webforge access brochure v3
TRANSCRIPT
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Access Products Division
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The Company
CONTENT
S
Services:
In excess of50 years experience Branches throughout Australia, Asia and New Zealand
Manufacture
Design
Technical Support
Quotations
Fabrication
Installation
Quality Assurance
Feasibility and Budget Rates
Lump Sum and Rate Contracts Project Management
Small Jobs
Large Projects
Computerised Job Tracking
Products:
Bar Grating
Handrailing
Expanded Metal
Balustrades Drainage Grates and Cast Covers
Sunscreens
Webforge Contents
FLOORING
Quick Guide.................................................. 1
Choose a Pattern.......................................... 2
Options ........................................................ 3
Coding ......................................................... 4
Webplate/ Webmesh .................................... 5
Load/Deflection Tables ............................... 6
FRP .............................................................. 8
Expanded Metal .......................................... 10
Stair Treads ................................................. 12
Fixing Clips .................................................. 14
Manufacturing Tolerances ........................... 16
Terminology ................................................. 18
HANDRAILS
Choose a Stanchion .................................... 20
Brackets/ Baseplates/Offsets ...................... 22
Bends/Closures/ Gates ................................ 23
Options/ Ordering ........................................ 24
Specifications .............................................. 25
Barrier Products .......................................... 27
Balustrades ................................................. 28
Jumbo Stanchions ....................................... 30
For Architectural Products see separate brochureFor Architectural Products see separate brochure
For Civil Products see separate brochureFor Civil Products see separate brochureIssue Number: 3
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Flooring
Load 2.5 kPa/Deflection 5mm
Span mm Steel Aluminium FRP Expanded Metal
600 C205*** A253*** G256*** WM50080***900 C205*** A253*** G386*** WM50110***1050 C205*** A253*** G386*** WM50105***1200 C205*** A255*** G386*** -1500 A255*** A403*** - -1800 A325*** A455*** - -2100 A405*** - - -2400 C505*** - - -2800 A655*** - - -
Load 3 kPa/Deflection 5mm
Span mm Steel Aluminium FRP Expanded Metal
600 C205*** A253*** G256*** WM50080***900 C205*** A253*** G386*** WM50105***1050 C205*** A255*** G386*** -1200 C205*** A323*** - -1500 A255*** A405*** - -1800 A325*** A505*** - -2100 A405*** - - -2400 A505*** - - -2800 A655*** - - -
Load 4 kPa/Deflection 5mm
Span mm Steel Aluminium FRP Expanded Metal
600 C205*** A253*** G256*** WM50080***900 C205*** A253*** G386*** WM50105***1050 C205*** A255*** G386*** -1090 - F325*** - -1125 - F403*** - -1150 - A323*** - -1200 F255*** A325*** - -1225 C255*S* - - -1350 C255*** A325*** - -1400 A255*** A403*** - -1500 F325*** A405*** - -1590 C325*** - - -
1600 A325*S* - - -1650 C403*** C455*** - -1700 F405*** - - -1710 A325*** - - -1780 A403*** - - -1800 C405*** A505*** - -1890 C405*** - - -2030 A405*** - - -2200 C505*** - - -2350 A505*** - - -2400 A655*** - - -2800 A655*** - - -
*** Material. Top Surface. Treatment.Choose these options from page 3.
Span: See definition on page 18.
kPa: Kilopascals. Expression ofUniformly Distributed Load.
Concentrated Load:Details available on request.
Other combinations of pattern and load bar areavailable beyond those indicated on this QuickGuide. Refer to the Load/Deflection Table onpages 6 & 7.
Note:
1
Load 5 kPa/Deflection 10mm
Span mm Steel Aluminium FRP
600 C205*** A253*** G256***900 C205*** A253*** G386***1050 C205*** A253*** G386***1200 C205*** A255*** G386***1500 A255*** A403*** -1800 A325*** A503*** -2100 C405*** - -2400 C505*** - -2800 A655*** - -
Mild/Stainless
Mild/Stainless
Mild/Stainless
Mild/Stainless
FLOORING
Load 5 kPa/Deflection 5mm
Span mm Steel Aluminium FRP Expanded Metal
600 C205*** A253*** G256*** WM50080***900 C205*** A253*** G386*** -1050 C205*** A323*** - -1200 C255*** A325*** - -1500 C325*** A503*** - -1800 A405*** - - -2100 A505*** - - -2400 A655*** - - -2800 A756*** - - -
Mild/Stainless
Quick Guide to Choosing the Right Flooring
Load 7.5 kPa/Deflection 5mm
Span mm Steel Aluminium FRP
600 C205*** A253*** G256***900 C205*** A255*** G386***1050 C255*** A325*** -1200 A255*** A405*** -1500 C405*** A505*** -1800 C505*** - -
2100 A655*** - -
2400 A655*** - -
2800 A756*** - -
Load 7.5 kPa/Deflection 10mm
Span mm Steel Aluminium FRP
600 A205*** A253*** G256***900 A205*** A253*** G386***1050 A205*** A255*** -1200 A205*** A325*** -1500 C325*** A405*** -1800 A405*** A505*** -2100 C505*** - -2400 A505*** - -
2800 A655*** - -
Mild/Stainless
Mild/Stainless
Light occasional use. No public access. AS 1657 Heavy use. Occasional placement of heavy objects or tools. AS 1170
Light frequent use. No public access. AS 1170
Heavy frequent use. Public access. AS 1170
Heavy use. Occasional placement of heavy
objects or tools. AS 1170
Very heavy use. Frequent placement of heavy
objects and tools. AS 1170
Very heavy use. Frequent placement of heavy
objects and tools. AS 1170
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Choose a Pattern in Steel Grating
Choose a Pattern inAluminium Grating
A Pattern
50
60
B Pattern
C Pattern
D Pattern
F Pattern
50
60
A Pattern
B Pattern
F Pattern
2
FLOORIN
G
Other patterns available to order
Other patterns available to order
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MILD STEEL GRATINGWestern Australia 1200 x 6000 spanNew Zealand 900 x 6000 spanAll other locations 1000 x 6000 spanSmaller panels can be made on request or the abovepanels can be cut down as required.
STAINLESS STEEL GRATINGAvailable in the above described sizes or as dictated bythe availability of the raw material flat bar.
EXPANDED METALAvailable in a range of sizes that allow for direct placement
onto support steel without the need for cutting.FIBREGLASS GRATINGAvailable in a variety of sizes suitable for cutting to suitthe application.
ALUMINIUM GRATINGAvailable in panels up to 1200 x 6000.
Panel sizes noted are nominal. Dimensions will vary slightlyaccording to load bar thickness and the pattern.Exact dimensions are shown in the table on page 17.
MILD STEELRecommended for high impact, high load applicationswhere economy and strength are paramount.
ALUMINIUM
Recommended where light weight is important and wherequality of appearance is paramount.
FIBREGLASS (FRP)Recommended where physical properties are important.Chemical resistant. Low thermal conductivity.Non conductive. Non magnetic. Non sparking.
STAINLESS STEELRecommended where rust resistance is required.
3
Choose the Options
SAFETY
The slip resistance of the flooring and walkway productneeds to be considered. Standard grating comprises plainsquare edge flat bars.To increase slip resistance the following points should beconsidered on sloping walkways.
STEEL & ALUMINIUM GRATINGAlthough not mandated by AS 1657 the use of 10 x 10mmsquare bar cleats or abrasive strips can be used foradditional security. ISO 14122.1 recommends cleats between10 and 20. Serrated (see page 18) grating can bespecified. Stainless steel and any bars 20mm deep are notrecommended to be serrated.
In addition both steel and aluminium grating can improvetheir slip resistance by setting the direction of walking over
the floor parallel to the loadbars. In steel grating there isbetter slip resistance in patterns with 100mm cross rodcentres. i.e. Pattern A and C.
FIBREGLASS GRATING (FRP)
FRP grating is normally provided with an antiskid surface.This is a coarse grit that is embedded into the top surfaceof the grating. Plain top surface is available.
