we are kirloskar brothers limited - kirloskarpumps.com presentation_2019.pdf · this is a...

1This is a proprietary document of Kirloskar Brothers Limited

We are KIRLOSKAR BROTHERS LIMITED.

A Kirloskar Group Company


Our Mission, Vision & Values

MissionWe shall be known globally as a reliable, innovative and cost effective solution provider in hydraulic machines & systems.

VisionKIRLOSKAR BROTHERS LIMITED will be one of the most admired engineering companies in the world.

Values- Developing and working with mutual trust. - Building and nurturing team work. - Fairness in dealing with stakeholders. - Quality in everything. - Commitment towards environment.


‘Yamuna’ – Global Headquarters, Kirloskar Brothers Limited, India, LEED Certified Platinum Rated Green Building



KBL at a Glance

Manufacturing & Quality Testing

capabilities

Our Joint ventures and Subsidiaries

Notable Work & Awards

Our Business

Giving back to society



KBL at a Glance


capabilities



Our Business



Giving Employment to

6,000+ people

Manufacturing across

16 plants

Serving world for

125+ years9th

pump

manufacturing company to get N and NPT certification from American Society of Mechanical Engineers

Key Facts about KBL


20152014

2003198819581946

Divested electrical business to form Kirloskar Electrical Company Ltd

Divested internal combustion engine business to form Kirloskar Oil Engines Ltd.

Divested machine tool business to form The MysoreKirloskarLtd.

1941

Divested air

compressors

business to

form Kirloskar Pneumatic Ltd.

2013

Established Kirloskar Ebara Pumps Ltd.

Our Journey

AcquiredBraybarPumps PTY (South Africa)

2010

Incorporation ofKirloskarPompen BV (The Netherlands)

Incorporationof KirloskarBrothersThailand Ltd.

2008

Incorporation of KBL

AcquiredThe KolhapurSteel Limited

Incorporationof KirloskarBrothersInternational B.V.

1920

2007

JV with Corrocoat Ltd,UK to form Kirloskar Corrocoat Pvt Ltd

2006

Establishment of KBL

1888

Acquired Rodelta Pumps International B.V. (The Netherlands)

Acquired SyncroFloInc. (USA)

Amalgamated Hematic Motors Pvt. Ltd. with Kirloskar Constructions & Engineering Ltd to form Karad Projects & Motors Ltd.

Acquired SPP Pumps (UK)

Incorporation of SPP Inc (USA)

AcquiredHematic Motors Pvt. Ltd.


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KBL at a Glance


capabilities



Our Business



Our Joint Ventures and Subsidiaries

Rodelta PumpsInternational B.V., The

Netherlands

SyncroFlo Inc.,The United States of America

SPP Pumps Limited, United Kingdom

Braybar Pumps Limited, South Africa

• Leading manufacturer of API and Non-API pumps • Specialization in O&G, Paper, Chemical and

other fluid management applications

• Leading American pump Packager• Provides Booster and HVAC Packages

• Leading market presence in Fire Pump Packages business. Lowest life cycle cost pump range

• R&D, manufacturing and test facilities in UK

• Manufacturing and sales of high head Multi-Stage pumps, Rubber lined slurry pumps and white metal lined bearings

Kirloskar Brothers (Thailand) Limited, Thailand

Kirloskar Brothers Europe B.V., The Netherlands

• Sales and packaging of centrifugal pumps for South East Asian markets

• Sales and packaging of centrifugal pumps for European markets

http://www.google.co.uk/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&docid=ZfDENiGHXQjcSM&tbnid=z3haAn1fxkgvbM:&ved=0CAUQjRw&url=http://www.arcsa.org/?page=276&ei=YqX4UondIqec0AW4qICACA&bvm=bv.60983673,d.d2k&psig=AFQjCNGTl4afM7DjpkJMN57Xp-FzUitRSA&ust=1392113257094395


Our Joint Ventures and Subsidiaries

Kirloskar Ebara Pumps Limited

• Centrifugal pumps as per API 610• Multistage Boiler feed pumps• Steam turbines and Turbo-gensets• Hydraulic Power Recovery Turbine (HPRT)

Karad Project's And Motors Limited

• Motor manufacturing company with expertise in manufacturing of Stampings, Stators, Rotors, AC rotating machines, Aluminium Die-cast Connecting Rods and Pump assemblies.

