westerbeke manual/38677 5.0 bcd, 4...33 037114 dowel tubular 6 x 13 1 34-1 037018 bearing set main...

PARTS LIST

WESTERBEKE

S.O BCD/S.O BCDAlS.O BCDB - 60 Hz 4.0 BCD/4.0 BCDAl4.0 BCDB - 50 Hz

Marine Diesel Generators

Publication # 038677

Edition Two

July 1999

WESTERBEKE CORPORATION . MYLES STANDISH INDUSTRIAL PARK

150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319

IMPORTANT

PRODUCT SOFTWARE DISCLAIMER

Product SOftware of all kinds such as brochures, drawings, technical data, operator's and workshop manuals, parts lists and parts price lists, and other Infonnation, instructions and specifications provided from sources other than Westerbeke, is not within Westerbeke's control and, accordingly, is provided to Westerbeke customers only as a courtesy and service. Westerbeke cannot be responsible for the content of such software, makes no warranties or representations with respect thereto, including the accuracy, timeliness or completeness thereof, and will in no event be liable for any type of damages or injury incurred in connection with, or arising out of, the furnishing or use of such software.

For example, components and subassemblies incorporated in Westerbeke's products and supplied by others (such as engine blocks, fuel systems and components, transmissions, electrical components, pumps and other products) are generally supported by their manufacturers with their own software, and Westerbeke must depend on such software for the design of Westerbeke's own product software. Such software may be outdated and no longer accurate. Routine changes made by Westerbeke's suppliers, of which Westerbeke rarely has notice in advance, are frequenlly not reflected in the supplier's software until after such changes take place.

WestertJeke customers should atso keep in mind the time span between printings of Westerbeke product software, and the unavoidable existence of earlier, non-current Westerbeke software editions in the field. Additionally, most Westerbeke products include customer-requested special features that frequenlly do not include complete documentation.

In summation, product software provided with Westerbeke products, whether from Westerbeke or other suppliers, must not and cannot be relied upon exclusively as the definitive authority on the respective product. It not only makes good sense but is imperative that appropriate representatives of Westerbeke or the supplier in question be consulted to detennine the accuracy and currency of the product software being consuHed by the customer.

)

)

PAGE 100 104 106 108 112 116 118 120 124 126 130 132 134 138 140 142 144

60 Hertz Generator 50 Hertz Generator

5.0 BCD

5.0 BOCA

5.0 BCDB

4.0 BCD

4.0 BCDA

4.0 BCDB

TABLE OF CONTENTS

DESCRIPTION CYLINDER BLOCK CYLINDER HEAD - VALVES - ROCKER SHAFT - SILENCER CRANKSHAFT - PISTONS CAMSHAFT - TIMING SYSTEM COOLING SYSTEM - EXHAUST MANIFOLD SEA WATER PUMP GOVERNOR SYSTEM . FUEL SYSTEM ELECTRICAL SYSTEM BACK END - GENERATOR - MOUNTING SYSTEM GENERATOR AC OUTPUT AC OUTPUT CIRCUIT BREAKER CONTROL PANEL SEA RAY CONTROL PANEL BELT -IDLER PULLEY - BELT GUARD SOUND GUARD MISCELLANEOUS

WESTERBEK . E5.0 BCD ' GENERATOR - CYLINDER BLOCK

20 15

38

39

45 40

44

/ ... (

100

WESTERBEKE 5.0 BCD GENERATOR - CYLINDER BLOCK

REF PN NAME REMARKS QUAN

') 1-1 0:38499 BLOCK ASSEMBLY INCLUDING HEAD 5.0 BCD NLA 1 1-2 0:38499 BLOCK ASSEMBLY INCLUDING HEAD 5.0 BCDA NLA 1 1-:3 042400 BLOCK ASSEMBLY INCLUDING HEAD 5.0 BCDB 1 2 024:37:3 PLUG EXPANSION-CUP 25 MM 2 :3 0:33212 DOWEL TUBULAR 6 X 9 2 4 030708 DOWEL TUBULAR 10 X 9 :3 5 036963 GASKET OIL SEAL FLANGE 1 6 036917 SEAL OIL 1 7 036945 FLANGE OIL SEAL 1 8 018804 CAPSCREW M 6 X 20 DIN 933 6 9 036940 PLUG EXPANSION 35 MM DIN 470 1

10 030712 PLUG 1/4 BSPT DIN 906 1 11 033657 PLUG EXPANSION-CUP 40 MM 3 12 030272 DOWEL 1 13 016789 CAPSCREW M 8 X 16 DIN 933 2 15 038679 COVER 1 17 036987 GASKET COVER TO BLOCK 1 18 030712 PLUG 1/4 BSPT DIN 906 1 19 037073 TUBE DIPSTICK 1 20 037072 DIPSTICK 1 21 036943 DOWEL 2 22 030239 PLUG 1/16 :3 23 030214 NIPPLE OIL FILTER 1 24 036918 FILTER LUBE OIL 1 25-1 031810 CAPSCREW M 6 X 14 DIN 933 4

) 25-2 031783 LOCKWASHER M 6 DIN 127 4 26 037045 COVER TIE ROD 1 27 036981 GASKET TIE ROD COVER 1 28-1 031810 CAPSCREW M 6 X 14 DIN 933 7 28-2 031783 LOCKWASHER M 6 DIN 127 7 29 036997 PLATE FRONT 1 30 037004 GASKET FRONT PLATE 1 31 030707 DOWEL TUBULAR 8 X 13 2 32 037005 SHAFT IDLER 1 33 037114 DOWEL TUBULAR 6 X 13 1 34-1 037018 BEARING SET MAIN STD 1 34-2 037062 BEARING SET MAIN 0.25 MM 1 34-3 037063 BEARING SET MAIN 0.50 MM 1 35 036962 SEAL SIDE MAIN BEARING CAP 4

)

101

· WESTERBEKE 5.0 BCD GENERATOR - CYLINDER BLOCK

45

44

47~

46~

4/42 42

39

40

102

WESTERBEKE 5.0 BCD GENERATOR - CYLINDER BLOCK

REF PN NAME REMARKS QUAN oJ

36 037068 STRAINER OIL PICKUP INCLUDING NUT 1 37 031809 NUT M14 X 1. 5 JAM 1 38 036916 BOLT MAIN BEARING CAP 8 39 036988 GASKET LUBE OIL SUMP 1 40 037095 SUMP LUBE OIL 1 41-1 031825 CAPSCREW M 6 X 12 DIN 933 18 41-2 031783 LOCKWASHER M 6 DIN 127 18 42 036493 WASHER SUMP DRAIN BANJO 2 43 037393 SEAL LEAD WIRE 1 44 036819 BOLT BANJO. SUMP DRAIN 1 45 030846 HOSE SUMP DRAIN 1 46 024922 BRACKET SUMP DRAIN HOSE 1 47 024905 CAP SUMP DRAIN HOSE 1

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103

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WESTERBEKE 5.0 BCD GENERATOR - CYLINDER HEAD - VALVES - ROCKER SHAFT

REF

1 2-1 2-2 3 4 5-1 5-2 6 7 8 9

10 11 12 13 14 15 16-1 16-2 17 18 19 20 21 22-1 22-2 22-3 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

PN

037056 038448 043550 036958 036959 038454 043559 030711 033657 024369 033134 036954 036919 037007 037087 031784 036936 033126 041487 033123 030219 037046 037191 034620 017012 031783 031784 037008 036980 018804 034642 037026 030242 036986 033149 030241 036979 037029 037027 033124 031801 037053 031786 031787 033152 033151 036967 031225 036960 041250