EXPANDED METALSlip resistance is improved if the direction of walkingis parallel to the Short Way Mesh (SWM).
TOP SURFACE
MILD STEEL GRATING/EXPANDED METALAvailable Galvanised (AS/NZS 4680), Bitumen Dipped orleft Untreated.
STAINLESS STEEL GRATINGAvailable Electro Polished, Garnet Blasted or left Mill Finish.
ALUMINIUM GRATINGAvailable Anodised, Powder Coated, Painted or left MillFinish.
FIBREGLASS GRATING (FRP)Available in a variety of colours. We recommendthe following:
Green - Isopthalic Polyester Resin.Yellow - Vinyl Ester Resin.Reddish-Brown - Phenolic Resin.
FLOORING
TREATMENT/COLOUR
PANEL SIZE
CODES:
M = Mild Steel
S = Stainless SteelGrade 316
S1 = Stainless SteelGrade 304
A = Aluminium
I = Isopthalic PolyesterResin
V = Vinyl Ester ResinP = Phenolic Resin
CODES:
G = GalvanisedB = Bitumen DippedU = UntreatedM = Mill FinishedE = Electro PolishedP = PaintedGB = Garnet Blasted
A = AnodisedPC = Powder CoatedG = GreenY = YellowD = Dark GreyL = Light GreyR = RedRB = Reddish-Brown
CODES:
Mild Steel/Stainless Steel1 = 1000 x 6000 span2 = 1200 x 6000 span3 = 900 x 6000 span4 = 900 x 4000 spanAluminium1 = 1000 x 6000 span2 = 1200 x 6000 span
Fibreglass (FRP)1 = 1220 x 3660
Expanded Metal1 = 3000 x 1200 LWM2 = 3000 x 900 LWM3 = 3000 x 750 LWM4 = 3000 x 600 LWM10 = 2300 x 1200 LWM11 = 2300 x 900 LWM12 = 2300 x 750 LWM
13 = 2300 x 600 LWM
CODES:
P = PlainS = SerratedG = Grit
R = RaisedF = Flattened
MATERIAL
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Example of Coding
1. Use the Quick Guide on page 1 and add the options for Material, Top Surface,Treatment/Colours and Panel size (if required) on page 3.
or
2. Choose a pattern from page 2 and choose a Load Bar from the Load Deflection Tableon pages 6 & 7. Add the options on page 3.
3. Panel size suffix should be stated only if you want a stock panel.
For example, A325MPU2 for an untreated stock panel 1200 x 6000.For Fabricated grating the code would read A325MPU.
4. Specify whether the grating is to be Banded or Cut To Size Only by referring to the Terminology on page 18.
5. Nominate the number of panels required and provide dimensions for width and span of each panel.Span is always the last dimension.
6. Where large floor areas are required provide a drawing of the area to be covered showing:
a) Dimensions.
b) Span.
c) Section size, location of, and toe direction of the support steel.
d) Location and size of cut outs and removable areas.
e) Location of kick plate and nosings.
f) Indicate if penetrations are required to be split.
7. Specify fastener type if required. See pages 14 & 15.
Span Direction
Grating and expanded metal needs to be supported in a specific way. The direction that the load bars run is theimportant direction for grating and is referred to as the span.
For expanded metal the span is in the direction of the strands or Long Way Mesh (LWM).
Span is always the last dimension given when referencing a panel size.
Grating and expanded metal has to be supported 90 to the span direction and does not require support on theother sides.
995 995 995
1500
4265
Indicates span direction
10 10 10 1250
Examples:F403APMG3861GG5
For the shaded items theresultant code would beA325MPG1
Example:
Shown here with standard panel widths of 995mm. Platform madein standard stock width panels plus a make-up panel cut to thenearest load bar. The balance allows for gaps up to 10mmbetween panels.
Order as:
1/4265 x 1500 span (in 4 pieces)
(Page 3)
(Page 3)
(Page 3)
(Page 3)
(Page 6)
(Page 2)
Make up panels less than 300mm are joined to the adjacent panel.
How to Order Flooring
FLOORING
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Webplate/Webmesh
5
WEBMESHWebmesh is a composite comprising grating with a light gauge meshwelded to the underside to prevent tools and small objects from fallingthrough the grating. Complies with AS 1657-1992 paragraph 3.3.1.1
Material Product Floor/ Grating Weight Span at 4kPa UDLTreadplate Untreated 5mmThickness Kg/sqm Deflection
STEEL WP3-E255MP* 3mm E255MP* 44.49 1390mm
WP5-E325MP* 5mm E325MP* 64.78 1625mm
ALUMINIUM WP3-E255AP* 3mm E255AP* 16.21 1100mm
WP5-E325AP* 5mm E325AP* 23.21 1350mm
WEBPLATE
Webplate is a composite flooring comprising floorplate welded to the top of grating.Any grating pattern from page 2 can be combined with any floorplate thickness.We recommend E pattern grating (similar to F pattern but with cross rods at 100mm centres).Other combinations of hit and miss cross rod firings can be supplied if required.
Webplate is available in steel and aluminium in the following combinations:
Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.
1. Choose the product type required by reference to the recommendationsshown above.
or
Choose a grating by using the pattern choices on page 2 and choose anappropriate Load Bar from the Load/Deflection Table on page 6 & 7.
2. Add the Options on page 3.3. Nominate the required thickness of the floorplate.
Examples:
WP3-E255MPG
1/1500 x 4500 span (in 1 piece)
WP5-A325MPU
2/3000 x 750 span (each in 4 pieces)
WP8-E405MPB
All as per drawing supplied.
How to Order Webplate
How to Order Webmesh1. Select a grating from the pattern choices on page 2 and choose an
appropriate Load Bar from the Load/Deflection Table on page 6 & 7.
2. Add the Options on page 3.
3. Prefix your choice WM-
Examples:
WM-A255MPG
1/1205 x 3500 spanWM-A325MPU
2/2500 x 750 span (each in 2 pieces)
WM-C405MPB
All as per drawing supplied.
The standard mesh supplied is a flattened Expanded MetalLM1615*** SWM 12mm x LWM 30mm.