• Also manufactures energy efficient motors for various applications .

The Kolhapur Steel Limited

• Specializes in the manufacture of a wide variety of castings.

• The castings caters to demand for products like pumps, valves, turbines (steam and hydro), marine, rubber machinery, mining and general engineering.

Kirloskar Corrocoat Private Limited

• Energy efficiency coatings• Sea water application• Single point solution provider for applications in

Infrastructure, Water, Power, and Oil & Gas


KBL at a Glance


capabilities



Our Business



Our Business

Building & Construction

Water Resource Management

Industrial

Irrigation & Agriculture

Oil & Gas Power

Marine & Defence

Customer Service & Spares

Large & Medium pumping solutions

for complex fluid management system

Small pumpfor day-to-day use at

households and farms.

Valvesfor industrial and large-

scale applications

Hydelturbines

Small Pumps Business


Our Product Line

Over 75 types of Pumps

EPC capabilities

Valves with min diameter 1.27 cm

Valves up to diameter 5 m

Over 28 types of Valves

Pumps up to 22 MW

Head up to 3200 m

Flow up to 120,000 m3/hr. (528,000 US GPM)

Low Tension (LT) induction motors up to 315 frame

Lowest Life Cycle Cost LLC™ pumps world-wide


An overview of our innovative solutions

Pump SelectionPackage

Lowest Life-Cycle Cost (LLC)™Pump

Augmented Reality Mobile Training Guide

Solar SurfacePumping System

Fire Pump Monitoring

Condition Monitoring

Digital Sizing Guide

Canned Motor Pump

Sodium Pumps for Nuclear Power Plant


Association with Governments

Laos

CambodiaAngola

Sudan

Senegal

Egypt

JamaicaGhana

Lesotho Sri Lanka

Vietnam Zimbabwe


Our Global Partnerships


World-class Customers


KBL at a Glance


capabilities



Our Business



Our approach to meet clients’ need for end-to-end solutions

Concept Design

Engineering Design

Performance Analysis

Manufacturing

Conceptualization ImplementationManufacturing

Quality Check

Authorized Service Centre

Installation & Commissioning


Sump CFD Study

CFD analysis

Seismic analysis

• High performance and new product development

• Experimental Sump model studies

• Sump model studies using computational fluid dynamic (CFD) techniques

• Surge, Structural, Cavitation test, and Transient analysis

Approved Patents

‘Arrangements for pumping fluids fromsumps’ is published in US.

Benefit in terms of efforts

Helps in elimination of air entrainment andreduction of minimum submergence.

Benefit in terms of monetary value

Saves in the cost of excavation of the pitas well as in the concrete lining.

6 US patents filled &

approved

Our R&D capability has earned 6 US patents


Pune, India

Bangkok,Thailand

Johannesburg, South Africa

Almelo,The Netherlands

Kaniyur, India

Kirloskarvadi, India

Dewas, India

Sanand, India

Legend

Global Headquarters

Manufacturing facility

Office

Coleford, United Kingdom

Atlanta, USA Velsen-Noord,The Netherlands

Jebel Ali,UAE

Shirwal, India

Kondhapuri, India

Our Global Footprint


At KBL, identity of women

workers matters

100% women run manufacturing plant – KBL’s plant at Kaniyur


Foundry Capability

• 3D Printing facility

• Monthly production capacity = 1,400 tons

• Capability to produce a single casting weighing up to 8,000 kg

• Casting capability of special alloy steels to international standards

• Equipped with a centralized pattern shop, mechanized sand processing system, automatic molding machines and metal pouring system.

• Independent units for cast iron, alloy steel and non-ferrous metals.


View of our manufacturing capability

Fully automatic twin spindle, twin turret machine

Horizontal machining centre

Pattern manufacturing machine

4 Axis machine


Testing and Quality Control Capability

Material Testing and Metrology • Universal Testing Machine• Fatigue Testing Machine• Hardness Tester• Portable co-ordinate measurement • 3D scanning• Spectrometer (computerized)• Surface Finish Measuring

Instruments

FARO arm

Quality Control

Non Destructive Testing Laboratory• Radiography• Ultrasonic Testing• Magnetic Particle Testing• Helium Leak testing• Liquid Penetrant Testing

Testing

• Closed circuit NPSH testing capabilities

• Computerized data acquisition system

• Pump testing at duty conditions up to 5000 kW motor and discharge up to 50,000 m3/hr.

