034MT 57N810034MW

10,0 10 22,00 30,00 76 2,00 9,00 57N810054MT 57N810054MW10,0 10 22,00 30,00 76 9,00 57N810004MT

12,0 12 26,00 36,00 84 0,50 10,80 57N812025MT 57N812025MW12,0 12 26,00 36,00 84 1,00 10,80 57N812035MT 57N812035MW

NEW!


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High-Performance Solid Carbide End Mills VariMillList 57N8 VariMill II

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(continued) P S5 6 2 3 4

AlTiN



12,0 12 26,00 36,00 84 2,00 10,80 57N812055MT 57N812055MW12,0 12 26,00 36,00 84 10,80 57N812005MT

16,0 16 32,00 48,00 100 0,50 14,40 57N816026MT 57N816026MW16,0 16 32,00 48,00 100 1,00 14,40 57N816036MT 57N816036MW

16,0 16 32,00 48,00 100 2,00 14,40 57N816056MT 57N816056MW16,0 16 32,00 48,00 100 3,00 14,40 57N816076MT 57N816076MW

16,0 16 32,00 48,00 100 14,40 57N816006MT 20,0 20 38,00 60,00 115 0,50 18,80 57N820027MT 57N820027MW

20,0 20 38,00 60,00 115 1,00 18,80 57N820037MT 57N820037MW20,0 20 38,00 60,00 115 2,00 18,80 57N820057MT 57N820057MW

20,0 20 38,00 60,00 115 3,00 18,80 57N820077MT 57N820077MW20,0 20 38,00 60,00 115 4,00 18,80 57N820087MT 57N820087MW

20,0 20 38,00 60,00 115 18,80 57N820007MT 25,0 25 45,00 75,00 135 0,50 24,00 57N825028MT 57N825028MW

25,0 25 45,00 75,00 135 1,00 24,00 57N825038MT 57N825038MW25,0 25 45,00 75,00 135 2,00 24,00 57N825058MT 57N825058MW

25,0 25 45,00 75,00 135 3,00 24,00 57N825078MT 57N825078MW25,0 25 45,00 75,00 135 4,00 24,00 57N825088MT 57N825088MW

25,0 25 45,00 75,00 135 24,00 57N825008MT

D1 D Ap1 max L3 L R D3 AlTiN - MT AlTiN - MWlength of cut length

Helical Plunging Straight Plunging

Ramp-Form Plunging

Tech Tip

Plunge Milling Strategies






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High-Performance Solid Carbide End Mills VariMillLists 57H8 57I8 VariMill II

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+ / - 3 -0,014 / -0,028 3 0 / 0,006

> 3 to 6 -0,020 / -0,038 > 3 to 6 0 / 0,008> 6 to 10 -0,025 / -0,047 > 6 to 10 0 / 0,009

> 10 to 18 -0,032 / -0,059 > 10 to 18 0 / 0,011> 18 to 30 -0,040 / -0,073 > 18 to 30 0 / 0,013

P S5 6 2 3 4

AlTiN



length of cut lengthD1 D Ap1 max L3 L R D3 AlTiN - MW

16,0 16 26,00 34,00 82 1,00 15,00 57I816036MW16,0 16 32,00 48,00 100 1,00 15,00 57H816036MW

20,0 20 30,00 42,00 92 1,00 18,80 57I820037MW20,0 20 38,00 60,00 115 1,00 18,80 57H820037MW

25,0 25 36,00 52,00 108 1,00 23,50 57I825038MW25,0 25 45,00 75,00 135 1,00 23,50 57H825038MW

Tech Tip

Chip Congestion

Solution: Reduce feed. Reduce width and depth of cut.

Flank Wear

Solution: Increase feed per tooth. Reduce cutting speed.

Nicks on the Cutting Edge

Solution: Reduce feed. Climb milling. Check the clamping of the

workpiece. Reduce the overhang length. Check spindle clearance.

Tool Breakage

Solution: Reduce feed. Increase cutting speed. Reduce the overhang length. Reduce width and depth of cut. Reduce cutting length.

NEW!


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High-Performance Solid Carbide End Mills VariMillApplication Data List 4777 VariMill

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List 4777 VariMill

A B TiAlN Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A). For Slotting (B), reduce Fz by 20%.Cutting Speed Vc

m/min D1 - Diameter

Group ap ae ap Min Max mm 4,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0P1 1,5 x D 0,5 x D 1 x D 150 - 200 Fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124P2 1,5 x D 0,5 x D 1 x D 140 - 190 Fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124P3 1,5 x D 0,5 x D 1 x D 120 - 160 Fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114P4 1,5 x D 0,5 x D 0,75 x D 90 - 150 Fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098P5 1,5 x D 0,5 x D 1 x D 60 - 100 Fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091P6 1,5 x D 0,5 x D 0,75 x D 50 - 75 Fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071M1 1,5 x D 0,5 x D 1 x D 90 - 115 Fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114M2 1,5 x D 0,5 x D 1 x D 60 - 80 Fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091M3 1,5 x D 0,5 x D 1 x D 60 - 70 Fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071K1 1,5 x D 0,5 x D 1 x D - 150 Fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124K2 1,5 x D 0,5 x D 1 x D 110 - 130 Fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114K3 1,5 x D 0,5 x D 1 x D 100 - 130 Fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091S1 1,5 x D 0,3 x D 0,3 x D 50 - 90 Fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114S2 1,5 x D 0,3 x D 0,3 x D 25 - 40 Fz 0,013 0,019 0,026 0,032 0,037 0,046 0,054 0,061S3 1,5 x D 0,5 x D 1 x D 60 - 80 Fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091S4 1,5 x D 0,5 x D 1 x D 50 - 60 Fz 0,016 0,026 0,037 0,045 0,052 0,064 0,074 0,084H1 1,5 x D 0,5 x D 0,75 x D 80 - 140 Fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098

Lower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group.

Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.

Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on diameters greater than 12mm.