NAME

TAPPET GASKET GASKET VALVE VALVE HEAD HEAD PLUG PLUG PLUG GUIDE BOLT BOLT GASKET COVER WASHER NUT CAP CAP O-RING NIPPLE HOSE SILENCER SCREEN CAPSCREW LOCKWASHER WASHER MANIFOLD GASKET CAPSCREW CAPSCREW PUSHROD SEAL SPRING SEAT COLLET CAP SCREW ROCKER RING NUT BOLT LOCKWASHER WASHER BRACKET SPRING SHAFT CAPSCREW PIN EYE

REMARKS

CYLINDER HEAD 5.0 BCD.5.0 BCDA CYLINDER HEAD 5.0 BCDB INTAKE EXHAUST CYLINDER INCL GUIDES 5.0 BCD.5.0 BCDA CYLINDER INCL GUIDES 5.0 BCDB . 1/8 BSPT DIN 906 EXPANSION-CUP 40 MM EXPANSION-CUP 20 MM VALVE CYLINDER HEAD Ml0 X 83 CYLINDER HEAD M 8 X 70 ROCKER COVER ROCKER M 6 DIN 125 CAP M 6 OIL FILLER INCLUDING O-RING - SCREW IN OIL FILLER - PUSH IN OIL FILLER CAP 33126 BREATHER HOSE BREATHER AIR INTAKE AIR INTAKE SILENCER M 6 X 16 DIN 933 M 6 DIN 127 M 6 DIN 125 INTAKE INTAKE MANIFOLD TO HEAD M 6 X 20 DIN 933 M 6 X 45 DIN 931

VALVE STEM VALVE VALVE SPRING VALVE SPRING VALVE STEM ROCKER AD.JUSTING

RETAINING M 6 .JAM ROCKER BRACKET M 8 DIN 127 M 8 DIN 125 ROCKER ROCKER SHAFT ROCKER M 8 X 60 DIN 931 GROOVED FRONT LIFTING

105

QUAN

6 1 1 "3 "3 1 1 1 1 "3 6 8 "3 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 2 2 6 6 6 6 12 6 6 6 2 6 2 "3 "3 3 2 1 1 1 1

WESTERBEKE 5.0 BCD GENERATOR - CRANKSHAFT - PISTONS.

106

WESTERBEKE 5.0 BCD GENERATOR - CRANKSHAFT - PISTONS


1-1 038449 RING SET PISTON STD 5.0 BCD,5.0 BCDA 3 1-2 038451 RING SET PISTON 0.25 MM 5.0 BCD,5.0 BCDA 3 1-3 038452 RING SET PISTON 0.50 MM 5.0 BCD,S.O BCDA 3 1-4 043551 RING SET PISTON STD 5.0 BCDB 3 1-5 043553 RING SET PISTON 0.25 MM 5.0 BCDB 3 1-6 043554 RING SET PISTON 0.50 MM 5.0 BCDB 3 2-1 038456 PISTON INCLUDING PIN STD 5.0 BCD,S.O BCDA 3 2-2 040892 PISTON INCLUDING PIN 0.25 MM 5.0 BCD,5.0 BCDA 3 2-3 040893 PISTON INCLUDING PIN 0.50 MM 5.0 BCD,5.0 BCDA 3 2-4 043556 PISTON INCLUDING PIN STD 5.0 BCDB 3 2-5 043557 PISTON INCLUDING PIN 0.25 MM 5.0 BCDB 3 2-6 043558 PISTON INCLUDING PIN 0.50 MM 5.0 BCDB 3 3-1 038447 ROD CONNECTING INCL 4 & 6 5.0 BCD,5.0 BCDA 3 3-2 043976 ROD CONNECTING INCL 4 & 6 5.0 BCDB 3 4 036914 BOLT CONNECTING ROD 6 5-1 037069 BEARING SET CONNECTING ROD STD 3 5-2 037066 BEARING SET CONNECTING ROD 0.25 MM 3 5-3 037067 BEARING SET CONNECTING ROD 0.50 MM 3 6 030231 NUT CONNECTING ROD BOLT 6 7 030274 KEY WOODRUFF 2 8 040926 CRANKSHAFT 1 9 036994 GEAR CRANKSHAFT 1

10 036993 PULLEY CRANKSHAFT 1 11 037167 WASHER M16 1 12 037168 LOCKWASHER M16 1 13 033538 NUT M16 .JAM 1

107

WESTERBEKE 5.0 BCD GENERATOR - CAMSHAFT - TIMING SVSTEM_.

lOB

REF

1 2 3 4 5 6 7-1 7-2 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25-1 25-2 26 27 28 29 30 31 32 33 34 35 36

WESTERBEKE 5.0 BCD GENERATOR - CAMSHAFT - TIMING SYSTEM

PN

036949 037075 030273 036948 036950 036970 031825 031783 037006 036996 036948 030280 036978 037025 036995 036948 030274 037017 018242 031786 031787 031281 015828 033636 030326 013630 031786 036946 036982 037019 037086 033126 033123 036968 013340 037323 037508 034397

NAME

BEARING CAMSHAFT KEY BEARING BEARING WASHER CAPSCREW LOCKWASHER GEAR GEAR BEARING RING SPACER GEAR GEAR BEARING KEY CAMSHAFT NUT LOCKWASHER WASHER STUD STUD PUMP GASKET CAPSCREW LOCKWASHER HOUSING GASKET GASKET CASE CAP O-RING CAP ELBOW SWITCH ADAPTER CAPSCREW

REMARKS

BALL INJECTION PUMP

BALL BALL CAMSHAFT RETAINING M 6 X 12 DIN 933 M 6 DIN 127 INJECTION PUMP CAMSHAFT SEA WATER PUMP DRIVE BALL RETAINING

IDLER CAMSHAFT BALL WOODRUFF

M 8 DIN 934 M 8 DIN 127 M 8 DIN 1E!5 M 8 X 40 DIN 939 M 8 X 22 DIN 939 SEA WATER SEA WATER PUMP MOUNTING M 8 X 25 DIN 933 M 8 DIN 127 BEARING HOUSING GEAR CASE GEAR OIL FILLER INCLUDING O-RING OIL FILLER CAP SEALING 1/8 NPT STREET OIL PRESSURE 1/8 BSPT TO 1/8 NPT M 6 X 65 DIN 931

109

QUAN

1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 4 4 4 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

WESTERBEKE 5.0 BCD GENERATOR - CAMSHAFT - TIMING SYSTEM ..

3

110 .