FLOORING
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Steel GratingLoad/Deflection Table
6
FLOORING
Prod
uct
Mass
kg/m
2
Load
B
ar
Siz
e
C203MP* 20x3 14.3 U 34 19 12 8 6 5 3 2 980
D 1.8 3.2 5 7.2 9.8 12.9 20.1 29
F205MP* 20x5 18.2 U 36 20 13 9 6 5 3 2 1010
D 1.8 3.2 5 7.2 9.8 12.9 20.1 29
A203MP* 20x3 18.2 U 45 25 16 11 8 6 4 3 2 1060
D 1.8 3.2 5 7.2 9.8 12.9 20.1 29 39.4
C205MP* 20x5 22.2 U 56 32 20 14 10 8 5 3 2 1120
D 1.8 3.2 5 7.2 9.8 12.8 20.1 28.9 39.4
C253MP* 25x3 17.3 U 53 30 19 13 10 7 5 3 2 1170
D 1.4 2.6 4 5.8 7.9 10.3 16.1 23.2 31.5
D253MP* 25x3 19.8 U 53 30 19 13 10 7 5 3 2 1170
D 1.4 2.6 4 5.8 7.9 10.3 16.1 23.2 31.5
A205MP* 20x5 28.7 U 74 42 27 18 13 10 6 4 3 1200
D 1.8 3.2 5 7.2 9.8 12.8 20.1 28.9 39.4
F255MP* 25x5 21.5 U 56 32 20 14 10 8 5 3 2 1200
D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5
C255MS* 25x5 25.8 U 70 39 24 17 13 9 6 4 3 1225
D 1.6 2.9 4.5 6.5 8.8 11.5 18.0 25.9 35.3
A253MP* 25x3 22.2 U 70 39 25 17 13 10 6 4 3 2 1250
D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5 41.2
B253MP* 25x3 24.7 U 70 39 25 17 13 10 6 4 3 2 1250D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5 41.2
C255MP* 25x5 27.1 U 88 49 31 22 16 12 8 5 4 3 1320
D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5 41.2
D255MP* 25x5 29.6 U 88 49 31 22 16 12 8 5 4 2 1320
D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5 35.1
F325MS* 32x5 25.2 U 76 43 27 19 14 11 7 5 3 2 1350
D 1.2 2.2 3.4 4.9 6.7 8.7 13.6 19.7 26.8 35.1
A255MS* 25x5 33.6 U 91 51 33 23 17 13 8 6 4 1350
D 1.6 2.9 4.5 6.5 8.8 11.5 18.0 25.9 35.3
C323MP* 32x3 21.4 U 87 49 31 21 16 12 8 5 4 3 2 1400
D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.1 24.6 32.1 40.7
A255MP* 25x5 35.2 U 115 65 42 29 21 16 10 7 5 4 3 1420
B255MP* 25x5 37.8 D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5 41.1 49.6 1420
F325MP* 32x5 26.1 U 92 52 33 23 17 13 8 6 4 3 2 1440
D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.0 24.6 32.1 40.7C325MS* 32x5 32.7 U 120 67 43 30 22 17 11 7 5 4 3 1475
D 1.2 2.2 3.4 4.9 6.7 8.7 13.6 19.7 26.8 34.0 44.3
A323MP* 32x3 27.7 U 114 64 41 28 21 16 10 7 5 4 3 1510
D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.1 24.6 32.1 40.7
C325MP* 32x5 34.0 U 144 81 52 36 26 20 13 9 6 5 4 1590
D325MP* 32x5 36.5 D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.0 24.6 32.1 40.7 1590
A325MS* 32x5 42.7 U 158 89 56 39 29 22 14 9 7 5 4 1600
D 1.2 2.2 3.4 4.9 6.7 8.7 13.7 19.7 26.8 35.0 44.3
c403MP* 40x3 26.1 U 135 76 49 34 25 19 12 8 6 4 3 1660
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6
F405MP* 40x5 31.3 U 144 81 52 36 26 20 13 9 6 5 4 3 1700
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2
A325MP* 32x5 44.4 U 190 107 68 47 35 26 17 11 8 6 5 1710
B325MP* 32x5 46.9 D 1.1 2 3.1 4.5 6.1 8.0 12.5 18 24.6 32.1 40.7 1710
A403MP* 40x3 33.9 U 179 100 64 44 33 25 16 11 8 6 5 4 1780D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2
C405MP* 40x5 41.8 U 226 127 81 56 41 31 20 14 10 8 6 5 1890
D 0.9 1.6 2.5 3.6 4.9 6.4 10.0 14.4 19.7 25.7 32.5 40.2
A405MP* 40x5 54.8 U 298 167 107 74 52 41 26 18 13 10 8 6 2030
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2
B405MP* 40x5 57.4 U 298 167 107 74 52 41 26 18 13 10 8 6 2030
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2
C455MP* 45x5 46.7 U 286 160 102 71 52 40 25 17 13 10 7 6 5 2030
D 0.8 1.4 2.2 3.2 4.4 5.7 8.9 12.9 17.5 22.9 29.0 35.8 43.2
A455MP* 45x5 61.4 U 377 212 135 94 67 52 33 23 17 13 10 8 6 2175
D 0.8 1.4 2.2 3.2 4.3 5.7 8.9 12.8 17.5 22.8 28.9 35.8 43.2
C505MP* 50x5 51.6 U 353 198 127 88 64 49 31 22 16 12 9 7 6 5 2200
D 0.7 1.3 2 2.9 3.9 5.1 8.0 11.5 15.7 20.5 26.0 32.1 38.9 46.3
A505MP* 50x5 67.9 U 465 261 167 116 85 65 41 28 21 16 12 10 8 7 2350
D 0.7 1.3 2 2.9 3.9 5.1 8.0 11.5 15.7 20.5 26.0 32.1 38.9 46.3A655MP* 65x5 87.5 U 787 442 283 196 144 110 70 48 35 27 21 17 14 11 2825
D 0.5 1 1.6 2.2 3.0 4 6.1 8.9 12.1 15.8 20.0 24.8 29.9 35.6
A756MP* 75x6 120.2 U 1049 500 378 262 193 147 94 66 48 37 29 24 20 16 3250
D 0.46 1 1.3 1.8 2.5 3.2 5.1 7.3 10.0 13.0 16.5 20.4 24.7 29.4
450 600 750 900 1050 1200 1500 1800 2100 2400 2700 3000 3300 3600
Span mm
Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.
Stainless Steel will be provided in either 30 x 5 or 32 x 5 depending on availability.
Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load.
** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order.
Serrations not recommended for stainless steel or 20mm deep bars.
U-k
Pa
D-mm
4kP
a5
mm
Defl
span
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Aluminium GratingLoad/Deflection Table
FLOORING
Product
Mass
kg/m
2
Load
B
ar
Siz
e
F253AP* 25x3 6.9 U 25.3 14.2 9 6.3 4.6 3.5 2.3 800
D 2.9 5.3 8.2 11.9 16.2 21.2 33.1
A253AS* 25x3 8.0 U 32.4 18.2 11.6 8.1 5.9 4.5 2.9 2 875
D 1.9 3.4 5.4 7.8 10.8 14.2 22.6 33.3
A253AP* 25x3 8.5 U 50.5 28.3 18.1 12.5 9.2 7 4.5 3.1 950
D 2.9 5.3 8.2 11.9 16.2 21.2 33.1 47.7
A255AS* 25x5 12.4 U 53.9 30.3 19.4 13.5 9.9 7.6 4.8 3.4 2.5 1.9 975
D 1.9 3.4 5.4 7.8 10.6 14.0 22.1 32.3 44.7 60
A255AP* 25x5 13.0 U 87 48.9 31.2 21.6 15.8 12.1 7.7 5.3 3.9 2.9 1075
D 3.1 5.4 8.5 12.3 16.7 21.9 34.2 49.2 67 87.6
B255AP* 25x5 14.7 U 87 48.9 31.2 21.6 15.8 12.1 7.7 5.3 3.9 2.9 1075
D 3.1 5.4 8.5 12.3 16.7 21.9 34.2 49.2 67 87.6
F325AP* 32x5 10.7 U 55.5 31.4 20.1 13.9 10.2 7.8 4.7 3.4 2.4 1.8 1.4 1090
D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9
F403AP* 40x3 8.9 U 53.5 30.2 19.3 13.4 9.8 7.4 4.9 3.3 2.4 1125
D 1.5 2.7 4.2 6.1 8.4 10.9 17.1 24.7 33.6
A323AP* 32x3 10.4 U 68.4 38.4 24.5 17 12.4 9.5 6.1 4.2 3 1150
D 1.9 3.4 5.3 7.6 10.4 13.6 21.3 30.7 41.9
A325AS* 32x5 15.6 U 92.8 52.2 33.4 23.2 17 13 8.3 5.8 4.3 3.3 2.6 1200
D 1.5 2.8 4.4 6.3 8.6 11.2 17.5 25.3 34.8 45.6 57.6
A325AP* 32x5 16.2 U 111 62.8 40.1 27.8 20.4 15.6 9.5 6.8 5 3.8 2.9 1300D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9
B325AP* 32x5 17.9 U 111 62.8 40.1 27.8 20.4 15.6 9.5 6.8 5 3.8 2.9 1300
D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9
A403AP* 40x3 12.6 U 107 60.3 38.5 26.7 19.6 14.9 9.9 6.6 4.8 3.6 2.9 1350
D 1.5 2.7 4.2 6.1 8.4 10.9 17.1 24.7 33.6 43.9 55.6
F455AP* 45x5 13.7 U 119 66.5 42.6 29.6 21.7 16.5 10.5 7.3 5.3 4.6 3.1 2.5 1400
D 1.4 2.5 3.9 5.7 7.8 10.2 15.9 23 31.3 10.9 51.8 63.9
A405AS* 40x5 19.2 U 152 85.5 54.7 38 27.9 21.4 13.7 9.5 6.9 5.3 4.2 3.4 1475
D 1.3 2.3 3.7 5.3 7.2 9.5 14.9 21.6 29.6 38.9 49.6 61.8
A405AP* 40x5 19.8 U 198 111 71.2 49.4 36.2 27.7 17.6 12.2 8.9 6.8 5.3 4.3 1525
D 1.7 3.0 4.7 6.8 9.3 12.1 19 27.3 37.2 48.6 61.6 76
A455AS* 45x5 21.5 U 195 109 70 48.6 35.7 27.3 17.25 12.1 8.9 6.8 5.4 4.3 1625
D 1.2 2.13 3.3 4.8 6.5 8.5 13.4 19.4 26.6 35.0 44.7 55.7
A455AP* 45x5 22.0 U 237 133 85.2 59.1 43.4 33.1 21.1 14.6 10.6 8.1 6.4 5.1 1675
D 1.4 2.5 3.9 5.7 7.8 10.2 15.9 23 31.3 40.9 51.8 63.9A503AP* 50x3 15.3 U 164 92.1 59 41 30.1 23.1 14.7 10.2 7.5 5.8 4.5 3.7 1600
D 1.2 2.1 3.4 4.9 6.6 8.7 13.5 19.5 26.5 35.0 43.5 54.6
A505AP* 50x5 24.3 U 281 158 101 70.1 51.4 39.3 25.1 17.3 12.6 9.6 7.6 6.1 1800
D 1.2 2.2 3.4 4.9 6.7 8.8 13.8 19.9 27 35.3 44.7 55.2
A603AP* 60x3 18.0 U 243 137 87 61 45 34. 22 15 11 9 7 5 1836
D 1 1.8 2.9 4.1 5.6 7.4 11.5 16.6 22.5 29.4 37.2 46
450 600 750 900 1050 1200 1500 1800 2100 2400 2700 3000
Span mm
Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.