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High-Performance Solid Carbide End Mills VariMillApplication Data List 5777 List 47NO VariMill II

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List 5777 VariMill II

A B AlTiN Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A). For Slotting (B), reduce Fz by 20%.Cutting Speed Vc

m/min D1 - Diameter

Group ap ae ap Min Max mm 4,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0P1 1,5 x D 0,5 x D 1 x D 150 - 200 Fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124P2 1,5 x D 0,5 x D 1 x D 140 - 190 Fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124P3 1,5 x D 0,5 x D 1 x D 120 - 160 Fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114P4 1,5 x D 0,5 x D 0,75 x D - 150 Fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098P5 1,5 x D 0,5 x D 1 x D 60 - 100 Fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091P6 1,5 x D 0,5 x D 0,75 x D 50 - 75 Fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071M1 1,5 x D 0,5 x D 1 x D - 115 Fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114M2 1,5 x D 0,5 x D 1 x D 60 - 80 Fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091M3 1,5 x D 0,5 x D 1 x D 60 - 70 Fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071K1 1,5 x D 0,5 x D 1 x D - 150 Fz 0,028 0,044 0,060 0,072 0,083 0,101 0,114 0,124K2 1,5 x D 0,5 x D 1 x D 110 - 130 Fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114K3 1,5 x D 0,5 x D 1 x D 100 - 130 Fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091S1 1,5 x D 0,3 x D 0,3 x D 50 - 90 Fz 0,023 0,036 0,050 0,061 0,070 0,087 0,101 0,114S2 1,5 x D 0,3 x D 0,3 x D 25 - 40 Fz 0,013 0,019 0,026 0,032 0,037 0,046 0,054 0,061S3 1,5 x D 0,5 x D 1 x D 60 - 80 Fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091S4 1,5 x D 0,5 x D 1 x D 50 - 60 Fz 0,016 0,026 0,037 0,045 0,052 0,064 0,074 0,084H1 1,5 x D 0,5 x D 0,75 x D 80 - 140 Fz 0,021 0,033 0,045 0,054 0,062 0,077 0,088 0,098

Lower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group.Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group.Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on diameters greater than 12mm.

List 47N0 VariMill

A B TiAlN Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A). For Slotting (B), reduce Fz by 20%.Cutting Speed Vc

m/min D1 - Diameter

Group ap ae ap Min Max mm 5,0 6,0 8,0 10,0 12,0 16,0 20,0P1 1,5 x D 0,5 x D 1 x D 150 - 200 Fz 0,036 0,044 0,060 0,072 0,083 0,101 0,114P2 1,5 x D 0,5 x D 1 x D 140 - 190 Fz 0,036 0,044 0,060 0,072 0,083 0,101 0,114P3 1,5 x D 0,5 x D 1 x D 120 - 160 Fz 0,030 0,036 0,050 0,061 0,070 0,087 0,101P4 1,5 x D 0,5 x D 0,75 x D 90 - 150 Fz 0,027 0,033 0,045 0,054 0,062 0,077 0,088P5 1,5 x D 0,5 x D 1 x D 60 - 100 Fz 0,024 0,029 0,040 0,048 0,056 0,070 0,081P6 1,5 x D 0,5 x D 0,75 x D 50 - 75 Fz 0,020 0,025 0,034 0,040 0,047 0,057 0,065M1 1,5 x D 0,5 x D 1 x D 90 - 115 Fz 0,030 0,036 0,050 0,061 0,070 0,087 0,101M2 1,5 x D 0,5 x D 1 x D 60 - 80 Fz 0,024 0,029 0,040 0,048 0,056 0,070 0,081M3 1,5 x D 0,5 x D 1 x D - 70 Fz 0,020 0,025 0,034 0,040 0,047 0,057 0,065K1 1,5 x D 0,5 x D 1 x D 120 - 150 Fz 0,036 0,044 0,060 0,072 0,083 0,101 0,114K2 1,5 x D 0,5 x D 1 x D 110 - 130 Fz 0,030 0,036 0,050 0,061 0,070 0,087 0,101K3 1,5 x D 0,5 x D 1 x D 100 - 130 Fz 0,024 0,029 0,040 0,048 0,056 0,070 0,081S1 1,5 x D 0,3 x D 0,3 x D 50 - 90 Fz 0,030 0,036 0,050 0,061 0,070 0,087 0,101S2 1,5 x D 0,3 x D 0,3 x D 25 40 Fz 0,016 0,019 0,026 0,032 0,037 0,046 0,054S3 1,5 x D 0,5 x D 1 x D 60 - 80 Fz 0,024 0,029 0,040 0,048 0,056 0,070 0,081S4 1,5 x D 0,5 x D 1 x D 50 - 60 Fz 0,021 0,026 0,037 0,045 0,052 0,064 0,074H1 1,5 x D 0,5 x D 0,75 x D - 140 Fz 0,027 0,033 0,045 0,054 0,062 0,077 0,088



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Lists 57H8 57I8 VariMill II

A B AlTin Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A). For Slotting (B), reduce Fz by 20%.Cutting Speed Vc

m/min D1 - Diameter

Group ap ae ap Min Max mm 16,0 20,0 25,0P5 1,5 x D 0,5 x D 1 x D 60 - 100 Fz 0,070 0,081 0,091P6 1,5 x D 0,5 x D 0,75 x D 50 - 75 Fz 0,057 0,065 0,071S2 1,5 x D 0,3 x D 0,3 x D 25 - 40 Fz 0,046 0,054 0,061S3 1,5 x D 0,5 x D 1 x D 60 - 80 Fz 0,070 0,081 0,091S4 1,5 x D 0,5 x D 1 x D 50 - Fz 0,064 0,074 0,084

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High-Performance Solid Carbide End Mills VariMillApplication Data List 4778 List 57N8 Lists 57H8 57I8 VariMill II

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List 4778 VariMill


m/min D1 - Diameter

Group ap ae ap Min Max mm 4,0 6,0 8,0 10,0 12,0 16,0 20,0 25,0P5 1,5 x D 0,5 x D 1 x D 60 - Fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091P6 1,5 x D 0,5 x D 0,75 x D 50 - 75 Fz 0,016 0,025 0,034 0,040 0,047 0,057 0,065 0,071S2 1,5 x D 0,3 x D 0,3 x D 25 - 40 Fz 0,013 0,019 0,026 0,032 0,037 0,046 0,054 0,061S3 1,5 x D 0,5 x D 1 x D 60 - 80 Fz 0,019 0,029 0,040 0,048 0,056 0,070 0,081 0,091S4 1,5 x D 0,5 x D 1 x D 50 - 60 Fz 0,016 0,026 0,037 0,045 0,052 0,064 0,074 0,084


List 57N8 VariMill II


m/min D1 - Diameter

Group ap ae ap Min Max mm 6,0 8,0 10,0 12,0 16,0 20,0 25,0P5 1,5 x D 0,5 x D 1 x D 60 - 100 Fz 0,029 0,040 0,048 0,056 0,070 0,081 0,091P6 1,5 x D 0,5 x D 0,75 x D 50 - 75 Fz 0,025 0,034 0,040 0,047 0,057 0,065 0,071S2 1,5 x D 0,3 x D 0,3 x D - 40 Fz 0,019 0,026 0,032 0,037 0,046 0,054 0,061S3 1,5 x D 0,5 x D 1 x D 60 - 80 Fz 0,029 0,040 0,048 0,056 0,070 0,081 0,091S4 1,5 x D 0,5 x D 1 x D 50 - 60 Fz 0,026 0,037 0,045 0,052 0,064 0,074 0,084




A30 WWW.WIDIA.COM

Increased MetalRemoval Rate by 191%

me

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mo

val ra

te(c

m3/m

in)

WIDIA-HanitaBest Competitor

COMPETITOR WIDIA-Hanita tool: 4-flute H/P for die and mold 70N612005MT

material: medium-hardened steel medium-hardened steel

surface speed: 120 m/min 160 m/min

feed per tooth: 0,34mm 0,34mm

depth of cut: 0,8mm 0,6mmtable feed: 4,331mm/min 15,287mm/min

metal removal rate: 22,8 cm3 60,5 cm3

Operation: Pocket Milling

Customer: Die and Mold Manufacturer

Material: AISI 4340 hardened steel (52 HRC)

Workpiece: Mold

Results: 3x better metal removal rate than competitive tool!