WESTERBEKE 5.0 BCD GENERATOR - CAMSHAFT - TIMING SYSTEM


37 030244 PLUNGER OIL RELIEF VALVE 1 38 037030 SPRING OIL RELIEF VALVE 1 39 030225 GASKET OIL RELIEF VALVE PLUG 1 40 030461 PLUG OIL RELIEF VALVE 1 41 024132 SENDER OIL PRESSURE 1 42 036915 SEAL OIL 1 43 030146 CAPSCREW M 6 X 55 DIN 931 4 44 031824 CAPSCREW M 6 X 35 DIN 933 3 45 030712 PLUG 1/4 BSPT DIN 906 1 46-1 031810 CAPSCREW M 6 X 14 DIN 933 4 46-2 031783 LOCKWASHER M 6 DIN 127 4 47 036938 O-RING 2 48 037050 . GEAR OIL PUMP INNER 1 49 037051 GEAR OIL PUMP OUTER 1 50 037070 HOUSING OIL PUMP 1 51-1 013590 CAPSCREW M 6 X 30 DIN 933 3 51-2 031783 LOCKWASHER M 6 DIN 127 3 52 024844 ADAPTER 1/8 BSPT TO 1/8 NPT 1

111

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55

54

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68

69

71

70

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45

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III ~ III m ;l': m U1

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n g r ... z II)

m -< m rrI :I

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 a4 a5 26 27 28 29 30 31 32 33 34 35 36 37-1 37-2 38 39 40 41 42 43 44 45 46 47

WESTERBEKE 5.0 BCD GENERATOR - COOLING SYSTEM

PN

036616 036425 036541 038114 035411 031935 037312 018242 031786 031787 036955 015830 024907 024306 011405 038079 011405 037383 031784 031783 018804 039550 036228 036956 037043 037162 024602 035109 037016 037057 018804 033351 036957 037015 018804 030146 031825 031783 034642 030386 031824 034497 036622 022851 019321 022850 022852 038147

NAME

ELBOW GASKET CLAMP ELBOW NAMEPLATE SCREW MANIFOLD NUT LOCKWASHER WASHER GASKET STUD ELBOW CAP CLAMP HOSE CLAMP HOSE WASHER LOCKWASHER CAPSCREW SWITCH HOUSING GASKET THERMOSTAT GASKET ADAPTER SENDER GASKET HOUSING CAPSCREW CAPSCREW GASKET PUMP CAPSCREW CAPSCREW CAPSCREW LOCKWASHER CAPSCREW PULLEY CAPSCREW SPACER NIPPLE GASKET O-RING COVER CAPSCREW EXCHANGER

REMARKS

1/2 NPT TO 1 HOSE EXHAUST ELBOW TO MANIFOLD EXHAUST ELBOW TO MANIFOLD WATERIN~ECTEO EXHAUST 45 DEGREE

8-32 X 1/4 SS OVAL HEAD EXHAUST M 8 DIN 934 M 8 DIN 127 M 8 DIN 125 MANIFOLD TO HEAD M 8 X 25 DIN 939 COOLANT RECOVERY TANK CONNECTION

. PRESSURE HOSE 16 MANIFOLD TO EXCHANGER HOSE 16 THERMOSTAT TO MANIFOLD M 6 DIN 125 M 6 DIN 127 M 6 X 20 DIN 933 WATER TEMPERATURE THERMOSTAT THERMOSTAT

ADAPTER TO HOUSING M16 X 1.5 TO 1/8 NPT WATER TEMPERATURE LOWER THERMOSTAT HOUSING LOWER THERMOSTAT M 6 X 20 DIN 933 M 6 X 60 DIN 931 FRESH WATER PUMP FRESH WATER M 6 X 20 DIN 933 M 6 X 55 DIN 931 M 6 X 12 DIN 933 M 6 DIN 127 M 6 X 45 DIN 931 FRESH WATER PUMP M 6 X 35 DIN 933 EXCHANGER TO BLOCK 3/4 NPT TO 1 HOSE EXCHANGER END COVER

EXCHANGER END 3/8NC X 3/4 BRASS HEAT

113

QUAN

1 1 1 1 1 2 1 6 6 6 1 6 1 1 2 1 2 1 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 4 4 1 1 1 2 1 2 2 2 2 1

15

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WESTERBEKE 5.0 BCD GENERATOR - COOLING SYSTEM


48 031753 WASHER FLAT 1/4 2 49 031752 LOCK WASHER 1/4 2 50 031506 CAPSCREW 1/4NC X 1-1/4 2 51 031789 WASHER M10 DIN 125 2 52 019262 LOCKWASHER M10 DIN 127 2 53 041130 CAPSCREW MI0 X 1. 25 X 45 -JIS 2 54 019369 PLUG 1/8 NPT BRASS 2 55 011885 ZINC 1 56 011386 CLAMP HOSE 12 2 57 038080 HOSE SEA WATER PUMP. TO EXCHANGER 1 58 032947 NIPPLE 3/8 NPT TO 7/8 HOSE 1 59 013337 ELBOW 3/8 NPT STREET 45 1 60 033636 PUMP SEA WATER 1 61 038076 ELBOW 3/8 NPT TO 1 HOSE 1 62 024977 KIT COOLANT RECOVERY TANK 1 63 024906 CLAMP HOSE 2 64 024858 CAP COOLANT RECOVERY TANK 1 65 024704 TANK COOLANT RECOVERY 1 66 024786 STRAP COOLANT RECOVERY TANK MOUNTING 1 67 024637 TUBING INCHES REQUIRED 60 68 011405 CLAMP HOSE 16 2 69 012292 CLAMP SUPPORT HOSE 1 70 038064 HOSE EXCHANGER TO PUMP 1 71-1 031783 LOCKWASHER M 6 DIN 127 1 71-2 031784 WASHER M 6 DIN 125 1 72 031825 CAPSCREW M 6 X 12 DIN 933 1 73 036947 TUBE THERMOSTAT BYPASS 1 74 036937 O-RING 2

115

WESTERBEKE 5.0 BCD GENERATOR - SEA WATER PUMP

M ..

116

WESTERBEKE 5.0 BCD GENERATOR - SEA WATER PUMP


1-1 033636 PUMP COMPLETE 1 1-2 034457 HOUSING PUMP BODY 1 1-3 034466 KIT MAJOR REPAIR 1 2 034464 BEARING 2 3 033044 RING RETAINING 1 4 034462 SCREW PUMP HOUSING TO CAM 1 5 033037 WASHER 1 6 034458 CAM 1 7 033043 SEAL 2 8 034460 SHAFT 1 9 034440 KIT IMPELLER-SCREW-GASKET 1

10 SCREW IMPELLER-INCLUDED IN REF 9 1 11 034459 GASKET IMPELLER COVER 1 12 034461 COVER IMPELLER 1 13 034463 SCREW IMPELLER COVER 6 14 038678 SPACER SEAL 1 15 030326 GASKET SEA WATER PUMP MOUNTING 1

117

_ ..... YESTERBEKE 5.0 BCD GENERATOR - GOVERNOR SYSTEM

19 1

1

17

34 32

31 25

~ 30

29

__ .118_ . __

WESTERBEKE 5.0 BCD GENERATOR - GOVERNOR SYSTEM


) 1 031802 NUT M 8 .JAM 1 2 031786 LOCKWASHER M 8 DIN 127 1 3 043988 LEVER STOP 1 4 043986 SPRING RETURN 1 5 043982 COVER 1 6 043985 PIN GROOVED 1 7 030277 O-RING 1

.8 043987 LEVER STOP 1 9 037090 LEVER THROTTLE 1

10 036942 PIN GROOVED 2 11 031825 CAPSCREW· M 6 X 12 DIN 933 4 12 037024 GASKET GOVERNOR COVER 1 13 030277 O-RING 1 14 036989 LEVER GOVERNOR SPRING 1 15 031786 LOCKWASHER M 8 DIN 127 1 16 031802 NUT M 8 .JAM 1 17 038680 SCREW LOW SPEED SET 1 18 015812 NUT M 6 DIN 934 1 19 043983 COVER HIGH SPEED SET SCREW ANTI-TAMPER 1 20 043978 SCREW HIGH SPEED SET INCL NUT 1 21 NUT SEE REF 20 1 22 043984 C-RING 1 23 043977 SCREW ASSY RACK SET 1 24-1 038458 SPRING GOVERNOR 5.0 BCD,5.0 BCDA 1 24-2 037109 SPRING GOVERNOR 5.0 BCDB 1

