welcome at texperium innovative textile recycling fact ... · • environmental impact of textile...

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Peter Bos Chairman of Stichting Texperium Elektrostraat 5 NL 7483 PG Haaksbergen The Netherlands T. +31 53 57 27 575 E. [email protected] W. www.texperium.eu WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING – FACT-FINDING-TRIP 17 maart 2016

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Page 1: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Peter Bos Chairman of Stichting Texperium Elektrostraat 5 NL 7483 PG Haaksbergen The Netherlands T. +31 53 57 27 575 E. [email protected] W. www.texperium.eu

WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING –

FACT-FINDING-TRIP 17 maart 2016

Page 2: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

A combined visit for mechanical Textiles recycling of post-consumer Textiles. And certified destruction of post-consumer textiles at Frankenhuis

Page 3: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Total 10.000 ton textile fibre recycling --------------------------------------------------------------

• 4.000 ton knitwear • 3.000 ton Jeans/denim • 1.000 ton carpet • 2.000 ton other textiles

Innovative machinery in a quality controled environment.

Page 4: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Stichting Texperium

• Facilitating and initiating reverse textile collection projects

• Setting up collection ranges in accordance with a high content of recycled fibres

• Fundamental research into high-quality reuse of non re-wearable fraction (including developing spinnable yarns)

• In cooperation with Saxion, Windesheim, UT and other European Institutes for product development and market implementation

• Processing and implementing environmental benefits (CO2, energy, etc.) in accordance ECOTOOL (Modint / CE Delft) calculation model

• Information and dissemination of knowledge and information for eg LAP2, MJA3 line with Min. I & M and Provincial targets.

2010

Page 5: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Knowledge Center of high-end textile recycling , product development and implementation

Bringing together stakeholders in the textile chain and thus increasing capacity

By joining forces, product development, procurement and possibly valorization of textile waste, extra employment can be created

Textile Recycling is within the next 5 years " business as usual"

Quality and price should mostly correspond to a product, consisting of new raw materials

Transparency, good working conditions, transition towards a circular economy

Page 6: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Sinths 1960 88% of the Aral lake (at the border of Uzbekistan and Kazakhstan) has dried up

• Recycling is very environmental friendly – Recycled fibres rank among most sustainable fibres – Mechanical processes (unraveling) are energy

efficient – Less use of virgin materials

• Natural fibres: land use, methane emissions (wool)

• Synthetic fibres: reduction use of non-renewables

Textiles

Page 7: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

• Environmental impact of textile fibre production is high

• Shortage of (natural) fibres combined with growing demand (4% anualy )

• 1 KG cotton is abt. 14.000 L of Water and 4,5 Kg CO2

• Discarded textiles are not (always) worn out

• Huge potential for reuse of recycled fibres and/or base materials

• Economic viable activity

• Demand from end-users for more sustainable products

Need for textile recycling

Page 8: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Prevention

Re-usage

Recycling

Incineration

Landfill

Page 9: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Textile recycling options

Page 10: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Chances for circular economy

The report “Opportunities for circular economy in The Netherlands”, research agency TNO, concludes that a more circular economy could;

• result in7.3 billion euros economic savings and benefits

for The Netherlands;

• A reduction of 1,7mln. tons of CO2 per year (about 8% of the total Dutch emissions)

• reduction of raw material use by approximately 100,000 tons (a quarter of the total Dutch annual imports);

• The footprint for land and water use in the Netherlands reduces elsewhere in the world

Page 11: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Indirect benefits of transition to circular economy

Besides the potential profit for economy and environment, there are more indirect benefits concerning the transition towards a circular economy: • Development of a exportable knowledge; • Increase in supply of raw materials; • Reinvigorating the Dutch manufacturing industry; • Reinvigorating the recylingbranche; • Reinvigorating the logistics sector; • Developing new business in product - service systems , repair and reuse

Page 12: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Because it is possible

Page 13: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Jeans for Jeans / J4J First jeans uit of old jeans offered to Minister Cramer on 22th May 2008

Processing Collecting, fiberization, cloth production, clothing production Invironmental savings Virgin Recycling Savings % Total energy use MJ/kg 126 59 67 53 Total water use l/kg 22235 111 22124 99 Total chemical use g/kg 933 110 823 88 Partners: Frankenhuis, Wieland Textiles, KICI, WoP, TNO, Alcon Advies, DSF, TenCate, Berendsen Ondersteuning : SenterNovem, VROM

Page 14: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Why do we need recycling in The Netherlands?

In the Netherlands we have

• an Annual consumption of 400,000 tons of textiles

• <80,000 tonnes (<20%) is collected.

• 40,000 tons recycled and re-wearable clothing.

• 40,000 tons is recycled, mostly abroad, to cloths, blankets, carpet underlay, insulation.

• 320,000 tonnes landfilled or incinerated.

New technologies make more reusability possible.