Machined at more than 3x faster feed!

Specifically engineered to machine hardened steel up to 67 HRC at extreme speeds and feeds.

Unique tool with new 6-flute style for high productivity.

Necked shanks provide extended reach in deep cavities.

High-feed rates, up to 0,6mm per tooth on a 20mm tool.

Machine hardened materials at 2x to 3x the metal removal rate of competitive end mills.

Wide range of cutting diameters: down to 6mm for small and medium pocket work.

Innovative new geometry maximizes metal removal rates.

High metal removal rates lower manufacturing costs.

Featured Application: Milling a Mold

X-Feed End Mills for High-Feed Milling


A31WWW.WIDIA.COM


Hard Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A31A83

Vision Plus Micro Lists 7N02 7N12 7N22 . . . . . . . . . . . . . . . . . . . . . . . .A32A34List 423034 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A35List 7N01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A36List 7N21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A37

Vision Plus

List 75N2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A38List 422875 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A39List 7151 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A40Lists 7061 70N1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A41Lists 422869 422868 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A42List 422870 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A43List 422873 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A44Lists 7505 7515 7525 7545 . . . . . . . . . . . . . . . . . . . . . . .A45Lists 7585 7595 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A46A47List 75N5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A48A49List 75N8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A50Lists 422876 422878 . . . . . . . . . . . . . . . . . . . . . . . . .A52A53List 7150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A54Lists 7050 7060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A55List 422871 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A56List D618 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A57Lists 422837 422831 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A58List 7670 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A62

Vision Plus X-Feed

List 70N7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A60Lists 70N6 71N6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A61

Speed Calculation Ball Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A83

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A66

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A69, A70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A71

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A73 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A78 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A82

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A81

Application Data


length of cut lengthD1 D Ap1 max L3 L D3 AlTiN - MJ TiAlN - RJ0,3 6 0,40 50 7N0200302MJ 7N0200302RJ0,4 3 0,60 2,00 38 0,36 7N2200400MJ 7N2200400RJ

0,4 3 0,60 4,00 38 0,36 7N2200410MJ 7N2200410RJ0,4 6 0,60 50 7N0200402MJ 7N0200402RJ

0,5 3 0,70 2,00 38 0,45 7N2200500MJ 7N2200500RJ0,5 3 0,70 4,00 38 0,45 7N2200510MJ 7N2200510RJ

0,5 3 0,70 6,00 38 0,45 7N2200520MJ 7N2200520RJ0,5 6 0,70 1,50 50 0,45 7N0200502MJ 7N0200502RJ

0,5 6 0,70 2,50 60 0,45 7N1200502MJ 7N1200502RJ0,6 3 0,90 2,00 38 0,55 7N2200600MJ 7N2200600RJ

0,6 3 0,90 4,00 38 0,55 7N2200610MJ 7N2200610RJ0,6 3 0,90 6,00 38 0,55 7N2200620MJ 7N2200620RJ

0,6 6 0,90 1,80 50 0,55 7N0200602MJ 7N0200602RJ0,6 6 0,90 3,00 60 0,55 7N1200602MJ 7N1200602RJ

0,7 4 1,00 2,00 50 0,65 7N2200701MJ 7N2200701RJ0,7 4 1,00 4,00 50 0,65 7N2200711MJ 7N2200711RJ

0,7 4 1,00 6,00 50 0,65 7N2200721MJ 7N2200721RJ0,8 4 1,20 4,00 50 0,75 7N2200801MJ 7N2200801RJ

0,8 4 1,20 6,00 50 0,75 7N2200811MJ 7N2200811RJ0,8 4 1,20 8,00 50 0,75 7N2200821MJ 7N2200821RJ

0,8 6 1,20 2,40 50 0,75 7N0200802MJ 7N0200802RJ0,8 6 1,20 4,00 60 0,75 7N1200802MJ 7N1200802RJ

0,9 4 1,35 6,00 50 0,85 7N2200901MJ 7N2200901RJ0,9 4 1,35 8,00 50 0,85 7N2200911MJ 7N2200911RJ

0,9 4 1,35 10,00 50 0,85 7N2200921MJ 7N2200921RJ

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L3


+ / - 3 -0,014 / -0,028 3 0 / 0,006

> 3 to 6 -0,020 / -0,038 > 3 to 6 0 / 0,008> 6 to 10 -0,025 / -0,047 > 6 to 10 0 / 0,009

> 10 to 18 -0,032 / -0,059 > 10 to 18 0 / 0,011> 18 to 30 -0,040 / -0,073 > 18 to 30 0 / 0,013

P K H2 3 4 5 1 2 1 2 3

AlTiN TiAlN



Center cutting. Standard items listed. Additional styles




(continued)