) 25 037079 LEVER TENSION 1 26 037092 SPRING START 1 27 037080 SHAFT GOVERNOR 1 28 037078 LEVER GOVERNOR 1 29-1 020628 CAPSCREW M 6 X. 25 DIN 933 1 29-2 031783 LOCKWASHER M 6 DIN 127 1 30 033200 STOPPER GOVERNOR 1 31-1 038455 WEIGHT ASSEMBLY-GOVERNOR 5.0 BCD,5.0 BCDA 1 31-2 043979 WEIGHT ASSEMBLY-GOVERNOR 5.0 BCDB 1 32-1 015816 CAPSCREW M 6 X 10 DIN 933 2 32-2 031783 LOCKWASHER M 6 DIN 127 2 33-1 038457 SHAFT GOVERNOR SLIDING ·5.0 BCD, 5.0 BCDA 1 33-2 036941 SHAFT GOVERNOR SLIDING 5.0 BCDB 1 34 037022 CLIP TIE ROD 1 35 037021 ROD TIE 1 36 036939 RING RETAINING 1 37 043989 SPRING TIE ROD 1 38 043980 C-RING 1 39 043981 COVER TORGUE SET ANTI-TAMPER 1

)

119

WESTERBEKE 5.0 BCD GENERATOR - FUEL SYSTEM

120



1-1 038459 PUMP FUEL INJECTION 5.0 BCD,5.0 BCDA 1 1-2 043555 PUMP FUEL INJECTION 5.0 BCDB 1 2 018804 CAPSCREW M 6 X 20 DIN 933 4 3 031783 LOCKWASHER M 6 DIN 127 4 4-1 036964 SHIM ADJUSTING 0.2 MM AR 4-2 036965 SHIM ADJUSTING 0.3 MM AR 4-3 037009 SHIM ADJUSTING 0.4 MM AR 4-4 036966 SHIM ADJUSTING 0.5 MM AR 4-5 037010 SHIM ADJUSTING 0.6 MM AR 4-6 037011 SHIM ADJUSTING 0.7 MM AR 4-7 037012 SHIM ADJUSTING 0.8 MM AR 4-8 037013 SHIM ADJUSTING O. 9 MM AR 4-9 037014 SHIM ADJUSTING 1.0 MM AR 5 038401 LINE LIFT PUMP TO INJECTION PUMP 1 6 037105 WASHER BANJO 2 7 038399 BOLT BANJO 1 8 030289 WASHER BAN.JO M 8 2 9 016988 BOLT BAN.JO M 8 1

10 034857 HOSE FUEL RETURN 1 11 038429 LINE IN.JECTION RETURN TO PUMP 1 12-1 024600 UNION COMPRESSION INCLUDING NUTS AND FERRULES 1 12-2 013344 NUT COMPRESSION 2 12-3 013343 FERRULE COMPRESSION 2 13 036951 LINE IN.JECTOR 1 1 14 036952 LINE INJECTOR 2 1

) 15 036953 LINE IN.JECTOR 3 1 16 036921 NUT IN.JECTOR 3 17 037099 LINE IN.JECTOR RETURN 1 18 036922 GASKET IN.JECTOR RETURN 3 19 037091 INJECTOR INCLUDING REF 20 THRU 27 3 20 037112 HOLDER IN.JECTOR 1 21- 1 036925 SHIM IN.JECTOR 1. 25 AR 21- 2 036926 SHIM I N.JEC TOR 1. 30 AR 21- 3 036927 SHIM IN.JECTOR 1. 35 AR 21- 4 036928 SHIM IN.JECTOR 1.40 AR 21- 5 036929 SHIM INJECTOR 1.45 AR 21- 6 036930 SHIM INJECTOR 1. 50 AR 21- 7 036931 SHIM INJECTOR 1. 55 AR 21- 8 036932 SHIM INJECTOR 1. 60 AR 21- 9 036933 SHIM IN.JECTOR 1. 65 AR 21-10 036934 SHIM INJECTOR 1. 70 AR 22 037106 SPRING INJECTOR 1 23 037107 PIN INJECTOR SPRING 1 24 037108 SPACER INJECTOR 1 25 036935 NOZZLE INJECTOR 1 26 037113 GASKET IN.JECTOR NOZZLE 5.0 BCD TO SIN 12009 1 27 037109 NUT IN.JECTOR NOZZLE 1 28 036923 GASKET INJECTOR 3

121

· WESTERBEKE 5.0 BCD GENERATOR - FUEL SYSTEM

60

52

41~_~1I

47

122

REF

) 29 '30 31 '32 '33 '34 '35 '36 37-1 37-2 '38 '39 40 41 42 4'3-1 4'3-2 4'3-'3 44 45 46 47 48 49 50

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)

5'3 54 55 56 57 58 59 60 61 62 63 64

PN

0'38084 0'31787 0'31786 017196 01'3741 024984 024972 0'30291 0'30210 030211 0'30200 0'30199 0'30212 0'38085 0'38118 019449 016676 011597 0'39275 0'3175'3 0'31752 0'31501 0'30025 013340 034589 019262 030213 030289 031560 031758 031759 038122 037187 024906 037110 037104 037111 036868 03716'3


NAME

BRACKET WASHER LOCKWASHER CAPSCREW CLAMP BOLT WASHER WASHER FILTER BODY ELEMENT CUP RETAINER BRACKET LINE CONNECTOR NUT FERRULE PUMP WASHER LOCKWASHER CAPSCREW HOSE ELBOW CAPSCREW LOCKWASHER SCREW WASHER CAPSCREW LOCKWASHER WASHER LINE LINE CLAMP BOLT WASHER BOLT HOSE CLAMP

REMARKS

FUEL FILTER M 8 DIN 125 M 8 DIN 127 M 8 X 20 DIN 9'3'3 SUPPORT HOSE BAN')O ALUMINUM BAN')O FUEL ASSEMBLY INCL REF 37 THRU 40 FUEL FILTER FUEL FILTER INCLUDING O-RINGS FUEL FILTER FUEL FILTER CUP LIFT PUMP LIFT PUMP TO FILTER 1/8 NPT TO 1/4 COMPRESSION COMPRESSION COMPRESSION FUEL LIFT 12 VDC FLAT 1/4 1/4 1/4NC X 1/2 FUEL SUPPLY 1/8 NPT STREET Ml0 X '30 DIN 9'3'3 Ml0 OIN 127 BLEED

5/16NC X 2-114 5/16 FLAT 5/16 PRIOR TO OCT 1989 REPL WITH REF 5-12 FUEL RETURN TO OCT 1989 HOSE BLEEO BAN.JO BAN.JO IN.JECTOR RETURN TO PUMP KEYSTONE

123

QUAN

1 2 2 2 1 2 2 4 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 2 1 1 2 2 2 1 1 1 1 1 1 1 2

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E

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m r Pl -t ~ .... o ]> r III < III -t m 3

REF

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

WESTERBEKE 5.0 BCD GENERATOR - ELECTRICAL SYSTEM

PN

034552 036218 018242 032923 035711 031844 031911 033381 038087 031786 013630 031861 043422 038086 034589 019262 024639 031866 031844 031753 031752 031501 031760 031847 036563 037100 034669 037508 013340 0373E!3 0E!4132 0E!4844 038074 039550 035109 036961 0370E!8 0381E!3 043812 011552