U-k
Pa
D-mm
4kP
a5
mm
Defl
span
Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load.
** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order.
Panel Lengths are all 6000mm.
Weights shown on pages 6 & 7 are untreated and unbanded.
Galvanising and banding will increase the weights as follows:A - B Pattern 12%C - D Pattern 14%F Pattern 16%
Load /Deflection Tables are arranged in rising strength order. See right hand column.
U = Superimposed uniformly distributed load in kPa (100kg/sqm = 0.98 kPa).
Deflection in millimetres for the load U.
Assumption of load capacity is on single spans.
Note:
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2
4
3
5
2
1
FRP38
6
38
G Pattern
FIBRE REINFORCED PLASTIC
FLOORING
ISOPTHALIC POLYESTER RESINASTM E-84 Fire rating Class 1, 25 or less
VINYL ESTER RESINASTM E-84 Fire rating Class 1, 25 or less
PHENOLIC RESINASTM E-84-97aFire spread index 4. Smoke developed value 1.
Meets: Class 1 Flammability per ASTM E-84.Class A interior wall & ceiling finish per NFPA No. 255.Available only in 38mm deep.
TOP SURFACE
FRP GRATING
Available in a variety of colours.We recommend:
Isopthalic Polyester Resin - GreenVinyl Ester Resin - Yellow
Phenolic Resin - Reddish Brown
TREATMENT/COLOUR
PANEL SIZE
CODES:
I = Isopthalic Polyester ResinV = Vinyl Ester ResinP = Phenolic Resin
CODES:
G = GreenY = YellowD = Dark Grey
R = RedRB = Reddish-Brown
CODES:
1 = 1220 x 3660
CODES:
G = GritP = Plain
MATERIAL
FEATURES/BENEFITS1. Integral, onepiece construction increases loadbearing capabilities.
2. Load applied to a Webforge FRP bar is transferred to adjoining bearing bars,
assisting in load distribution on the grating as well as on the support structure.
3. Smooth resinrich vertical surfaces and tapered bars allow all debris to fall through.
4. Continuous glass fibre strand in alternating layers thoroughly wetted with theappropriate resin for excellent corrosion resistance.
5. Open area 70%.
1. Choose a pattern.
2. Choose a load bar from the Load/ Deflection Table on page 9.
3. Add the options for Material, Top Surface and Colour.
4. Panel size suffix should be stated only if you want a stock panel.
Panels will have fingers (see page 18) unless the required sizes fall on a bar width.
Examples:
G256IGG 1/1500 x 1300 span
G256VGY 2/6250 x 768 span (each in 2 pieces)
G386IGG1 6/1220 x 3660 span Stock panels
8
HOW TO ORDER FRP
FRP GRATINGAvailable in a variety of sizes suitable for cuttingto suit the application.
Fixing Clips - See pages 14-15 >
FRP GRATINGNormally provided with an anti-skid surface.This is a coarse grit embedded into the resin.Plain top surface is available.
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FLOORING
FRP Grating
%
CONCENTRATION
MAX. OPER.
TEMP. 0F /0C
%
CONCENTRATION
MAX. OPER.
TEMP. 0F /0C
TYPE V TYPE ICHEMICAL
EXPOSURE
Acetic Acid 50 180/82 50 125/52Aluminium Hydroxide 100 180/82 100 160/71Ammonium Chloride ALL 210/99 ALL 170/77Ammonium Hydroxide 28 100/38 28 N/RAmmonium Bicarbonate 50 160/71 15 125/52Ammonium Sulphate ALL 210/99 ALL 170/77Benzene N/R N/R N/R N/RBenzoic Acid SAT 210/99 SAT 150/66Borax SAT 210/99 SAT 170/77Calcium Carbonate ALL 180/82 ALL 170/77Calcium Nitrate ALL 210/99 ALL 180/82Carbon Tetrachloride 100 150/65 N/R N/RChlorine - Dry Gas - 210/99 - 140/60Chlorine - Water SAT 200/93 SAT 80/27Chromic Acid 10 150/65 5 70/21
Citric Acid ALL 210/99 ALL 170/77Copper Chloride ALL 210/99 ALL 170/77Copper Cyanide ALL 210/99 ALL 170/77Copper Nitrate ALL 210/99 ALL 170/77Ethanol 50 100/38 50 75/24Ethylene Glycol 100 200/93 100 90/32Ferric Chloride ALL 210/99 ALL 170/77Ferrous Chloride ALL 210/99 ALL 170/77Formaldehyde ALL 150/65 50 75/24Gasoline 100 180/82 100 90/32Glucose 100 210/99 100 170/77Glycerine 100 210/99 100 150/66Hydrobromic Acid 50 150/65 50 120/49Hydrochloric Acid 37 150/65 37 75/24Hydrogen Peroxide 30 150/65 5 100/38
Lactic Acid ALL 210/99 ALL 170/77
Lithium Chloride SAT 210/99 SAT 150/66Magnesium Chloride ALL 210/99 ALL 170/77Magnesium Nitrate ALL 210/99 ALL 140/60Magnesium Sulphate ALL 210/99 ALL 170/77Mercuric Chloride 100 210/99 100 150/66Mercurous Chloride ALL 210/99 ALL 140/60Nickel Chloride ALL 210/99 ALL 170/77Nickel Sulphate ALL 210/99 ALL 170/77Nitric Acid 20 120/49 20 70/21Oxalic Acid ALL 210/99 ALL 75/24Perchloric Acid 30 100/38 N/R N/RPhosphoric Acid 100 210/99 100 120/49Potassium Chloride ALL 210/99 ALL 170/77Potassium Dichromate ALL 210/99 ALL 170/77Potassium Nitrate ALL 210/99 ALL 170/77
Potassium Sulphate ALL 210/99 ALL 170/77Propylene Glycol ALL 210/99 ALL 170/77Sodium Acetate ALL 210/99 ALL 160/71Sodium Bisulphate ALL 210/99 ALL 170/77Sodium Cyanide ALL 210/99 ALL 170/77Sodium Hydroxide 25 180/82 N/R N/RSodium Nitrate ALL 210/99 ALL 170/77Sodium Sulphate ALL 210/99 ALL 170/77Stannic Chloride ALL 210/99 ALL 160/21Sulphuric Acid 75 100/38 25 75/24Tartaric Acid ALL 210/99 ALL 170/77Vinegar 100 210/99 100 170/77Water - Distilled 100 180/82 100 170/77Zinc Nitrate ALL 210/99 ALL 170/77Zinc Sulphate ALL 210/99 ALL 170/77
%
CONCENTRATION
MAX. OPER.