1,0 4 1,50 6,00 50 0,97 7N2201001MJ 7N2201001RJ

1,0 4 1,50 8,00 50 0,95 7N2201011MJ 7N2201011RJ

1,0 4 1,50 10,00 50 0,95 7N2201021MJ 7N2201021RJ

1,0 4 1,50 12,00 50 0,93 7N2201031MJ 7N2201031RJ

1,0 6 1,50 2,50 50 0,95 7N0201002MJ 7N0201002RJ

1,0 6 1,50 5,00 60 0,95 7N1201002MJ 7N1201002RJ

1,2 4 1,50 6,00 50 1,17 7N2201201MJ 7N2201201RJ

1,2 4 1,80 8,00 50 1,15 7N2201211MJ 7N2201211RJ

1,2 4 1,80 10,00 50 1,15 7N2201221MJ 7N2201221RJ

1,2 4 1,80 12,00 50 1,13 7N2201231MJ 7N2201231RJ

1,2 6 1,80 3,00 50 1,15 7N0201202MJ 7N0201202RJ

1,2 6 1,80 6,00 60 1,15 7N1201202MJ 7N1201202RJ

1,4 4 2,10 6,00 50 1,37 7N2201401MJ 7N2201401RJ

1,4 4 2,10 8,00 50 1,35 7N2201411MJ 7N2201411RJ

1,4 4 2,10 10,00 50 1,35 7N2201421MJ 7N2201421RJ

1,4 4 2,10 12,00 50 1,33 7N2201431MJ 7N2201431RJ

1,4 4 2,10 16,00 50 1,31 7N2201441MJ 7N2201441RJ

1,4 6 2,10 3,50 50 1,35 7N0201402MJ 7N0201402RJ

1,4 6 2,10 7,00 60 1,35 7N1201402MJ 7N1201402RJ

1,5 4 2,30 5,70 50 1,44 7N2201561RJ

1,5 4 2,30 6,00 50 1,47 7N2201501MJ 7N2201501RJ

1,5 4 2,30 10,00 50 1,45 7N2201511MJ 7N2201511RJ

1,5 4 2,30 12,00 50 1,43 7N2201521MJ 7N2201521RJ

1,5 4 2,30 16,00 50 1,41 7N2201531MJ 7N2201531RJ

1,5 4 2,30 18,00 63 1,41 7N2201541MJ 7N2201541RJ

1,5 4 2,30 20,00 63 1,39 7N2201551MJ 7N2201551RJ

1,5 6 2,30 3,80 50 1,45 7N0201502MJ 7N0201502RJ

1,5 6 2,30 7,50 60 1,45 7N1201502MJ 7N1201502RJ

1,6 4 2,80 11,70 50 1,44 7N2201571RJ

1,6 4 2,40 6,00 50 1,57 7N2201601MJ 7N2201601RJ

1,6 4 2,40 10,00 50 1,55 7N2201611MJ 7N2201611RJ

1,6 4 2,40 12,00 50 1,53 7N2201621MJ 7N2201621RJ

1,6 4 2,40 16,00 50 1,51 7N2201631MJ 7N2201631RJ

1,6 4 2,40 20,00 63 1,49 7N2201641MJ 7N2201641RJ

1,6 6 2,40 4,00 50 1,55 7N0201602MJ 7N0201602RJ

1,6 6 2,40 8,00 60 1,55 7N1201602MJ 7N1201602RJ

1,7 4 2,60 6,00 50 1,67 7N2201701MJ 7N2201701RJ

1,7 4 2,60 10,00 50 1,65 7N2201711MJ 7N2201711RJ

1,7 4 2,60 12,00 50 1,63 7N2201721MJ 7N2201721RJ

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L3

P K H2 3 4 5 1 2 1 2 3

AlTiN TiAlN



D1 D Ap1 max L3 L D3 AlTiN - MJ TiAlN - RJlength of cut length

(continued)

(continued)


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1,7 4 2,60 16,00 50 1,61 7N2201731MJ 7N2201731RJ

1,7 4 2,60 20,00 63 1,59 7N2201741MJ 7N2201741RJ

1,8 4 2,70 6,00 50 1,77 7N2201801MJ 7N2201801RJ

1,8 4 2,70 10,00 50 1,75 7N2201811MJ 7N2201811RJ

1,8 4 2,70 12,00 50 1,73 7N2201821MJ 7N2201821RJ

1,8 4 2,70 16,00 50 1,71 7N2201831MJ 7N2201831RJ

1,8 4 2,70 20,00 63 1,69 7N2201841MJ 7N2201841RJ

1,8 6 2,70 4,50 50 1,75 7N0201802MJ 7N0201802RJ

1,8 6 2,70 9,00 60 1,75 7N1201802MJ 7N1201802RJ

1,9 4 2,80 6,00 50 1,87 7N2201901MJ 7N2201901RJ

1,9 4 2,80 10,00 50 1,85 7N2201911MJ 7N2201911RJ

1,9 4 2,80 12,00 50 1,81 7N2201921RJ

1,9 4 2,80 12,00 50 1,83 7N2201921MJ

1,9 4 2,80 16,00 50 1,81 7N2201931MJ 7N2201931RJ

1,9 4 2,80 20,00 63 1,79 7N2201941MJ 7N2201941RJ

2,0 4 3,00 6,00 50 1,97 7N2202001MJ 7N2202001RJ

2,0 4 3,00 10,00 50 1,95 7N2202011MJ 7N2202011RJ

2,0 4 3,00 16,00 50 1,91 7N2202021MJ 7N2202021RJ

2,0 4 3,00 20,00 63 1,89 7N2202031MJ 7N2202031RJ

2,0 4 3,00 20,00 75 1,89 7N2202041MJ 7N2202041RJ

2,0 6 3,00 5,00 50 1,95 7N0202002MJ 7N0202002RJ

2,0 6 3,00 10,00 60 1,95 7N1202002MJ 7N1202002RJ

2,1 4 3,50 5,00 50 1,94 7N2202051RJ

2,1 4 3,50 9,00 50 1,94 7N2202061RJ

2,1 4 3,50 11,00 50 1,94 7N2202071RJ

2,1 4 3,50 22,00 63 1,94 7N2202091RJ

2,5 4 3,70 8,00 50 2,40 7N2202501MJ 7N2202501RJ

2,5 4 3,70 10,00 50 2,40 7N2202511MJ 7N2202511RJ

2,5 4 3,70 16,00 63 2,40 7N2202521MJ 7N2202521RJ

2,5 4 3,70 20,00 63 2,40 7N2202531MJ 7N2202531RJ

2,5 4 3,70 30,00 80 2,40 7N2202541MJ 7N2202541RJ

2,5 6 3,70 3,70 50 2,40 7N0202502MJ 7N0202502RJ

2,5 6 3,70 12,50 60 2,40 7N1202502MJ 7N1202502RJ

3,0 6 4,50 8,00 50 2,85 7N2203002MJ 7N2203002RJ

3,0 6 4,50 10,00 50 2,85 7N2203012MJ 7N2203012RJ

3,0 6 4,50 16,00 63 2,85 7N2203022MJ 7N2203022RJ

3,0 6 4,50 20,00 63 2,85 7N2203032MJ 7N2203032RJ

3,0 6 4,50 20,00 80 2,85 7N2203042MJ 7N2203042RJ

3,1 6 5,00 7,50 50 2,94 7N2203052RJ

3,1 6 5,00 20,50 76 2,94 7N2203062RJ

D1 D Ap1 max L3 L D3 AlTiN - MJ TiAlN - RJlength of cut length

L3

P K H2 3 4 5 1 2 1 2 3

AlTiN TiAlN



(continued)






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High-Performance Solid Carbide End Mills Hard MaterialsList 423034 Vision Plus Micro

A35WWW.WIDIA.COM

P H3 4 1 2 3 4

AlTiN



K10UF-DCHP

length of cut lengthD1 D Ap1 max L AlTiN - MT0,5 3 1,50 38 423034-0000050,6 3 1,60 38 423034-000006