NAME

MOTOR SOLENOID NUT SWITCH SCREW LOCKWASHER SCREW SPACER EYE LOCKWASHER CAPSCREW SCREW BREAKER BRACKET CAPSCREW LOCKWASHER SOLENOID SCREW LOCKWASHER WASHER LOCKWASHER CAPSCREW NUT NUT BREAKER SOLENOID NUT ADAPTER ELBOW SWITCH SENDER ADAPTER CLAMP SWITCH SENDER GLOWPLUG STRAP HARNESS ADAPTER SWITCH

REMARKS

STARTER 12VDC STARTER MOTOR M 8 DIN 934 EXHAUST TEMPERATURE 6-20 X 1/4 TAPPING 8 8-32 X 1/4

LIFTING M 8 DIN 127 M 8 X 25 DIN 933 8-32 X 1/4 CIRCUIT 25 AMP CIRCUIT BREAKER. SOLENOID M10 X 30 DIN 933 M10 DIN 127 PRE-HEAT 8-32 X 7/8 8 FLAT 1/4 1/4 1/4NC X lIE! 5/16NF 10-32 CIRCUIT ASSEMBLY 10 AMP FUEL SHUT-OFF SOLENOID ADJUSTINGILOCKING 1/8 BSPT TO 1/8 NPT 1/8 NPT STREET 90 OIL PRESSURE OIL PRESSURE 1/8 BSPT TO 1/8 NPT . HARNESS WATER TEMPERATURE WATER TEMPERATURE

GLOWPLUG CONNECTING GENSET WIRING 2 OIL PRESSURE SWITCHES OIL PRESSURE - SEA RAY

125

QUAN

1 1 1 1 2 2 2 1 1 1 1 2 1 1 1 1 1 2 2 2 2 2 2 AR 1 1 1 1 2 1 1 1 2 1 1 3 1 1 1 1

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REF

1 2 3 4 5-1 5-2 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29-1 29-2 30- 1 30- 2 30- 3 30- 4 30- 5 30- 6 30- 7 30- 8 30- 9 30-10 30-11 30-12 30-13 30-14

WESTERBEKE 5.0 BCD GENERATOR - BACK END - GENERATOR

PN

034552 031789 019262 034589 038202 032996 024952 019262 036050 019262 034833 013629 019262 034589 036924 035928 035927 031786 017196

035971 031933 035974 Ot5812 031783

038236 031914 031918 035984 035975 037429 043092 037438 043095 035983 041218 043101 035973 043102 037721 041216 043098 037722 043099

NAME

MOTOR WASHER LOCKWASHER CAPSCREW FLYWHEEL GEAR CAPSCREW LOCKWASHER PLATE LOCKWASHER CAPSCREW CAPSCREW LOCKWASHER CAPSCREW BOLT PLATE DISC LOCKWASHER CAPSCREW DIODE BRIDGE SCREW GUARD NUT LOCKWASHER PANEL ISOLATOR LOCKWASHER SCREW COVER COVER GENERATOR GENERATOR GENERATOR GENERATOR HOUSING HOUSING HOUSING HOUSING HOUSING STATOR STATOR STATOR STATOR STATOR

REMARKS QUAN

STARTER 12VDC 1 M10 DIN 125 2 M10 DIN 127 2 M10 X 30 DIN 933 2 BALANCED WITH RING GEAR I RING 1 M10 X 1. 25 X 25 DIN 961 6 MIO DIN 127 6 BACK 1 M10 DIN 127 1 M10 X 60 DIN 912 I MIO X 25 DIN 933 2 MIO DIN 127 5 MIO X 30 DIN 933 3 FLYWHEEL 4 DRIVE DISC TO ARMATURE 1 DRIVE 2 M 8 DIN 127 8 M 8 X 20 DIN 933 8 SEE REF 20 2 DIODE SET 1 M 5 X 10 DIN 85A 2 AIR 1 M 6 DIN 934 4 M 6 DIN 127 4 CONTROL-REFER TO CONTROL PANEL PAGE 1 PANEL MOUNTING 4 M 5 DIN 6797A 4 M 5 X 10 DIN 84A 4 5.0 BCD 1 5.0 BCDA.5.0 BCDB 1 ASSEMBLY 5.0 BCD TO 31023 NLA 1 ASSEMBLY 5.0 BCD FROM 31024 1 ASSEMBLY 5.0 BCDA.5.0 BCDB TO 31018 NLA 1 ASSEMBLY 5.0 BCDA.5.0 BCDB FROM 31019 1 INCL STATOR 5.0 BCD TO 20245 NLA 1 INCL STATOR 5.0 BCD 20246 TO 31023 1 INCL STATOR 5.0 BCD FROM 31024 1 INCL STATOR 5.0 BCDA.5.0 BCDB TO 31018 1 INCL STATOR 5.0 BCDA.5.0 BCDB FROM 31019 1 5.0 BCD TO 20E!45 NLA 1 5.0 BCD FROM E!0246 TO 31023 1 5.0 BCD FROM 31024 1 5.0 BCDA. 5.0 BCDB TO 31018 1 5.0 BCDA.5.0 BCDB FROM 31019 1

127

~ In -I m :u 11:1 m

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11:1 n '=' ID m Z m :u ....

~ 37 \ 3~"'~~ ~~/29 l> ru

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ID m z m :u l> -I 0 :u

REF'

) 31 32 33 34 35 36 37-1 37-2 38 39 40 41 42 43 44 45 46 47-1 47-2 48 49 50 51 52 53

) 54 55· 56-1

)

56-2 57

WESTERBEKE 5.0 BCD GENERATOR - BACK END - GENERATOR

PN

034182 038088 015887 019262 019039 035972 035982 035970 035969 031789 031915 018813 031712 031777 019262 031228 031556 038112 038113 033530 024776 035273 024674 031776 031774 031758 031756 038148 038149 034593

NAME

COVER DRIPTRAY NUT LOCKWASHER DOWEL BEARING ARMATURE ARMATURE F'AN WASHER LOCKWASHER CAPSCREW CAPSCREW WASHER LOCKWASHER CAPSCREW CAPSCREW MOUNT MOUNT SHIELD ISOLATOR SPACER WASHER LOCKWASHER NUT LOCKWASHER NUT RAIL RAIL STRAP

REMARKS

PTO

M10 DIN 934 M10 DIN 127 HOUSING TO BACKPLATE BALL ASSEMBLY 5.0 BCD ASSEMBLY 5.0 BCDA, 5.0 BCDB

M10 DIN 125 M10 DIN 6797A M10 X 20 DIN 933 1/2NC X 2-3/4 FLAT 1/2 Ml0 DIN 127 M10 X 1.25 X 30 DIN 961 5/16NC X 1-1/4 FRONT RIGHT FRONT LEFT FRONT ISOLATOR

ISOLATOR TO RAIL ISOLATOR SNUBBING 1/2 1/2NC 5/16 51 16NC LEF'T-ASSEMBLY RIGHT-ASSEMBLY INCLUDING GROUND STRAP GROUND

129

QUAN

1 1 2 1 2 1 1 1 1 6 6 6 4 4 4 4 16 1 1 2 4 4 8 4 4 16 16 1 1 1

WESTERBEKE 5.0 BCD GENERATOR - AC OUTPUT

~ ..... - -

3---~

...