TEMP. 0F /0C
%
CONCENTRATION
MAX. OPER.
TEMP. 0F /0C
TYPE V TYPE ICHEMICAL
EXPOSURE
G256*** 25 x 6 12.1 2.5
3.0
4.0
5.0
7.5
10.0
15.0
0.27
0.33
0.44
0.55
0.94
1.1
1.74
1.03
1.25
1.67
2.37
3.11
4.15
6.23
2.58
3.1
4.48
5.17
7.76
10.34
15.52
6.15
7.6
9.64
11.97
17.48
15.51
18.61
750mm
G386*** 38 x 6 18.6
2.5
3.0
4.0
5.0
7.5
10.0
15.0
0.1
0.12
0.17
0.21
0.31
0.41
0.63
0.27
0.32
0.43
0.53
0.8
1.06
1.6
0.98
1.4
1.71
2.02
2.81
3.59
5.16
1.68
2.03
2.7
3.38
5.06
6.75
10.13
4.7
5.64
7.52
9.4
14.1
18.8
1050mm
Prod
uct
Load
Bar
Siz
e
Mass
kg/m
2Span mm
4kP
a5
mm
Defl
span
Allowable Environmental Service Conditions
9
ALL - All Concentrations SAT - Saturated Solution N/R - Not Recommended.
The corrosion resistance data listed above is for general information only.
Resin manufacturers have provided test data which indicates the specific resin can withstand the corrosion conditions listed above. Webforge believes the datato be true and accurate but no guarantee is expressed or implied as to specific performance. Testing for specific environments is recommended.
450 600 750 900 1200
Deflection mm
Span mm
U=
kP
a
FRP Grating Load/Deflection Table
Note: Where *** indicates Material. Top Surface. Treatment/Colour. See options page 8.
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5.55.5
10.510.5
WM50080Pattern
WM50110Pattern
WM50075Pattern
WM50105Pattern
SWM = 45
LWM = 135THICKNESS = 5WIDTH = 8HEIGHT= 16
SWM = 45LWM = 135THICKNESS = 5WIDTH = 11HEIGHT= 22
SWM = 30LWM = 75THICKNESS = 5WIDTH = 7.5HEIGHT= 15
SWM = 30LWM = 75THICKNESS = 5WIDTH = 10.5HEIGHT= 21
88
55
45
135
1111
45
135
7.57.5
30
75
30
75
55
55
55
WM50055Pattern
SWM = 22LWM = 57THICKNESS = 5WIDTH = 5.5HEIGHT= 11
22
5755
10
Expanded Metal
FLOORING
EXPANDED METALAvailable in a range of sizes that allow for direct placement
onto support steel without the need for cutting.
MILD STEELRecommended for impact, high load applications whereeconomy and strength are paramount.
SAFETY
The raised angular pattern provides excellent grip on inclined walkways.
TOP SURFACE
EXPANDED METAL
Available Galvanised (ASNZ 4680), Bitumen Dipped or left Untreated.
TREATMENT/COLOUR
PANEL SIZE
CODES:
M = Mild
CODES:
G = GalvanisedB = Bitumen DippedU = Untreated
CODES:
1 = 3000 x 1200 LWM
2 = 3000 x 900 LWM3 = 3000 x 750 LWM4 = 3000 x 600 LWM10 = 2300 x 1200 LWM11 = 2300 x 900 LWM12 = 2300 x 750 LWM13 = 2300 x 600 LWM
CODES:
R = Raised
MATERIAL
Fixing Clips - See pages 14-15 >
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1. Choose a pattern from page 10.
2. Add the options for Material, Top Surface and Treatmentand Panel Size if required.
3. Panel size suffix should be stated only if you want a stock panel.
Examples:
WM5008MRU 1/6500 x 750 LWM (in 3 pieces)
WM50110MRG 2/27000 x 900 LWM (each in 9 pieces of 3000 x 900)
WM50075MRU2 1/3000 x 900 LWM Stock Panel
WM50080MRUAll as per drawing supplied.
Produ
ct
Nomin
al
Meshs
ize
SW
xL
W
Thick
nessmm
Str
and
Wid
thmm
Massk
g/m
2
600
900
1200
4kP
a5
mm
De
flSp
an
U=k
Pa
D=m
m
Simple Span mm
Note: Where *** indicates Material. Top Surface. Treatment/ Colour. See options page 10.
WM50080*** 45 x 135 5 8 14 U 4.7 2.2 1.2 775
D 3 4.5 6
WM50110*** 45 x 135 5 11 19 U 6.3 2.85 1.7 860
D 3 4.5 6
WM50075*** 30 x 75 5 7.5 22 U 5.6 2.65 1.5 790
D 3 4.5 6
WM50105*** 30 x 75 5 10.5 28 U 8 3.6 2 920
D 3 4.5 6
WM50055*** 22 x 57 5 5.5 17 U 7.33 3.02 1.05 725D 3 4.50 6
Load/Deflection Table
HOW TO ORDER EXPANDED METAL
FEATURES/BENEFITSExpanded metal is one continuous single sheet of meshproduced when a flat metal plate is sheared and stretched butis left intact at the knuckles. It is available in a variety ofthicknesses with differing sizes and designs of the apertures.
The strands and knuckles are set at a uniform angle to theplane of the sheet. This adds strength and rigidity anddistributes the load to the supporting frames.
Because there are no welds or joins it operates as a structuralmember that distributes loads evenly over a wide area.
The high strength to weight ratio makes it suitable for manyindustrial and ornamental applications.
No loose strands or welds means minimal deterioration from
constant exposure or movement.
A further feature is the provision of an excellent anti-slipsurface. This makes the product suitable for ramps (e.g. inclinedwalkways adjacent to conveyors) platforms and stair treads.
The open nature of the product provides good visibility throughthe mesh as well as the easy passage of air and sound whilstensuring security and protection.