0,8 3 1,80 38 423034-0000081,0 3 2,00 38 423034-000010

1,2 3 2,20 38 423034-0000121,5 3 2,50 38 423034-000015

2,0 3 3,00 38 423034-0000202,5 3 4,00 38 423034-000025

3,0 3 5,00 38 423034-000030

End Mill TolerancesD1 Tolerance h8

+ / -D Tolerance h6

+ / - 3 0 / 0,014 3 0 / 0,006

> 3 to 6 0 / 0,018 > 3 to 6 0 / 0,008> 6 to 10 0 / 0,022 > 6 to 10 0 / 0,009

> 10 to 18 0 / 0,027 > 10 to 18 0 / 0,011> 18 to 30 0 / 0,033 > 18 to 30 0 / 0,013

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High-Performance Solid Carbide End Mills Hard MaterialsList 7N01 Vision Plus Micro

A36 WWW.WIDIA.COM


+ / - 3 -0,014 / -0,028 3 0 / 0,006


P H3 4 1 2 3 4

TiAlN



length of cut lengthD1 D Ap1 max L3 L TiAlN - MJ0,3 6 0,30 50 7N0100302MJ0,4 6 0,40 50 7N0100402MJ

0,5 6 0,50 1,50 50 7N0100502MJ0,6 6 0,60 1,80 50 7N0100602MJ

0,8 6 0,80 2,40 50 7N0100802MJ1,0 6 2,50 2,50 50 7N0101002MJ

1,2 6 1,20 3,00 50 7N0101202MJ1,4 6 1,40 3,50 50 7N0101402MJ

1,5 6 1,50 3,80 50 7N0101502MJ1,6 6 1,60 4,00 50 7N0101602MJ

1,8 6 1,80 4,50 50 7N0101802MJ2,0 6 2,00 5,00 50 7N0102002MJ

2,5 6 2,50 5,00 50 7N0102502MJ3,0 6 3,00 6,00 50 7N0103002MJ

4,0 6 4,00 6,00 50 7N0104002MJ6,0 6 6,00 9,00 50 7N0106002MJ






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High-Performance Solid Carbide End Mills Hard MaterialsList 7N21 Vision Plus Micro

A37WWW.WIDIA.COM


+ / - 3 -0,014 / -0,028 3 0 / 0,006

> 3 to 6 -0,020 / -0,038 > 3 to 6 0 / 0,008> 6 to 10 -0,025 / -0,047 > 6 to 10 0 / 0,009

> 10 to 18 -0,032 / -0,059 > 10 to 18 0 / 0,011> 18 to 30 -0,040 / -0,073 > 18 to 30 0 / 0,013

P H3 4 1 2 3 4

TiAlN


For material descriptions, see Inside Back Cover.For application data, see page A 66.

length of cut lengthD1 D Ap1 max L3 L D3 TiAlN - RT0,5 4 1,00 5,00 63 0,44 7N2100501RT0,6 4 1,00 6,00 63 0,54 7N2100601RT

0,8 4 1,30 8,00 63 0,74 7N2100801RT1,0 4 1,50 10,00 63 0,94 7N2101001RT

1,2 4 1,90 12,00 63 1,14 7N2101201RT1,5 4 2,40 16,00 63 1,44 7N2101501RT

2,0 4 3,20 20,00 63 1,94 7N2102001RT2,5 4 3,80 25,00 63 2,44 7N2102501RT

3,0 4 4,50 30,00 63 2,90 7N2103001RT





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High-Performance Solid Carbide End Mills Hard MaterialsList 75N2 Vision Plus

A38 WWW.WIDIA.COM


+ / - 3 -0,014 / -0,028 3 0 / 0,006

> 3 to 6 -0,020 / -0,038 > 3 to 6 0 / 0,008> 6 to 10 -0,025 / -0,047 > 6 to 10 0 / 0,009

> 10 to 18 -0,032 / -0,059 > 10 to 18 0 / 0,011> 18 to 30 -0,040 / -0,073 > 18 to 30 0 / 0,013

P H3 4 1 2 3 4

TiAlN



length of cut lengthD1 D Ap1 max L3 L R D3 TiAlN - RT3,0 6 3,00 9,00 75 0,30 2,80 75N203022RT3,0 6 3,00 9,00 75 0,50 2,80 75N203042RT

3,0 6 3,00 9,00 75 1,00 2,80 75N203062RT4,0 6 4,00 12,00 75 0,30 3,70 75N204022RT

4,0 6 4,00 12,00 75 0,50 3,70 75N204042RT4,0 6 4,00 12,00 75 1,00 3,70 75N204062RT

5,0 6 5,00 15,00 75 0,30 4,60 75N205022RT5,0 6 5,00 15,00 75 1,00 4,60 75N205042RT

6,0 6 6,00 18,00 75 0,30 5,50 75N206032RT6,0 6 6,00 18,00 75 0,50 5,50 75N206042RT

6,0 6 6,00 18,00 75 0,75 5,50 75N206052RT6,0 6 6,00 18,00 75 1,00 5,50 75N206062RT

6,0 6 6,00 18,00 75 1,50 5,50 75N206072RT8,0 8 8,00 24,00 100 0,50 7,40 75N208023RT

8,0 8 8,00 24,00 100 1,00 7,40 75N208043RT8,0 8 8,00 24,00 100 1,50 7,40 75N208063RT

10,0 10 10,00 30,00 100 0,50 9,20 75N210024RT10,0 10 10,00 30,00 100 0,75 9,20 75N210034RT

10,0 10 10,00 30,00 100 1,00 9,20 75N210044RT10,0 10 10,00 30,00 100 2,00 9,20 75N210064RT

12,0 12 12,00 36,00 125 0,50 11,00 75N212025RT12,0 12 12,00 36,00 125 0,75 11,00 75N212035RT

12,0 12 12,00 36,00 125 1,00 11,00 75N212045RT12,0 12 12,00 36,00 125 1,50 11,00 75N212055RT

12,0 12 12,00 36,00 125 2,00 11,00 75N212065RT






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High-Performance Solid Carbide End Mills Hard MaterialsList 422875 Vision Plus

A39WWW.WIDIA.COM


+ / -D Tolerance h6

+ / - 3 0 / 0,014 3 0 / 0,006

> 3 to 6 0 / 0,018 > 3 to 6 0 / 0,008> 6 to 10 0 / 0,022 > 6 to 10 0 / 0,009

> 10 to 18 0 / 0,027 > 10 to 18 0 / 0,011> 18 to 30 0 / 0,033 > 18 to 30 0 / 0,013

P H3 4 1 2 3 4

AlTiN



K10UF-DCHP

length of cut lengthD1 D Ap1 max L3 L R D3 AlTiN - MT2,0 6 2,00 17,50 70 0,30 1,90 422875-0020032,0 6 2,00 17,50 70 0,50 1,90 422875-002005