130

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)

)

REF

1-1 1-2 1-3 1-4 2 3 4-1 4-2 4-3 4-4 5 6-1 6-2 7-1 7-2 7-3· 7-4 8-1 8-2 9-1 9-2

10-1 10-2 11-1 11-2 12-1 12-2 13 14 15 16 17 18 19 20

PN

035981 043096 035981 043096 031930 043649 035978 041199 035978 039556 031918 035984 035975 035940 038348 038349 040138 035979 035979 018241 018241 031914 031914 031781 031781 031920 031920 031914 031931 031932 031914 035980 031930 035944 035455

WESTERBEKE 5.0 BCD GENERATOR - AC OUTPUT

NAME

CHARGER CHARGER CHARGER CHARGER SCREW RECTIFIER CAPACITOR CAPACITOR CAPACITOR CAPACITOR SCREW COVER COVER BLOCK NUT BAR WASHER CLAMP CLAMP NUT NUT LOCKWASHER LOCKWASHER WASHER WASHER SCREW SCREW LOCKWASHER SCREW CAPSCREW LOCKWASHER TERMINAL SCREW GROMMET LABEL

REMARKS QUAN

BATTERY 5.0 BCD TO 31023 1 BATTERY 5.0 BCD FROM 31024 1 BATTERY 5.0 BCDA, 5.0 BCDB TO 31018 1 BATTERY 5.0 BCDA, 5.0 BCDB FROM 31019 1 M 5 X 10 DIN 963A 2 BRIDGE 1 5.0 BCD (31.5 MFD) 1 5.0 BCD (35 MFD) SIN 20246C-20308C ONLY 1 5.0 BCDA, 5.0 BCDB (31.5 MFD) TO 15506 2 5.0 BCDA, 5.0 BCDB (18 MFD) FROM 15507 2 M 5 X 10 DIN 84A 4 5.0 BCD 1 5.0 BCDA, 5.0 BCDB 1 TERMINAL AC OUTPUT M 5 STUDS 1 M 5 BRASS AR BUSS AR M 5 BRASS AR CAPACITOR 5.0 BCD 1 CAPACITOR 5.0 BCDA, 5.0 BCDB 2 M5DIN9345.0BCD· 1 M 5 DIN 934 5.0 BCDA,5.0 BDCB 2 M 5 DIN 6797A 5.0 BCD 2 M 5 DIN 6797A 5.0 BCDA, 5.0 BCDB 4 M 5 DIN 125 5.0 BCD 1 M 5 DIN 127 5.0 BCDA, 5.0 BCDB 2 M 5 X 20 DIN 84A 5.0 BCD 1 M 5 X 20 DIN 84A 5.0 BCDA, 5.0 BCDB 2 M 5 DIN 6797A 1 M 5 X 16 DIN 84A 1 M 5 X 10 DIN 933 BRASS 1 M 5 DIN 6797A 1 CHARGER OUTPUT-ISOLATED 1 M 5 X 10 DIN 963A 1 WIRESTHRU HOUSING 1 AC OUTPUT CONNECTIONS 1

131

WESTERBEKE 5.0 BCD GENERATOR - AC OUTPUT CIRCUIT BREAKER

17

11

132

WE5TERBEKE 5.0 BCD GENERATOR - AC OUTPUT CIRCUIT BREAKER


2 031891 SCREW 8-32 X 3/8 TRUSS HEAD SS 6 3 038126 COVER BOX 1 4 039082 GUARD CIRCUIT BREAKER HANDLE 1 5 031852 SCREW 6-32 X 1/4 BINDING HEAD SS 4 6 042330 NIPPLE 1" 1 7 042329 NUT 1" 3 8 038523 SPACER 1 9-1 042705 BREAKER CIRCUIT 25 AMP 60HZ 2 POLE 1 9-2 042704 BREAKER CIRCUIT 20 AMP 50HZ 2 POLE 1

10 032493 LOCKWA5HER 1/4 INTERNAL TOOTH BRONZE 2 11 032498 NUT 1/4NC HEX BRASS 2 12 032499 WASHER FLAT 1/4 BRASS 2 13 038645 WIRE WHITE 60HZ 1 14 038125 BOX CIRCUIT BREAKER 1 15 038640 WIRE BLACK 60/50HZ 1 16-1 038640 WIRE BLACK 60HZ 1 16-2 042333 WIRE WHITE 50HZ 1 17 031847 NUT 10-32 HEX SS 4 18 031848 WASHER FLAT 10 5S 8 19 038622 CAPSCREW 1/4NC X 1 BRONZE FULLY THREADED 1 20 038621 PLUG NYLON 1 21 042719 DIAGRAM AC OUTPUT & CIRCUIT BREAKER WIRING 1

133

... w "" 19 18 33

24 23

26 I ,-

15

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17 r

REF

1 2 3 4 5 6-1 6-2 7 8 9-1 9-2

10-1 10-2 11 12 13 14 15-1 15-2 16 17-1 17-2 18 19-1 19-2 19-3 19-4 20 21 22 23-1 23-2 23-3 24 24-4 25 26 27-1 27-2 27-3

WESTERBEKE 5.0 BCD GENERATOR - CONTROL PANEL

PN

036539 036192 037605 037603 037601 034485 034999 024731 024732 042893 035825 031900 031902 031904 036538 031999 034421 038123 036232 023939 038178 034243 013856 031866 031842 031843 031844 013320 013363 013938 031855 050234 031838 015222 038042 019122 019121 . 033259 033258 033251

NAME

PANEL HOUR METER VOLTMETER METER METER PLATE COVER SWITCH SWITCH LAMP WIRE NUT LoCKWASHER NUT HARNESS RING SCREW HARNESS HARNESS BUSHING ASSEMBLY BOX PLATE SCREW NUT WASHER LoCKWASHER BLOCK MARKER .JUMPER SCREW NUT WASHER PLATE NUT MARKER BLOCK SWITCH BOOT LABEL

REMARKS

GENERATOR CONTROL REF 2 THRU 13

12 VDC OIL PRESSURE 0-100 PSI WATER TEMPERATURE PANEL BoX,WHEN PANEL REMOTE MOUNTED STOP PREHEAT-START INSTRUMENT WEDGE BASE INCL HOLDER LAMP POWER CONNECTION 10-32 10 10-24 KEPS PANEL LOCK-TOGGLE SWITCH MOUNT 8-32 X 3/8 TRUSS HEAD BLACK SS ENGINE PANEL BOX SNAP-IN 1-3/4 IN HOLE BOX AND HARNESS GENERATOR CONTROL PANEL SCREW-TERMINAL BLOCK 8-32 X 7/8 BINDING HEAD SS 8-32 HEX SS FLAT 8 8 TERMINAL 4 POS TO SEPT 93 TERMINAL BLOCK TERMINAL BLOCK 6-32 X 5/8 BINDING HEAD SS 6-32 KEPS FLAT 6 SCREW-TERMINAL BLOCK SWITCH TERMINAL BLOCK TERMINAL 5 POS TO SEPT 93 EMERGENCY STOP EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH

135

QUAN

1 1 1 1 1 1 1 1 2 3 3 AR AR 1 1 3 4 1 1 2 1 1 2 4 4 4 4 1 1 1 4 4 4 2 1 1 1 1 1 1

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24 23

25 I \-

19 18 33'

2: tTl en -I tTl ~ CI tTl ~ tTl

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0 0 Z -I ~ 0 r "tJ l> Z tTl r