Expanded Metal
11
FLOORING
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Stair Treads
Mild/StainlessSteel
WELDED Fixing, Banded Ends,No Nosing Type T1
BOLTED Fixing, Holed End Plates,No Nosing Type T2
WELDED Fixing, Banded Ends,Floor Plate Nosing Type T3
BOLTED Fixing, Holed End Plates,Floor Plate Nosing Type T4
WELDED Fixing, Banded Ends,Abrasive Nosing Type T5
BOLTED Fixing, Holed End Plates,Abrasive Nosing Type T6
BOLTED Fixing.Abrasive Nosing Type T5
Alumin
ium
FRP
WELDED Fixing, Banded Ends,No Nosing Type T1
BOLTED Fixing, Holed End Plates,No Nosing Type T2
WELDED Fixing, Banded Ends,Floor Plate Nosing Type T3
BOLTED Fixing, Holed End Plates,Floor Plate Nosing Type T4
WELDED Fixing, Banded Ends,Abrasive Nosing Type T5
BOLTED Fixing, Holed End Plates,Abrasive Nosing Type T6
12
125
125
125
155
165
185
185
215
205
245
245
245
234
275
285
275
272
305
325
305
310
A& B Pattern
C& D Pattern
F Pattern
G Pattern
RECOMMENDED TREAD WIDTHS FOR GRATING PATTERNS
900
750
550
1300
1200
850
1600
1500
1350
550
900
450
1275
700
614
880
RECOMMENDED MAXIMUM LENGTHS FOR GRATING PATTERNSSTEEL ALUMINIUM FRP
A&B Pattern
C&D Pattern
F Pattern
G Pattern
LOAD BAR SIZE 25 x 5 32 x 5 40 x 5 25 x 5 32 x 5 40 x 5 25 x 6 38 x 6
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STAIR
TR
EADS
How to order Stair Treads
Standard Tread Type: T5 or T6
Standard Material: C255MP*
Where* indicates treatment.See page 3
Standard Length: 750mm
Standard Widths: 285mm
Eg. T5/C255MPG
40mm minimumrecommendedbearing surface
Standard Tread Type: T5Standard Material: G386IGG
Where G indicates green.See pages 8 & 9
Standard Lengths: 730 or 768mm
Standard Widths: 235 or 273mm
Eg. T5/G386IGG
Attach with:
Top Saddle: C130SM
Screw: C312SM
13
Standard Tread Type: T5 or T6
Standard Material: A325AP*
Where* indicates treatment.See page 3
Standard Length: 750mm
Standard Widths: 275mm
Eg. T6/A325APM
125
25
All Treads sniped at 35unless requested otherwise
Compliance with AS1657 requires width = >215
Compliance with AS1657 requires width = >215
14mm
100
50
65
Tread Width
75
45 For 125 Tread widths (Not slotted)
For 155, 165, 185 Tread widths (Not slotted)
For 205, 215 Tread widths (Slotted punching)
For 245, 275, 285, 305, 325 Tread widths
(Slotted punching)
Examples:
T6/C255MPB
50/285 x 750
T3/A325MPG
10/245 x 1250
T1/F255MPU
10/275 x 550
Examples:
T6/A325APM
50/285 x 750
T3/A405APPC
10/245 x 1250
T1/F405APA
10/275 x 700
1. Choose the standard tread shown or
design your own as follows:
2. Select tread type from pictures opposite.
3. Select required pattern, bar size and width
by referring to the table on page 12.
4. Select options of Material, Top Surface and
Treatment from page 3.
5. Nominate required quantity and dimensions.
HOW TO ORDERMILD/STAINLESS STEEL TREADS
125
25
All Treads sniped at 35unless requested otherwise
14mm
100
50
65
Tread Width
75
45 For 125 Tread widths (Not slotted)
For 155, 165, 185 Tread widths (Not slotted)
For 205, 215 Tread widths (Slotted punching)
For 245, 275, 285, 305, 325 Tread widths
(Slotted punching)
1. Choose the standard tread shown or
design your own as follows:
2. Select tread type from pictures opposite.
3. Select required pattern, bar size and width
by referring to the table on page 12.
4. Select options of Material, Top Surface and
Treatment from page 3.
5. Nominate required quantity and dimensions.
HOW TO ORDERALUMINIUM TREADS
Examples:
T5/G386IGG
50/234 x 728
T5/G386VGY
15/272 x 766
1. Select the standard tread shown or design
your own as follows:
2. Select required bar size and width by
referring to the table on page 12.
3. Select the options of Material, Top Surface
and Colour from page 3 or by reference
to the full details on FRP in pages 8 & 9.
4. Nominate required quantity and dimensions.
HOW TO ORDERFRP TREADS
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Fixing Clips
FLOORING
Clip Set Code Pattern Description Comprises Usage
C001MG A - F Clip Set Top C100MG Mild steel gratingA-F Pattern Bottom C200MG =
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BOTTOMS
SCREWS/RIVETS
TOPS
WELDING
FLOORING
15
Fixing Clips
Webforge believe that welding to the support structure is a suitable process. Minimum number of welds is four per panel.Grating: Weld 5mm fillet 25mm long at 1000mm centres.Expanded Mesh: Weld every fourth strand.
CLIP FREQUENCY4 per panel. Approximately 3 per M2 where span is +/ 1500mm. Approximately 5 per M2 where span is +/ 750mm.
C100MU
C100MB
C100MG
C100SM
C101MG
C101SM
C102MG
C102SM
10
7
30,40 or 60 60
32
8.2
38
25or38
6
25or38
C133SM (25mm)
C134SM (38mm)
C150MG (SWM30)
C151MG (SWM45)
30 or 45
96
25or38
C131SM (25mm)
C132SM (38mm)
C130SM
C200MU
C200MB
C200MG
C200SM
C210MG
C210SM
8.2 x 40 Slot
M8 Tapped
C301MG (65 x 8)
C301SM (65 x 8)
C302MG (50 x 8)
(Pilot Hole7.4mm)
C310SM (20 x 6)
C311SM (30 x 6)
C312SM (50 x 6)
C400MG (Grip Range 9-16mm)
C401MG (Grip Range 6-20mm)
C303MG (80 x 8)
C303SM (80 x 8)
C304SM (50 x 8)
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StairTreads
Manufacturing Tolerances
16
Mild/StainlessSteel
Aluminium
FRP
Exp
andedMetal
mm mm mmmm
Transverse Bow
SPAN SD
D1
WIDTH
W
W1
10mm Nominal
Load Bar
Span S
WIDTH
W
Fabrication WeldingSpan Span
10mm Nominal
Actual cutout will beto nearest load bar
Width
Installation
Clearances
25mmmin
LWM
Minimum SupportDimension
Load Bars
Load Bars
1/100 of width
1/200 of width
Banding bars and attachments are weldedwith minimum 3mm fillet to one side of:
every 5th loadbar on A&B Pattern grating
every 4th loadbar on C&D Pattern gratingevery 3rd loadbar on F Pattern grating
Other welding is applied to cut-outs,splays or circles as appropriate oras requested.
D1
W1
SWM
LWM
S
A
L
Span
Length + 0mm - 3 mm
Width+-
3mm
Depth
D
c
Support
D
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CROSS ROD
In mild steel this is a twistedsquare bar forged into thetop of the load bar.
In stainless steel grating thisis a round bar forged into thetop of the load bar.
In aluminium this is a squarebar inserted through punchedholes in the load bar andswaged to hold it in position.
BANDED
Refers to the process ofwelding a flat bar (normally5mm) to the loadbars afterthey have been cut to size toprovide a uniform appearancearound all sides of a gratingpanel. This process also helpsprevent injury from lacerationduring installation and assistsin keeping the panels flat.
SERRATIONS
Small notches made in thetop edge of the load bar toassist in slip resistance.
NOSING
A member attached to or onthe leading edge of a stairtread or at the top of a flight
of stairs to assist slipresistance and to give a clearvisual indication of the startof the flight.
Can be
Floor Plate
Abrasive
KICK PLATE
Heavy section flat bar weldedto ends or sides of panels andaround cut outs, etc. whenspecified. Top edge to be100mm above grating generallyand is typically 130 x 6.
CUT OUTGrating areas removed frompanel to permit passage forinstallation of pipes, plantand structural and handrailitems.
GROSS AREA
The total area of grating asshown on drawings using
overall width and lengthdimensions of grating ie: Wx L.
The gross area is always thearea calculated for invoicingpurposes.
WIDTH
Overall dimension of a panelmeasured at right angles to theload bars. Always called Widtheven if greater than the length.
18
Terminology - Grating/Expanded Metal
FLOORING
CUT TO SIZE ONLY
Refers to the process ofleaving the panels with a rawcut edge and not banded as
described above.
EXACT SIZE
Refers to the requirement tomake the panels to an exactdimension and not to beadjusted to the nearest widthacross the standard patternof the load bars.
LONG WAY MESH (LWM)
The distance from a point ona knuckle to a correspondingpoint on the followingknuckle measured across theLong Way. LWM is the sameas span in grating.
SHORT WAY MESH (SWM)
The distance from a point ona knuckle to a corresponding
point on the followingknuckle measured across theShort Way.
LONG WAY OPENING (LWO)
The distance measured from theinside of the knuckle in thelong way.
SHORT WAYOPENING (SWO)
The distance measured fromthe inside of the knuckle in theshort way.
KNUCKLE
The intersection of 2 strands.It is always the width of 2
strands.
