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IEEM 3200 Product Design and Development - Quality Function Deployment Prof. Chih-Hsing Chu 2015/04/27

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This is part of the product design and development 5th

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  • IEEM 3200 Product Design and Development

    - Quality Function Deployment

    Prof. Chih-Hsing Chu

    2015/04/27

  • Copyright PRL-NTHU 2015 Page 2

    Quality Function Deployment

    Developed by Mitsubishi Kobe Shipyard 1972. Adopted By Ford and GM in 1980s, and later Xerox, Hewlett-Packard, AT&T.

    Is a structured method to transmit and translate customer requirements, that is, through each stage of the product development process.

    A systematic way of documenting and breaking down customer needs into manageable and actionable detail.

    Quality Function Deployment is a Valuable , but it is not a

    Foundation - Belief That Products Should Be Designed To Reflect Customer Desires and Tastes

  • Tea Brewer

    Copyright PRL-NTHU 2015 Page 3

  • House of Quality

    Copyright PRL-NTHU 2015 Page 4

  • Procedure of building HOQ

    Identify customer requirements Identify product specifications Relate the customer requirements to the product specs. Conduct an evaluation of competing products. Evaluate product specs and develop targets. Determine which product specs to deploy in the later

    development stages.

    Copyright PRL-NTHU 2015 Page 5

  • Full QFD Process

    HOWS

    X

    Y Critical to Quality

    Characteristics (CTQs)

    Key Manufacturing Processes

    Key Process Variables

    Design Attributes - Product Specifications Component Attributes - Part Characteristics Process Operations - Manufacturing Processes Quality Control Plan - Key Process Variables.

    Copyright PRL-NTHU 2015 Page 6

  • Spirits of QFD

    The voice of the customer MUST be carried THROUGHOUT the production process.

    Three other HOQs are used to do this and, together with the first, these carry the customers voice from its initial expression, through design attributes, on to component attributes, to process operations, and eventually to a quality control and improvement plans.

    In Japan, all four are used. the tendency in the West is to use only the first one or two.

    Copyright PRL-NTHU 2015 Page 7

  • http://prl.ie.nthu.edu.tw/

    Q & A

    IEEM 3200 Product Design and Development- Quality Function DeploymentQuality Function DeploymentTea BrewerHouse of QualityProcedure of building HOQFull QFD ProcessSpirits of QFD 8