15

WESTERBEKE 5.0 BCD GENERATOR - CONTROL PANEL


) 28 039928 BLOCK TERMINAL 10 POS FROM SEPT 93 2 29 039929 MARKER TERMINAL BLOCK 2 30 015222 PLATE SCREW-TERMINAL BLOCK 4 31-1 031855 SCREW 6-32 X 5/8 BINDING HEAD SS 7 31-2 031857 SCREW 6-32 X 7/8 BINDING HEAD SS 1 31-3 050234 NUT 6-32 KEPS 8 31-4 015223 ,JUMPER TERMINAL BLOCK AR 32-1 031872 SCREW 10-32 X 1/2 BINDING HEAD SS - 1 RELAY 1 32-2 031872 SCREW 10-32 X 1/2 BINDING HEAD SS - 2 RELAYS 2 33-1 037833 RELAY 40 AMP FROM ,JUNE 97 1 33-2 037833 RELAY 40 AMP FROM ,JAN 99 2 34-1 200125 NUT 10-32 KEPS - 1 RELAY 1 34-2 200125 NUT 10-32 KEPS - 2 RELAYS 2 35 041081 DIODE FROM ,JUNE 97 1 36 024968 LABEL GENSET OPERATING INSTRUCTIONS 1

)

)

137

WESTERBEKE 5.0 BCDB GENERATOR - SEA RAY CONTROL PANEL

138

,... (II

REF

1 2 3 4 5 6 7 8 9-1 9-2

10-1 10-2 11 12 13 14 15-1 15-2 16-1 16-2 16-3 17 18 19 20 21-1 21-2 22-1 22-2 23 24 25 26-1 26-2 26-3 26-4 26-5 26-6 27 28 29

WESTERBEKE 5.0 BCDB GENERATOR - SEA RAY CONTROL PANEL

PN

036539 036192 037605 037603 037601 034485 024731 024732 042893 035825 031900 031902 031904 036538 031999 034421 043841 043747 043795 043840 040195

033769 043747

038042 031999 033259 03'3251 037833 200125 031872 039928 039929 015222 031855 031857 050234 043746 043818 041081

NAME

PANEL HOUR METER VOLTMETER METER METER PLATE SWITCH SWITCH LAMP WIRE NUT LOCKWASHER NUT HARNESS RING SCREW HARNESS HARNESS ASSEMBLY BOX COVER CAP FUSE HOLDER NUT NUT RING SWITCH LABEL RELAY NUT SCREW BLOCK MARKER PLATE SCREW SCREW NUT CONNECTOR CONNECTOR DIODE

REMARKS QUAN

GENERATOR CONTROL REF 2 THRU 13 1 1

12 VDC 1 OIL PRESSURE 0-100 PSI 1 WATER TEMPERATURE 1 PANEL 1 STOP 1 PREHEAT-START 2 INSTRUMENT WEDGE BASE INCL HOLDER 3 LAMP POWER CONNECTION 3 10-32 AR 10 AR 10-24 KEPS 1 PANEL 1 LOCK-TOGGLE SWITCH MOUNT 3 8-32 X '3/8 TRUSS HEAD BLACK SS 4 ENGINE 1 PANEL BOX 1 BOX AND HARNESS 1 GENERATOR CONTROL PANEL 1 CONTROL PANEL TOP 1 FUSE HOLDER SEE REF 19 1 8 AMP 1 FUSE INCL CAP AND NUT 1 SEE REF 19 1 SWITCH MOUNT 1 LOCK-TOGGLE SWITCH MOUNT 1 EMERGENCY STOP 1 EMERGENCY STOP SWITCH 1 40 AMP 2 10-32 KEPS 2 10-'32 X 1/2 BINDING HEAD SS 2 TERMINAL 10 POSITION 2 TERMINAL BLOCK 2 SCREW-TERMINAL BLOCK 4 6-32 X 5/8 BINDING HEAD SS 7 6-32 X 7/8 BINDING HEAD SS 1 6-32 KEPS 8 ASSEMBLY FEMALE FOR REMOTE PANEL 1 MALE .JUMPER-IF REMOTE PNL NOT INSTALLED 1

1

139

_ WESTERBEKE 5.0 BCD GENERATOR - BELT - IDLER PULLEY - BELT GUARD

140

WESTERBEKE 5.0 BCD GENERATOR - BELT - IDLER PULLEY - BELT GUARD


1 018242 NUT M 8 DIN 934 2 2 031786 LOCKWASHER M 8 DIN 127 2 3 031765 WASHER 1 4 038070 BRACKET IDLER PULLEY 1 5 031786 LOCKWASHER M 8 DIN 127 1 6 031225 CAPSCREW M 8 X 60 DIN 931 1 7 021558 CAPSCREW M 8 X 35 DIN 933 1 8 037780 PULLEY IDLER 1 9 037779 SCREW IDLER PULLEY 1

10 038128 BRACKET BELT GUARD 1 11 031783 LOCKWASHER M 6 DIN 127 1 12 033351 CAPSCREW M 6 X 60 DIN 931 1 13 033228 WINGSCREW BELT GUARD 3 14 031849 LOCKWASHER 10 3 15 033372 WASHER BELT GUARD 3 16 038073 GUARD BELT 1 17 034213 CAPSCREW M 6 X 40 DIN 931 1 18 031783 LOCKWASHER M 6 DIN 127 1 19 038130 BRACKET BELT GUARD 1 20 038129 BRACKET BELT GUARD 1 21 031783 LOCKWASHER M 6 DIN 127 1 22 018804 CAPSCREW M 6 X 20 DIN 933 1 23 030376 BELT 1

141

WESTERBEKE 5.0 BCD GENERATOR - SOUND GUARD

)--14 ~14

11 , ~", --'

27 12

142

WESTERBEKE 5.0 BCD GENERATOR - SOUND GUARD


') 1 PANEL TOP 1 2 038263 RAIL SIDE 2 3 024057 CORNER 4 4 030896 RETAINER QUICK OPENING SCREW AR 5 030895 SCREW QUICK OPENING AR 6 031940 SCREW 6-32 X 3/8 SEMS PHIL HD AR 7 030775 GUIDE PANEL ALIGNMENT AR 8 PANEL REAR 1 9 038383 RAIL END 2

10 PANEL SIDE 1 11 PANEL FRONT 1 12 PANEL SIDE WITH WINDOW 1 13 037417 WINDOW ASSEMBLY 1 14-1 035720 HANDLE AR 14-2 031937 SCREW 8-32 X 3/8 SEMS PHIL HD AR 15 040477 POST CORNER 4 16 036624 ELBOW SEA WATER INLET 1 17 031752 LOCKWASHER 1/4 4 18 031501 CAPSCREW 1/4NC Xl/2 4 19 038328 SKIRT FRONT 1 20 024058 CORNER 4 21 030880 CLOSURE SKIRT CORNER 4 22 038258 SKIRT SIDE 2 23 031503 CAPSCREW 1I4NC X 3/4 8 24 041744 SKIRT REAR 1

) 25-1 041700 ELBOW EXHAUST 90 DEG 1-7/8IN 1 25-2 037816 BUSHING 1-7/8" TO 2" HOSE 1 26 041745 PLENUM AIR INTAKE 1 28 023991 ADAPTER FUEL LINES THRU SKIRT-OPTIONAL 2 29 036069 BOLT ASSEMBLY - PLENUM 2 30 038289 HOSE SKIRT TO SEA WATER PUMP 1

)