• Physical Sump and Pump model study

• Built as per British Hydraulic Research Association

• Testing at 50 Hz and 60 Hz frequency covering all global supply voltages (3.3 to13.2 kV)

Hydraulic Research Centre


Our International testing facility


Customer Care

Centers / Service Point No.

Authorized Refurbishment Centers 5

Global service contact points 36

Authorized Service and Spares Dealers 126

Authorized Service Centers 467

• Reduction in lead time through Smart planning atworks

• Reduction in order creation time and empowermentof sales force through CRM 7.1 - Service Max ™

Kirloskar Authorised Refurbishment Centre,

Jamshedpur

SPP MENA Service Centre, Egypt


KBL at a Glance


capabilities



Our Business



Water Resource Management

Pelubang Water Supply Scheme,

Malaysia

KBL supplied 8 Nos Horizontal Split Case Pumps (Bottom Suction, Side Delivery)

Head: 98m Flow: 570.6 m3/hr RPM: 993 rpmMotor Rating: 988 HP


Water Resource Management (Cont…)

Hunter Water Corporation, South Wales,

Australia

KBL supplied 2 Vertical Turbine Pumps (BHQ70),

Motor 872 HP


Building & Constructions

Mumbai International Airport - T2 Terminal

KBL supplied 27 pumps for the maintaining systems at the Airport.

Maximum flow : 1703 m3/hr

Maximum head : 27.5 meters

Maximum Speed : 2900 RPM


Building & Constructions (Cont…)

Gujarat International Finance Tec-City (GIFT)

Presently under construction to cater to India’s large financial services potential by

giving global MNCs a world-class infrastructure and facilities.

Maximum flow: 3407 m3/hr

Maximum head : 90 meters

Maximum Speed : 1492 RPM

KBL supplied 12 pumps for its district

cooling systems.


Irrigation

Sardar Sarovar Narmada Nigam Ltd. (SSNNL)KBL’s concrete volute pumps and vertical turbine pumps support the world’s largest pumping system.

Liquid : WaterFlow : 72,000 m3/hr.Head : 16.3 MWCSpeed: 200 RPMMotor : 6035 HP


Irrigation (Cont…)

Bheema Lift Irrigation Scheme,

Telangana, India

Pumping Stations -2 Nos

Pump: Metallic Volute Pumps

Stage I: Qty= 3 Nos.

Flow: 198,720 m3/hr

Head: 48.5m

Stage II: Qty= 3 Nos.

Flow:122,364 m3/hr

Head: 26.5 m


Power

KBL supplied pumps for BharatiyaVidyut Nigam (BHAVINI) – Nuclear Power Corporation of India Limited.

Liquid : Sodium Flow : 14,868 m3/hr. Head : 75 m Speed : 590 rpm Temp : 670°C Motor : 4825 HP


Power (Cont…)

Coastal Gujarat Power Ltd. (CGPL)KBL’s 10 concrete volute pumps supports world’s largest circulating water system

Sump model study

Sump model study

Liquid : Sea Water Flow : 63,000 m3/hr.

Head : 23 MWC

Speed : 271 rpm

Motor : 6973 HP


Power (Cont…)

KBL’s largest VT pump for circulating water handling sea water

Also one-of-the largest offshore CW system in the world …

Qty : 4 SetsLiquid : Sea waterFlow : 45,500 m3/hrHead : 27 m Speed : 325 rpmMotor : 6169 HP


Oil & Gas

Bharat Petroleum Corporation Limited, Mahul-Mumbai1st pump of KEPL supplied in 1989, which is still running satisfactorily.

Model : UCW 350 X 200Liquid : NaphtaFlow : 1000 m³/hr. Head : 115 m

Speed : 1490 rpmTemp : 70°CMotor : 469 HP

Reliance Industries Limited, Hazira-Gujarat.KBL pumps used for Fench water application

Model : BB1 (KBAD)Liquid : Water and hydrocarbonFlow : 1300 m³/hr. Head : 137

Speed : 1470 rpmTemp : 90°CMotor : 1342 HP


Oil & Gas (cont…)

Saudi Aramco Base Oil Company (Luberef)- Saudi Arabia

Model : BB5 150 X 100 (A) DCD

Flow : 1300 m³/hr. to 1800 m³/hr.