Page 15: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Current process of textile collection in The Netherlands

Ch

arit

y Sorting out

rewareable clothing

Product reuse

Africa, Asia

Second hand stores

Reuse of material

Incineration

Fiberization

⅓ 50% = 35.000 Tons

50%

80.000 tons a year

> 120.000 tons per year

~ 600.000 tons CO2/year

Page 16: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Targets 2020 improved textile collecting in Twente

Fibre recycling by

Product reuse Regional sorting social

enterprise

40 tons = 1 SROI

Twente: 650.000 inhabitants produce abt. 8 kg textile waste /year, = 5.200 tons of textile waste/year

50 %

5%

35 %

50 % 10%

65 SROI

2.500 tons

Waste burning Twence

X

8 Kilo/year/p.p.

Regional second hand companies

Fundamental research Texperium

Kringloop bedrijven: Het Goed en De Beurs

Page 17: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Case Air France - KLM

http://www.youtube.com/watch?v=r4RZwQxNz8E

Page 18: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Discarded KLM cabin crewmembers uniform

VAR|Frankenhuis and Air France-KLM demonstrated in guidance of Texperium, a range of high-quality products, created out of the old KLM cabin crewmembers uniforms.

Old KLM lady’s uniforms are recycled into fibres, new ideas, product developement into new designs. ‐ 90 ton uniforms ‐ 4700 ton CO2 savings ‐ 1 mln. m³ natural gas eq.

Page 19: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Environmental saving

CO2-eq Energie Water Chemicaliën

260 ton 4.4 TJ 945m3 8.800 kg

In this pilot project we achieved the production of high-quality new products against market-based prices as well as an ecological profit of

4700 tonnes of CO2.

The calculation of these environmental savings was enabled by using the life cycle analysis tool, provided by Modint.

Based on 90 tonnes of KLM uniforms

Page 20: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Why secure, confidential destruction of discarded textiles and uniforms

Energiebedrijf Oxxio geschokt door gebruik bedrijfskleding bij dodelijke woningoverval Helmond

HELMOND - Bij energiebedrijf Oxxio is geschokt gereageerd op het nieuws dat de gewelddadige overvallers van de 86-jarige Mien Graveland mogelijk kleding van het bedrijf droegen. Bij de overval kwam de 86-jarige vrouw vrijdag om het leven.

Zwarte Piet overvalt tankstation

Een overvaller verkleed als Zwarte Piet heeft

zondagmiddag in het Overijsselse Borne een tankstation overvallen en daarbij geld buitgemaakt. Het is tot nu toe onbekend hoeveel de Piet precies buit heeft gemaakt. De politie zegt tegenover RTV Oost dat de Piet een rood-paars pak aan had.

Mannen in uniform plegen gewapende overval op

geldtransport

Alphen aan den Rijn

Maandag aan het begin van de middag vond een gewapende overval plaats op een

geldtransport aan de Castellumstraat.

De politie onderzoekt de zaak en is daarbij op zoek naar getuigen.

Jaarlijks 115 miljoen euro schade door lekken gevoelige informatie Dit is een origineel bericht van Nationale-Nederlanden Bedrijfsleven onderschat risico Bedrijven onderschatten het risico van de schade door het weglekken van bedrijfsgevoelige informatie zoals financiële gegevens en vertrouwelijke informatie over klanten. Dat blijkt uit onderzoek van TNS Nipo in opdracht van Nationale-Nederlanden onder het Nederlandse bedrijfsleven. Zes op de tien bedrijven beschikt over bedrijfsgevoelige informatie.

Gewelddadige woningoverval in politie-

uniform

donderdag 26 september 2013, 14:24 Drie mannen in een politie-uniform hebben donderdagochtend een zeer gewelddadige woningoverval gepleegd in 's-Gravenzande.

Man verkleed als postbezorger pleegt woningoverval Laatste update: 08-10-2014 | 22:10

Hendrik Ido Ambacht - Een man verkleed als postbezorger overviel dinsdagavond 8 oktober de bewoners van een woning aan de Baars in

Hendrik Ido Ambacht.

Page 21: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

How we destruct your discarded textile, confidential and certified

Textile parts Non Textile parts

Page 22: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Pilot ROVK gerecyclede content in overalls en towels

Organisatie Ministerie van Defensie

PRODUCT: Towels and Face towels FOR: KPU-BEDRIJF / AFDELING KETENMANAGEMENT 27-1-2016

ENVIRONMENTAL SAVING CO2 (kg/kg) ENERGY (MJ/kg) WATER (L/kg) REFERENCE PRODUCT

Per 1 kg 1,6372 ( 46,51 %) -0,56 (-1,09%) 5559,2 ( 79,76 %) 100 % katoen (China)

Per 1 kg bij vervezeling zonne-Energie 1,7452 ( 49,58 %) 1,12 ( 2,19 % ) 5559,2 ( 79,76 % ) 100 % katoen (China)

PRODUCT: OVERALL FOR: KPU-BEDRIJF / AFDELING KETENMANAGEMENT 27-1-2016

ENVIRONMENTAL SAVING CO2 (kg/kg) ENERGY (MJ/kg) WATER (L/kg) REFERENCE PRODUCT

Per 1 kg 0,65012 (19,10%) 4,818 ( 7,44%) 2091,5 ( 46,16%) 65 % Cotton (China)

35 % Polyester

Per 1 kg vervezeling zonne-Energie 0,66875 ( 19,58%) 9,785 ( 15,11%) 2091,5 ( 46,16%) 65 % Cotton (China)

35 % Polyester

19 % post-consumer jeans

40 % post-consumer jeans

Page 23: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Innovation is our strategy towards 2020

Page 24: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

Examples of products with recycled content

Page 25: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand

More examples of products with recycled content

Page 26: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand
Page 27: WELCOME at Texperium INNOVATIVE TEXTILE RECYCLING FACT ... · • Environmental impact of textile fibre production is high • Shortage of (natural) fibres combined with growing demand