3,0 6 3,00 18,50 70 0,50 2,90 422875-0030053,0 6 3,00 18,50 70 1,00 2,90 422875-003010

4,0 6 4,00 19,50 80 0,50 3,80 422875-0040054,0 6 4,00 19,50 80 1,00 3,80 422875-004010

5,0 6 5,00 42,00 80 0,50 4,80 422875-0050055,0 6 5,00 42,00 80 1,00 4,80 422875-005010

6,0 6 6,00 42,00 80 0,50 5,80 422875-0060056,0 6 6,00 42,00 80 1,00 5,80 422875-006010

6,0 6 6,00 42,00 80 1,50 5,80 422875-0060158,0 8 8,00 51,00 90 0,50 7,80 422875-008005

8,0 8 8,00 51,00 90 1,00 7,80 422875-0080108,0 8 8,00 51,00 90 1,50 7,80 422875-008015

8,0 8 8,00 51,00 90 2,00 7,80 422875-00802010,0 10 10,00 57,00 100 0,50 9,70 422875-010005

10,0 10 10,00 57,00 100 1,00 9,70 422875-01001010,0 10 10,00 57,00 100 1,50 9,70 422875-010015

10,0 10 10,00 57,00 100 2,00 9,70 422875-01002010,0 10 10,00 57,00 100 3,00 9,70 422875-010030

12,0 12 12,00 62,00 110 0,50 11,70 422875-01200512,0 12 12,00 62,00 110 1,00 11,70 422875-012010

12,0 12 12,00 62,00 110 3,00 11,70 422875-01203012,0 12 12,00 62,00 110 4,00 11,70 422875-012040

larger than 4mm

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+ / - 3 -0,014 / -0,028 3 0 / 0,006


P H3 4 1 2 3 4

TiAlN



length of cut lengthD1 D Ap1 max L TiAlN - RT1,0 3 3,00 38 715101000RT2,0 3 3,00 38 715102000RT

2,5 3 3,00 38 715102500RT3,0 3 3,00 38 715103000RT

4,0 4 4,00 50 715104001RT5,0 5 5,00 50 715105001RT

6,0 6 6,00 50 715106002RT8,0 8 8,00 63 715108003RT

10,0 10 10,00 76 715110004RT12,0 12 12,00 76 715112005RT

16,0 16 16,00 89 715116006RT20,0 20 20,00 104 715120007RT






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+ / - 3 -0,014 / -0,028 3 0 / 0,006


P H3 4 1 2 3 4

TiAlN



length of cut lengthD1 D Ap1 max L BETA TiAlN - RT1,0 4 1,00 63 3.5 706101001RT2,0 4 2,00 63 3.5 706102001RT

2,5 4 2,50 63 3.0 706102501RT3,0 6 3,00 75 1.5 706103002RT

4,0 6 4,00 75 1.5 706104002RT5,0 6 5,00 75 1.5 706105002RT

6,0 10 6,00 100 1.5 706106004RT8,0 10 8,00 100 1.5 706108004RT

10,0 12 10,00 125 1.5 706110005RT12,0 16 12,00 125 1.5 706112006RT

length of cutD1 D Ap1 max L3 L D3 TiAlN - RT1,0 4 1,00 3,00 63 0,80 70N101001RT1,5 4 1,50 4,50 63 1,30 70N101501RT

2,0 6 2,00 6,00 76 1,80 70N102002RT3,0 6 3,00 9,00 76 2,80 70N103002RT

4,0 6 4,00 12,00 76 3,70 70N104002RT5,0 6 5,00 15,00 76 4,60 70N105002RT

6,0 6 6,00 18,00 76 5,50 70N106002RT8,0 8 8,00 24,00 100 7,50 70N108003RT

10,0 10 10,00 30,00 100 9,50 70N110004RT12,0 12 12,00 36,00 125 11,50 70N112005RT

List 7061 List 70N1 Vision PlusHigh-Performance Solid Carbide End Mills Hard Materials






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High-Performance Solid Carbide End Mills Hard MaterialsLists 422869 422868 Vision Plus


+ / -D Tolerance h6

+ / - 3 0 / 0,014 3 0 / 0,006

> 3 to 6 0 / 0,018 > 3 to 6 0 / 0,008> 6 to 10 0 / 0,022 > 6 to 10 0 / 0,009> 10 to 18 0 / 0,027 > 10 to 18 0 / 0,011> 18 to 30 0 / 0,033 > 18 to 30 0 / 0,013

P H3 4 1 2 3 4

AlTiN



K10UF-DCHP

length of cut lengthD1 D Ap1 max L BETA AlTiN-MT1,0 4 1,00 40 7.5 422869-0000101,5 4 1,50 40 7.5 422869-000015

2,0 6 2,00 45 7.5 422869-0000203,0 6 3,00 45 7.5 422869-000030

4,0 6 4,00 45 7.5 422869-0000405,0 6 5,00 50 7.5 422869-000050

6,0 6 6,00 50 422869-0000606,0 6 6,00 80 422868-000060

8,0 8 8,00 60 422869-0000808,0 8 8,00 90 422868-000080

10,0 10 10,00 70 422869-00010010,0 10 10,00 100 422868-000100

12,0 12 12,00 75 422869-00012012,0 12 12,00 110 422868-000120

16,0 16 16,00 80 422869-00016016,0 16 16,00 140 422868-000160

NEW!






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+ / -D Tolerance h6

+ / - 3 0 / 0,014 3 0 / 0,006

> 3 to 6 0 / 0,018 > 3 to 6 0 / 0,008> 6 to 10 0 / 0,022 > 6 to 10 0 / 0,009

> 10 to 18 0 / 0,027 > 10 to 18 0 / 0,011> 18 to 30 0 / 0,033 > 18 to 30 0 / 0,013

P H3 4 1 2 3 4

AlTiN



K10UF-DCHP

length of cut lengthD1 D Ap1 max L3 L D3 AlTiN - MT2,0 6 2,00 17,50 70 1,90 422870-0000203,0 6 3,00 18,50 70 2,90 422870-000030

4,0 6 4,00 19,50 80 3,80 422870-0000405,0 6 5,00 39,00 80 4,80 422870-000050

6,0 6 6,00 42,00 80 5,80 422870-0000608,0 8 8,00 52,00 90 7,80 422870-000080

10,0 10 10,00 58,00 100 9,70 422870-00010012,0 12 12,00 63,00 110 11,70 422870-000120

List 422870 Vision Plus

Tech TipApproach Angles for High-Speed Cutting

Preferred working area, avoid machining where cutting speed = 0

NEW!