OVERALL HEIGHT
The actual measurement ofthe height of the meshmeasured at the knuckle.
LOAD BAR
Flat Bar from which gratingis made.
SPAN
Overall dimension of a panelmeasured parallel with load bar.
Indicated by this symbol
FINGERS
In FRP grating this describesa panel cut that does not runadjacent to the load bar.
PENETRATIONS
As for cut out but typicallywithin the grating panel andnot on the edge.
Knuckle
Strand Width
SWO
LWM
LWO
StrandThickness
Long Way MeshSPAN
SWM
Short WayMesh
WIDTH
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GALLERY
19
Our Products
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PPlatform
CCored
WWelded
SSide
SSide
600
S90Side 90
32NB
25NB
32NB
25NB
HandrailsSTANCHIONS
SCSide Conveyer
SCSide Conveyer
SOSide Offset
PCPlatform Corner
IGIn Ground
1000
50
550
150
TOP OF STEEL
450
550
75
55
505
55
550
75
450
1000
900
1020
460
560
460
560
460
1020
560
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Finding The Right Stanchion
PAPlatform Angle
CACored Angle
WAWelded Angle
SALSide Angle Left
SARSIde Angle Right
AMAngle Mounted
AMWAngle Mounted
Welded
SOALSide Offset Angle
Left
SOARSide Offset Angle
Right
21
STANCHIONS
100
450
200250
K L M
32NB
280
180
340
340
140
End of Cap
TerminationDetail
APPROX
.
200
SHSSwivel Head
Stanchion
SHSSwivel Head
Stanchion
32NB
25NB
150
475
450 450
550
1000
IGAIn Ground Angle
460
560
460
485 (Stair)560(Ramp)
460
1020
560
100
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51
22
Options
100 kickplate
typ.
10
2065
40 typ.
10
2565 65
10
32
20mm GRATING 25mm GRATING 32mm GRATING
SO TYPE OFFSETS
CHANNELS UNIVERSAL BEAMS
SIZE OFFSET OFFSET SECTION OFFSET OFFSET
Steel
460
560
75 RADIUS
Steel 90mm
Aluminium 140mm
OFFSET
Base Plates
170
125
65
145102
150
88
88
150
All base plates are 10mm thick.
Hole size 17.5mm typical.
ANGLE
MOUNTED
ONLYFrom 15-45
Kickplate Mounting Brackets55
GRATING
Type SO
D D
75
Type S
30
nil
D = 40
D = 115
20,25,32
D = 65
D = 140
40,45,50
D = 80
D = 160
55,60,65
D = 100
D = 175Slot allows 7mm up/down adjustment to kickplate. All kickplate brackets aremounted right side when viewed from walking surface.
Grating height mm
P, W, C
S & SO
DIMENSION D FOR VARIOUS STANCHION TYPES
KICKPLATE POSITIONS
50
14 dia.
20
45
20
25
TYPICAL ELEVATION
40 x 40 x 6 angle
85mm long
D
40
Type P
STEEL ALUM. STEEL ALUM.
110
110
110
110
130
130
130
150
150
150
150
150
150
165
200UB
250UB
310UB
360UB
410UB
460UB
530UB
110
110
130
130
130
130
140
150
150
150
150
150
165
165
Aluminium SO Stanchion centres should not exceed 1800mm.
Steel SO Stanchion offset should not exceed 250mm if compliancewith AS 1657 is required.
6045
For0
-14
For1
5-30
For3
1-4
5
MONOW
ILLS
HAND
RAILS
Steel
85
GRATING
Type SO
D D75
Type S
30
D
45
Type P
Aluminium 5014 dia.
20
45
20
25
TYPICAL ELEVATION
75
170
125
80
145102
150
88
88
150
80
STANDARD&
ANGLEMOUNTEDFrom 0-14
CORNER
Aluminium
All base plates are 12mm thick.
Hole size 17.5mm typical.
40 x 40 x 6 angle - P,S stanchion
80 x 40 x 6 angle - SO stanchion
85mm long
150 x 75
180 x 75
200 x 75
230 x 75
250 x 90
300 x 90
380 x 100
(use BNW Part C340MG)
(use BNW Part C340SM)
ote t at c p ate ount ng rac et
specifications have recently changed.
Please visit the Webforge website at
www.webforge.com.au/access_productsfor the latest updates specifications.
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Important
NW swing SW swing NE swing SE swing
Horizontal Closure Bends (HCB)
Standard Pipe:
32NB 3.2mm WT
Available in other pipe sizes. See specifications on page 25.
Angle Closure Bends (ACB)
Standard Pipe:
32NB 3.2mm WT
Available in other pipe sizes. See specifications on page 25.
Available with value from 1 - 45
Rail Bends (RB)
Standard Pipe:
Handrail 32NB 3.2mm WT
Knee rail 25NB 3.2mm WT
Standard Leg:300mm x 300mm
Non-Standard Leg:L1 + L2 =
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Type Standard Jumbo
Material Aluminium Steel
Grade 250 316L 6063-T6 250
STANCHION - STANDARDNB 40 65OD 48.3mm 48.26mm 50mm 76mm
Wall Thickness 3.2mm 2.77 sched 10 4.0mm 3.6mm
STANCHION - HEAVYNB 40 65OD 48.3mm 48.26mm 76
Wall Thickness 4.0mm 3.68mm sched 40 4.5mm
BALL OD 76mm 76mm 76mm 125mm
RAILS - STANDARD - HANDNB 32 65OD 42.4mm 42.16mm 46mm 76mm
Wall Thickness 3.2mm 2.77mm 3.5mm 3.6mm
Weight 3.17kg 2.73kg 1.27kg 6.57kgRAILS - STANDARD - KNEE
NB 25 65OD 33.7mm 33.40mm 40mm 76mm
Wall Thickness 3.2mm 2.77mm 3.0mm 3.6mmWeight 2.46kg 2.11kg 0.95kg 6.57kg
RAILS - SPECIALS- HAND & KNEE
NB 25 to 40OD 33.7mm to 48.3mm
Wall Thickness 3.2mm to 4.0mm
PIPEOD= < 50mm +/-0.2mm +/-0.2mm +/-0.2mm
OD>50mm & = < 75mm +/-0.25mmThickness Variation +/-10% +/-10% +/-10% +/-10%Base Plates +/-1mm +/-1mm +/-1mm +/-1mm
Spheres Drilling 2-4mm oversize 2-4mm oversize 2-4mm oversize 2-4mm oversize
Spheres Hole Angle +/-1 any horizontal +/-1 any horizontal +/-1 any horizontal +/-1 any horizontal
axis 0.5 in slope axis 0.5 in slope axis 0.5 in slope axis 0.5 in slope
SPACINGAS1657 2000mm 2000mm 1800mm
AS1657 App.B
Stanchion P 3000mm 3000mm 1800mm 4000
Stanchion S 2700mm 2700mm 1800mm
Stanchion W 3000mm 3000mm
Stanchion SO 3000mm 3000mm 1300mm
Stanchion C 1800mm
MildSteel
StainlessSteel
25
Specifications
MONOW
ILLS
HAND
RAILS
Type Steel Aluminium
PC, C, CA, SA,SC 4.85kg 5.30kg 2.10kgP, PA 4.75kg 5.20kg 2.05kg
W, WA, AMW 3.85kg 4.40kg 1.66kgS 5.00kg 5.60kg 2.16kgSO 5.35kg 5.85kg 2.52kg
SOAL/SOAR 5.30kg 5.60kg 2.29kgAM 4.45kg 5.00kg 1.92kgL 1.60kg 1.90kg 0.69kgM 2.0kg 2.30kg 0.86kgK 1.30kg 1.60kg 0.69kg
IG, IGA 6.0kg 7.0kg 2.64kg
3.2mm WT 4.0mm WT
+ - L/100
1mm
1mm
L2mm
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All the items shown on the preceding pages can be suppliedloose or fabricated into panels ready for installation on site.
Pre-Galvanised materials. Welded. Cold Galvanisetouch up.