143

WESTERBEKE 5.0 BCD GENERATOR - MISCELLANEOUS


1 038350 KIT A SPARE PARTS 1 2-1 038351 KIT B SPARE PARTS-EXTENDED CRUISING 5.0 BCD 1 2-2 038351 KIT B SPARE PARTS-EXTENDED CRUISING 5.0 BCDA 1 2-3 043562 KIT B SPARE PARTS-EXTENDED CRUISING 5.0 BCDB 1 3-1 038352 GASKET SET UPPER 5.0 BCD.5.0 BCDA 1 3-2 043560 GASKET SET UPPER 5. 0 BCDB 1 4-1 038353 GASKET SET COMPLETE 5.0 BCD.5.0 BCDA 1 4-2 043561 GASKET SET COMPLETE 5.0 BCDB 1 5 037121 KIT FUEL HARDWARE 1 6 024177 KIT REMOTE FRESH WATER SURGE TANK 1 7-1 013758 PAINT RED AEROSOL SPRAY CAN 1 7-2 042307 PAINT WHITE AEROSOL SPRAY CAN 1 8 030760 HARNESS 15 FOOT PANEL EXTENSION 1 9 038677 PARTSLIST 1

10 038673 MANUAL SERVICE 1 11 042871 MANUAL OPERATOR 1 12 032974 FILTER SEDIMENTER/WATER TRAP 1 13-1 038124 DIAGRAM GENSET WIRING 1 13-2 043783 DIAGRAM GENSET WIRING - SEA RAY 1 14 033327 VALVE ANTI-SIPHON VENT 1 15 015010 STRAINER SEA WATER 1 16 034936 MUFFLER HYDRO-HUSH C 1 17-1 033340 ADAPTER HOSE TO MUFFLER-STRAIGHT AR 17-2 033341 ADAPTER HOSE TO MUFFLER-45 DEGREE AR 17-3 033342 ADAPTER HOSE TO MUFFLER-90 DEGREE AR 17-4 033943 COUPLING RUBBER INCLUDING CLAMPS AR

144

PART NO PAGE REF PART NO PAGE REF PART NO PAGE REF

011386 115 56 01926E 123 51 03021E 123 40 011405 113 15 019262 125 16 030213 123 52 011405 113 17 019262 127 3 030E14 101 23 011405 115 68 01926E 127 7 030219 105 18 011597 lE3 43-3 019E62 127 9 030E25 111 39 011885 115 55 01926E 127 lE 030E31 107 6 012292 115 69 01926E 129 34 030239 101 22 013320 135 20 019262 129 44 030241 105 31 013337 115 59 019321 113 44 030242 105 28 013340 109 33 019369 115 54 030244 111 37 013340 123 49 019449 123 43-1 030272 101 12 013340 125 29 020628 119 29-1 030273 109 '3 013343 121 12-3 021558 141 7 030274 107 7 013344 121 12-2 022850 113 45 030274 .109 16 013363 135 21 022851 113 43 030277 119 7 013590 111 51-1 022852 113 46 030277 119 13 013629 127 11 023939 135 16 030280 109 11 013630 109 25-1 023991 143 28 030289 121 8 013630 125 11 024057 143 3 030289 123 53 013741 123 33 024058 143 20 030291 123 36 013758 144 7-1 024132 111 41 030326 109 24 013856 135 18 024132 125 31 030326 117 15 013938 135 22 024177 144 6 .030376 141 23 015010 144 15 024306 113 14 030386 113 39 015222 135 24 024369 105 8 030461 111 40 015222 137 30 024373 101 2 030707 101 31 015222 139 26-3 024600 121 12-1 030708 101 4 015223 137 31-4 024602 113 27 030711 105 6 015812 119 18 024637 115 67 030712 101 10 015812 127 23 024639 125 17 030712 101 18 015816 119 32-1 024674 129 51 030712 111 45 015828 109 22 024704 115 65 030760 144 8 015830 113 12 024731 135 7 030775 143 7 015887 129 33 024731 139 7 030846 103 45 016676 123 43-2 024732 135 8 030880 143 21 016789 101 13 024732 139 8 030895 143 5 016988 121 9 024776 129 49 030896 143 4 017012 105 22-1 024786 115 66 031225 10'5 43 017196 123 32 024844 111 52 031225 141 6 017196 127 18 024844 125 32 031228 129 45 018241 131 9-1 024858 115 64 031281 109 21 018241 131 9-2 024905 103 47 031501 123 47 018242 109 18 024906 115 63 031501 125 22 018242 113 8 024906 123 59 031501 143 18 018242 125 3 024907 113 13 031503 143 23 018242 141 1 024922 103 46 031506 115 50 018804 101 8 02495E 127 6 031556 129 46 018804 105 25 024968 137 36 031560 123 54 018804 113 21 024972 123 35 031712 129 42 018804 113 31 024977 115 62 031752 115 49 018804 113 35 024984 123 34 031752 123 46 018804 121 2 030025 123 48 031752 125 21 018804 141 22 030146 111 43 031752 143 17 018813 129 41 030146 113 36 031753 115 48 019039 129 35 030199 123 39 031753 123 45 019121 135 26 030200 123 38 031753 125 20 019122 135 25 030210 123 37-1 031756 129 55 019262 115 52 030211 123 37-2 031758 123 55

PAI'lT NO PAGE REF PART NO PAGE REF PART NO PAGE REF

031758 129 54 031825 109 7-1 032923 125 4 031759 123 56 031825 113 37-1 032947 115 58 031760 125 23 031825 115 72 032974 144 12 031765 141 3 031825 119 11 032996 127 5-2 031774 129 53 031838 135 23-3 033037 117 5 031776 129 52 031842 135 19-2 033043 117 7 031777 129 43 031843 135 19-3 033044 117 3 031781 131 11-1 031844 125 6 033123 105 17 031781 131 11-2 031844 125 19 033123 109 31 031783 101 25-2 031844 135 19-4 033124 105 35 031783 101 28-2 031847 125 24 033126 105 16-1 031783 103 41-2 031847 133 17 033126 109 30 031783 105 22-2 031848 133 18 033134 105 9 031783 109 7-2 031849 141 14 033149 105 30 031783 111 46-2 031852 133 5 033151 105 41 031783 III 51-2 031855 135 23-1 033152 105 40 031783 113 20 031855 137 31-1 033200 119 30 031783 113 37-2 031855 139 26-4 033212 101 3 031783 115 71-1 031857 137 31-2 033228 141 13 031783 11.9 29-2 031857 139 26-5 033251 135 27-3 031783 119 32-2 031861 125 12 033251 139 22-2 031783 121 3 031866 125 18 033258 135 27-2 031783 127 24 031866 135 19-1 033259 135 27-1 031783 141 11 031872 137 32-1 033259 139 22-1 031783 141 18 031872 137 32-2 033327 144 14 031783 141 21 031872 139 25 033340 144 17-1 031784 105 14 031891 133 2 033341 144 17-2 031784 105 22-3 031900 135 10-1 033342 144 17-3 031784 113 19 031900 139 10-1 033351 113 32 031784 115 71-2 031902 135 10-2 033351 141 12 031786 105 38 031902 139 10-2 033372 141 15 031786 109 19 031904 135 11 033381 125 8 031786 109 25-2 031904 139 11 033530 129 48 031786· 113 9 031911 125 7 033538 107 13 031786 119 2 031914 127 27 033636 109 23 031786 119 . 15 031914 131 10-1 033636 115 60 031786 123 31 031914 131 10-2 033636 117 1-1 031786 125 10 031914 131 13 033657 101 11 031786 127 17 031914 131 16 033657 105 7 031786 141 2 031915 129 40 033769 139 18 031786 141 5 031918 127 28 033943 .144 17-4 031787 105 39 031918 131 5 034182 129 31 031787 109 20 031920 131 12-1 034213 141 17 031787 113 10 031920 131 12-2 034243 135 17-2

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westerbeke manual/38677 5.0 bcd, 4...33 037114 dowel tubular 6 x 13 1 34-1 037018 bearing set main...

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