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+ / -D Tolerance h6

+ / - 3 0 / 0,040 3 0 / 0,006

> 3 to 6 0 / 0,048 > 3 to 6 0 / 0,008> 6 to 10 0 / 0,058 > 6 to 10 0 / 0,009

> 10 to 18 0 / 0,070 > 10 to 18 0 / 0,011> 18 to 30 0 / 0,084 > 18 to 30 0 / 0,013

P H3 4 1 2 3 4

AlTiN



K10UF-DCHP

length of cut lengthD1 D Ap1 max L BETA AlTiN - MT3,0 6 4,00 75 2.9 422873-0300753,0 6 4,00 100 1.7 422873-030100

4,0 6 5,00 75 2.7 422873-0400754,0 6 5,00 100 1.2 422873-040100

5,0 6 6,00 75 1.3 422873-0500755,0 8 6,00 100 1.8 422873-050100

6,0 8 8,00 75 2.4 422873-0600756,0 10 8,00 100 2.5 422873-060100

8,0 10 12,00 100 1.5 422873-0801008,0 12 12,00 150 1.4 422873-080150

10,0 12 15,00 100 1.8 422873-10010010,0 12 15,00 150 .8 422873-100150


NEW!Ap1 max


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and coatings made to order. For information about Custom Solutions, see page A136. For information about Reconditioning Services, see page A220.

High-Performance Solid Carbide End Mills Hard MaterialsLists 7505 7515 7525 7545 Vision Plus

L

AP1 max

D1 D


+ / - 3 -0,014 / -0,028 3 0 / 0,006


P H3 4 1 2 3 4

TiAlN



length of cut lengthD1 D Ap1 max L Z U TiAlN-LT3,0 6 4,50 50 4 754503002LT

3,0 6 4,50 57 4 750503002LT

4,0 6 6,00 50 4 754504002LT4,0 6 6,00 57 4 750504002LT

5,0 6 7,50 50 4 754505002LT5,0 6 7,50 76 4 750505002LT

6,0 6 9,00 50 4 754506002LT6,0 6 9,00 76 4 750506002LT

6,0 6 15,00 76 4 751506002LT6,0 6 21,00 76 4 752506002LT

8,0 8 12,00 63 4 754508003LT8,0 8 12,00 100 4 750508003LT

8,0 8 20,00 100 4 751508003LT8,0 8 28,00 100 4 752508003LT

10,0 10 15,00 76 4 754510004LT10,0 10 15,00 100 4 750510004LT

10,0 10 25,00 100 5 751510004LT10,0 10 35,00 100 5 752510004LT

12,0 12 18,00 76 4 754512005LT12,0 12 18,00 125 4 750512005LT

12,0 12 30,00 125 6 751512005LT12,0 12 42,00 125 6 752512005LT

16,0 16 24,00 89 4 754516006LT16,0 16 24,00 125 4 750516006LT

16,0 16 40,00 125 6 751516006LT16,0 16 56,00 125 6 752516006LT

20,0 20 30,00 104 4 754520007LT20,0 20 30,00 150 4 750520007LT

20,0 20 50,00 150 6 751520007LT20,0 20 70,00 150 6 752520007LT

25,0 25 38,00 121 5 754525008LT25,0 25 38,00 150 5 750525008LT

25,0 25 63,00 150 6 751525008LT25,0 25 88,00 150 6 752525008LT

Ap1 max






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+ / - 3 -0,014 / -0,028 3 0 / 0,006


P H3 4 1 2 3 4

TiAlN



length of cut lengthD1 D Ap1 max L R Z U TiAlN-LT3,0 6 4,50 50 0,25 4 759503002LT3,0 6 4,50 50 0,50 4 759503012LT

4,0 6 6,00 50 0,25 4 759504002LT4,0 6 6,00 50 0,50 4 759504012LT

5,0 6 7,50 50 0,25 4 759505002LT5,0 6 7,50 50 0,50 4 759505012LT

6,0 6 9,00 50 0,25 4 759506002LT6,0 6 9,00 50 0,50 4 759506012LT

6,0 6 9,00 50 0,75 4 759506022LT6,0 6 9,00 50 1,00 4 759506032LT

6,0 6 9,00 76 0,25 4 758506002LT6,0 6 9,00 76 0,50 4 758506012LT

8,0 8 12,00 63 0,50 4 759508003LT8,0 8 12,00 63 0,75 4 759508023LT

8,0 8 12,00 63 1,00 4 759508013LT8,0 8 12,00 63 1,50 4 759508033LT

8,0 8 12,00 100 0,50 4 758508003LT8,0 8 12,00 100 1,00 4 758508013LT

10,0 10 15,00 76 0,50 4 759510004LT10,0 10 15,00 76 1,00 4 759510014LT

10,0 10 15,00 76 1,50 4 759510024LT

(continued)


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10,0 10 15,00 76 2,00 4 759510034LT

10,0 10 15,00 100 0,50 4 758510004LT

10,0 10 15,00 100 1,00 4 758510014LT

12,0 12 18,00 76 0,50 4 759512005LT

12,0 12 18,00 76 1,00 4 759512025LT

12,0 12 18,00 76 1,50 4 759512015LT

12,0 12 18,00 76 2,00 4 759512035LT

12,0 12 18,00 125 0,50 4 758512005LT

12,0 12 18,00 125 1,50 4 758512015LT

16,0 16 24,00 89 0,50 4 759516006LT

16,0 16 24,00 89 1,50 4 759516016LT

16,0 16 24,00 89 2,00 4 759516036LT

16,0 16 24,00 125 0,50 4 758516006LT

16,0 16 24,00 125 1,50 4 758516016LT

20,0 20 30,00 104 0,50 4 759520007LT

20,0 20 30,00 104 1,00 4 759520027LT

20,0 20 30,00 104 2,00 4 759520017LT

20,0 20 30,00 150 0,50 4 758520007LT

20,0 20 30,00 150 2,00 4 758520017LT

25,0 25 38,00 121 0,50 5 759525008LT

25,0 25 38,00 121 3,00 5 759525018LT

25,0 25 38,00 150 0,50 5 758525008LT

25,0 25 38,00 150 3,00 5 758525018LT

D1 D Ap1 max L R Z U TiAlN-LTlength of cut length

P H3 4 1 2 3 4

TiAlN



(continued)


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+ / - 3 -0,014 / -0,028 3 0 / 0,006

> 3 to 6 -0,020 / -0,038 > 3 to 6 0 / 0,008> 6 to 10 -0,025 / -0,047 > 6 to 10 0 / 0,009

> 10 to 18 -0,032 / -0,059 > 10 to 18 0 / 0,011> 18 to 30 -0,040 / -0,073 > 18 to 30 0 / 0,013

P H3 4 1 2 3 4

TiAlN







length of cut lengthD1 D Ap1 max L3 L R D3 Z U TiAlN - LT3,0 6 4,50 9,00 57 0,25 2,70 4 75N503022LT3,0 6 4,50 9,00 57 0,50 2,70 4 75N503042LT