Untreated.
Hot Dip Galvanised after fabrication.
Fabricated from your drawings.
Modular panels as detailed below. Call the Webforge officefor these Drawings in more detail. STD-003, STD-034.
Fabrication
1000, 1500 or 2000 or Special
4560
560
REF.DETAIL
32NB 3.2WT.
25NB 3.2WT.
NOMINATE STANCHIONTYPE
D
100 X 6
1500 or 2000 or 1/2 SPECIAL
460
55600
REF.DETAIL
1500 or 2000 or 1/2 SPECIAL
3000 or 4000 or SPECIAL
D
32NB 3.2WT.
25NB 3.2WT.
100 X 6
NOMINATE STANCHIONTYPE
1500 or 2000 1/3 SPECIAL
460
560
REF.
DETAIL
1500 or 2000 or 1/3 SPECIAL
4500 or 6000 or SPECIAL
1500 or 2000 or 1/3 SPECIAL
D
32NB 3.2WT.
25NB 3.2WT.
100 X 6
NOMINATE STANCHION
TYPE
We can supply and install the complete package on site.
Installation460
485
REF.DETAIL
REF.DETAIL
32NB3.2WT.25NB3.2WT.
1500or2000orSPECIAL
NOMINATESTANCHIONTYPE
460
485
32NB3.2WT.25NB3.2WT.
1500or2000or1/2SPECIAL
1500or2000or1/2SPECIAL
3000or4000orSPECIALNOMINATESTANCHIONTYPE
REF.DETAIL
REF.DETAIL
460
485
32NB3.2WT.25NB3.2WT.
1500or2000or1/3SPECIAL
1500or2000or1/3SPECIAL
1500or2000or1/3SPECIA
L
4500or6000orSPECIAL
NOMINATESTANCHIONTYPE
REF.DETAIL
REF.DETAIL
2H/1000, 2H/1500, 2H/2000 & 2H/S
3H/3000, 3H/4000, & 3H/S
4H/4500, 4H/6000, & 4H/S
2R/1500, 2R/2000 & 2R/S
3R/3000, 3R/4000 & 3R/S
4R/4500, 4R/6000 & 4R/S
27
Barrier Products
MONOW
ILLS
HAND
RAILING
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120
Your choice of infill
Your choice of stanchion type
Jumbo stanchions
Standard:
12mm diameter rods
Jumbo:
16mm diameter rods
Standard:
12mm diameter rods
Jumbo:
16mm diameter rods
Cranked
As Drawn Opposite hand
Alternating
16 x 16mm square rods
with middle twist.
BAL-3
BAL-2
BAL-1
BAL-SPBALUSTRAD
E
Balustrade
Base Plate detail. See page 22.
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Balustrade
BALUSTRAD
E
29
75
BAL-1D
BAL-6
BAL-5
BAL-4
Perforated plate
2mm PGI
6.5mm holes
40% open area
25mm border all sides
6mm toughened glass
Die cast clamp
20 x 5mm
Zig Zag
As for BAL-1, with the addition
of extra railing to comply with
requirements of AS1428.1 -2001
for disability access.
Additional rail may be applied to
other balustrade types by suffix D.
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JCJumbo Cored
JWJumbo Welded
JSJumbo Side
JCAJumbo Cored Angle
JWAJumbo Welded Angle
JSALJumbo Side
Angle Left
JPJumbo Platform
JSJumbo Side
JSARJumbo Side
Angle Right
JAMJumbo Angle
Mounted
JAMWJumbo Angle
Mounted Welded
BASEPLATE
30
JUMBO
Hole dia. 20mm
Jumbo
700
550
450
550
700
65NB
65NB
65NB
65NB
150
16mm Thick
450
485 (Stair)550(Ramp)
5050
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Horizontal Closure Bends (HCB)
Standard Pipe:
65NB 3.6mm WT
See specifications on page 25.
Closures and Bends
Bumprails
Bends/Closures/Bumprail
JUMBO
31
Choose stanchion type and nominate dimensions
125
Rail Bends (RB)
Standard Pipe:
65NB 3.6mm WT
Standard Leg:400mm x 400mm
Non-Standard Leg:L1 + L2 =
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Our Products
GALLERY
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Through its network of operations throughout
Australia, New Zealand and Asia, Webforge has theresources and experience to service a complete
range of projects whatever the complexity or size.
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Webforge Worldwide CentresAustraliaWebforge (NSW)73-75 Bassett StreetMona Vale NSW 2103Phone: (02) 9997 8555
Fax: (02) 9997 7546Postal: PO Box 440Mona Vale NSW 1660Email: [email protected]
Webforge (QLD)1149 Kingsford Smith DrivePinkenba QLD 4008Phone: (07) 3260 1064Fax: (07) 3260 1130Postal: PO Box 1452Eagle Farm QLD 4009Email: [email protected]
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Clayton South VIC 3169Phone: (03) 9551 1911Fax: (03) 9558 0730Postal: Private Bag 155Clayton South VIC 3169Email: [email protected]
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PhilippinesPhone: 63 49 543 0441Fax: 63 49 543 0440Email: [email protected]
IndonesiaPT Webforge IndonesiaKawasan Industri Jababeka
Jl. Jababeka V Kav V-9Cikarang-Bekasi 17530PO Box 387, Bekasi 17038IndonesiaPhone: 62 21 893 4513Fax: 62 21 893 4516Email: [email protected]
MalaysiaWebforge (KL) Sdn BhdLot 3, Jalan Gudang 16/9Section 16, 40700 Shah AlamP.O. Box 7601, 40720 Shah AlamSelangor Darul EhsanMalaysiaPhone: 60 3 5519 0652Fax: 60 3 5519 0749Email: [email protected]
VietnamRepresentative Office in VietnamWebforge (KL) Sdn BhdUnit 614, Me Linh Point Tower2 Ngo Duc Ke, District 1
Ho Chi Minh CItyVietnamPhone: 84 8 823 7850 ext. 237Fax: 84 8 827 4661Email: [email protected]
ChinaGuangzhou Webforge Grating Co Ltd
Jinhua 3rd StreetGuangzhou Economic& Technological Development Zone
Guangzhou 510730ChinaPhone: 86 20 8221 2791Fax: 86 20 8221 2792Email: [email protected]
Wuxi Webforge Grating Co.Lot 40B, Wuxi National High New Tech.Industrial Development ZoneWuxi, Jiangsu, P.C. 214028ChinaPhone: 86 510 521 1188Fax: 86 510 521 5188Email: [email protected]
Thailand
Webforge (Thailand) Ltd(Head Office & Factory)Amata City Industrial Estate7/110 Moo 4Tumbol MapyangpornAmphur PluakdaengRayong 21140ThailandPhone: 66 38 956 099Fax: 66 38 956 097Email: [email protected]
(Sales & Marketing)26th Floor, Unit E, North Tower
Jewelry Trade Center Building919/330 Silom Road
Bangrak, Bangkok 10500ThailandPhone: 66 2 630 0861Fax: 66 2 630 0860
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Jebel Ali Free ZoneDubaiUnited Arab EmiratesPhone : 971 4 887 3346Fax : 971 4 887 3347Email : [email protected]
www.webforge.com.au
Disclaimer:While Webforge has taken all reasonable care in preparing this brochureWebforge takes no responsibility for loss resulting from relying on itscontents. Customers should make their own enquiries as to whether anyproducts described in this brochure are suitable for their intended use.Information in this brochure may change without notice.
Goodrich Graphics 8/2004
Webforge (WA)24 Tennant StreetWelshpool WA 6106Phone: (08) 9361 8933
Fax: (08) 9361 7057Postal: PO Box 151Bentley WA 6982Email: [email protected]
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Palmerston North NZPhone: (06) 356 1246Fax: (06) 356 7782Postal: PO Box 1506Palmerston North NZEmail: [email protected]
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Jurong Logistic HubSingapore 619115Phone: 65 6861 3611Fax: 65 6861 8344Email: [email protected]