4,0 6 6,00 12,00 57 0,25 3,70 4 75N504022LT4,0 6 6,00 12,00 57 0,50 3,70 4 75N504042LT

5,0 6 7,50 15,00 76 0,25 4,60 4 75N505022LT5,0 6 7,50 15,00 76 0,50 4,60 4 75N505042LT

6,0 6 9,00 18,00 76 0,25 5,40 4 75N506022LT6,0 6 9,00 18,00 76 0,50 5,40 4 75N506042LT

6,0 6 9,00 18,00 76 0,75 5,40 4 75N506062LT6,0 6 9,00 18,00 76 1,00 5,40 4 75N506082LT

6,0 6 9,00 18,00 76 5,40 4 75N506002LT8,0 8 12,00 24,00 100 0,50 7,40 4 75N508023LT

8,0 8 12,00 24,00 100 1,00 7,40 4 75N508033LT8,0 8 12,00 24,00 100 1,50 7,40 4 75N508043LT

8,0 8 12,00 24,00 100 2,00 7,40 4 75N508053LT8,0 8 12,00 24,00 100 7,40 4 75N508003LT

10,0 10 15,00 30,00 100 0,50 9,20 4 75N510024LT

(continued)


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10,0 10 15,00 30,00 100 1,00 9,20 4 75N510034LT

10,0 10 15,00 30,00 100 1,50 9,20 4 75N510044LT

10,0 10 15,00 30,00 100 2,00 9,20 4 75N510054LT

10,0 10 15,00 30,00 100 9,40 4 75N510004LT

12,0 12 18,00 36,00 125 0,50 11,00 4 75N512025LT

12,0 12 18,00 36,00 125 1,00 11,00 4 75N512035LT

12,0 12 18,00 36,00 125 1,50 11,00 4 75N512045LT

12,0 12 18,00 36,00 125 2,00 11,00 4 75N512055LT

12,0 12 18,00 36,00 125 11,40 4 75N512005LT

16,0 16 24,00 48,00 125 0,50 15,00 4 75N516026LT

16,0 16 24,00 48,00 125 1,50 15,00 4 75N516046LT

16,0 16 24,00 48,00 125 15,40 4 75N516006LT

20,0 20 30,00 60,00 150 0,50 19,00 4 75N520027LT

20,0 20 30,00 60,00 150 2,00 19,00 4 75N520047LT

20,0 20 30,00 60,00 150 19,40 4 75N520007LT

25,0 25 38,00 75,00 150 0,50 24,00 5 75N525028LT

25,0 25 38,00 75,00 150 3,00 24,00 5 75N525048LT

25,0 25 38,00 75,00 150 24,40 5 75N525008LT

D1 D Ap1 max L3 L R D3 Z U TiAlN - LTlength of cut length

P H3 4 1 2 3 4

TiAlN



(continued)

Wear of clearance (flank) and cratering.The normal criteria for tool life is clearance or flank wear. Flank and crater wear are both caused by abrasion. Excessive flankwear causes poor surface finish and raises cutting forces, ultimately leading to tool failure. The rate of wear depends on thecarbide grade, cutting parameters, feed rate per tooth, and the total machining contact time of the tool.

Tech TipWear Indicators for Milling Operations


Center cutting. Standard items listed. Additional styles and coatings

made to order. For information about Custom Solutions, see page A136. For information about Reconditioning Services, see page A220.

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+ / - 3 -0,014 / -0,028 3 0 / 0,006

> 3 to 6 -0,020 / -0,038 > 3 to 6 0 / 0,008> 6 to 10 -0,025 / -0,047 > 6 to 10 0 / 0,009

> 10 to 18 -0,032 / -0,059 > 10 to 18 0 / 0,011> 18 to 30 -0,040 / -0,073 > 18 to 30 0 / 0,013

P H3 4 1 2 3 4

TiAlN



length of cut lengthD1 D Ap1 max L3 L R D3 TiAlN - RT6,0 6 6,00 18,00 76 0,50 5,50 75N806002RT8,0 8 8,00 24,00 100 0,50 7,40 75N808003RT

10,0 10 10,00 30,00 100 1,00 9,20 75N810004RT12,0 12 12,00 36,00 125 1,00 11,00 75N812005RT



A51WWW.WIDIA.COM

Best-in-Class Performance in Machining Hard Materials

COMPETITOR WIDIA-Hanitatool: 4-flute H/P for die and mold 70N612005MT

material: medium-hardened steel medium-hardened steel

surface speed: 120m/min 160m/min

feed per tooth: 0,34mm 0,6mmdepth of cut: 0,8mm 0,6mm

table feed: 4,331mm/min 15,287mm/min

metal 22,8 cm3 60,5 cm3removal rate:

Operation: Pocket Milling

Customer: Die and Mold Manufacturer

Material: AISI 4340 hardened steel (52 HRC)

Workpiece: Mold

Results: 3x better metal removal rate than competitive tool!

Machined at more than 3x faster feed!

Increased MetalRemoval Rate by 191%

me

tal re

mo

val ra

te

(cm

3/m

in)

Competitor WIDIA-Hanita

Featured Application: Milling a Mold

Reduce the number of tools needed.

Offer excellent chip evacuation.

Promote maximum productivity.

Increase removal rates.

Enable higher speeds.

Ensure accuracy.

Reduce manufacturing costs.

Provide long tool life.

Using WIDIA-Hanita Solid End Mills will:


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+ / -D Tolerance h6

+ / - 3 0 / 0,014 3 0 / 0,006

> 3 to 6 0 / 0,018 > 3 to 6 0 / 0,008> 6 to 10 0 / 0,022 > 6 to 10 0 / 0,009

> 10 to 18 0 / 0,027 > 10 to 18 0 / 0,011> 18 to 30 0 / 0,033 > 18 to 30 0 / 0,013

P H3 4 1 2 3 4

AlTiN



K10UF-DCHP

length of cut lengthD1 D Ap1 max L3 L R D3 AlTiN - MT4,0 6 4,00 10,00 45 0,50 3,80 422876-0040054,0 6 4,00 10,00 45 1,00 3,80 422876-004010

5,0 6 5,00 12,00 50 0,50 4,80 422876-0050055,0 6 5,00 12,00 50 1,00 4,80 422876-005010

6,0 6 6,00 12,00 50 0,50 5,80 422876-0060056,0 6 6,00 12,00 50 1,00 5,80 422876-006010

6,0 6 6,00 42,00 80 0,30 5,80 422878-0060036,0 6 6,00 42,00 80 0,50 5,80 422878-006005

6,0 6 6,00 42,00 80 1,00 5,80 422878-0060108,0 8 8,00 20,00 60 0,50 7,80 422876-008005


and coatings made

widia-hanita / widia-rubig catalog

Documents