Head : 1603.9 m

Speed : 4483 rpm

Capacity : 92 m³/ hr.

Motor : 900 kW

Indian Farmers Fertiliser Cooperative Limited, Kalol- Gujarat

KBL supplied Unit + HPRT + Clutch + Driven Pump + MotorModel : 400 X 300 SPD 2 GT

DRIVEN PUMP

Head 203 m

Capacity 1399 m³/hr.

Speed 1700 rpm

BKW 1471 kW

Temp. 73°C

HPRT

Capacity 1636 m³/hr.

Pressure 30 kg / cm²

Power Generated 1080 HP


Valves

KBL’s valves supports Massachusetts Water Resources Authority, Boston, USA

Size of valves = 2.1 m Type of valves = Butterfly Valves

KBL’s valves supports TNEB. India Project :

Periyar Vaigai Project

Size of valves = 3.0 m Type of valves = Turbine

Inlet

KBL’s valves supports industrial projects like

Jaypee Nigrie TPP

Size of valves = 3.8 m Type of valves = Butterfly


Industry

Head 450 m³/hr.Capacity 160 mMotor 422 HP

Sonshi Mines

• Design, manufacture and supply of Pontoon mounted, AutoprimePumping system with Automation for pit dewatering

• The pump solution included complete electric system, instruments for recording discharge, flow, pressure, power record, safety system, protection devices, alarms, stoppage under dry running, over loading, etc.

• It also included GSM based alarm system.


Industry (Cont…)

EPC For Sea Water Pumping

System Of CCWS, Sohar,

Oman

Liquid : Sea Water

Pump Type : Vertical mixed flow

Qty : 3 Sets

Design Capacity : 15,000 m³/hr

Total Head : 35 m

Speed : 490 rpm

Motor Rating : 2548 HP


Marine & Defense

Indian Warship INS VIRAT

• Presence in projects of national interestlike nuclear submarines and Indiannaval warships

• Kirloskar systems installed in Shipyardsand dry docks such as MDL, GRSE,Pipavav

• Unique solutions:• Water Mist Firefighting system• Axial flow pumps and Containerized

pumps• Jet propulsion pumps for the coast

guard• High head pumps


Certifications and Approvals

• ASME: N, NPT and MO Certification

• QMS ISO 9001-2015

• QMS ISO 9001-2015 : Project Management

• EMS ISO 14001

• OSHAS 1SO 18001

• CE

• ATEX

• FM approved / UL Listed fire fighting packages


KBL at a Glance


capabilities



Our Business



World CSR Congress recognizes KBL as India’s Most Ethical Company


Recognitions to KBL’s dedication for society

Overall excellence Award

– Amity CSR Conclave 2012

KBL Dewas won the Award of “The Best Corporate Social Responsibility Practices” Organized by World CSR Congress, Mumbai.

Almost 500+ companies from 30 countries had participated.


Examples of our CSR activities in India

Supporting creation of clean water source for underprivileged school

kids

Health-check, eye-check camps and Vaccination camps

Tree Plantation

Donating first aid boxes and water pumps to schools of underprivileged school kids

Self-employment awareness campaign amongst unemployed

youths

Provision & Up-gradation of

education facilities for underprivileged school kids

Save girl-child campaigns and Sponsoring foods for orphaned kids

Awareness campaign for young farmers relating cultivating and

cattle breeding best practices.


Corporate Social Responsibility (CSR) - Outside India

• Listed in England's top 100 apprenticeship employers by City & Guilds and the National Apprenticeship service

• Work with the Hero’s First Foundation in the USA to raise money for war veterans of the Iraq and Afghanistan campaigns which is donated to hospitals and skill building institutions

• Sponsor skill building programs in the Republic of South Africa

• 2% of average net profit for preceding 3 financial years are invested in CSR activities

SPP Pumps has been recognized as one of United Kingdom’s best Apprenticeship Employers in the regional final of the National Apprenticeship Awards 2013


Thank You

KIRLOSKAR BROTHERS LIMITED

A Kirloskar Group CompanyEstablished 1888

Global Headquarters: “Yamuna”, Survey No. 98/(3to7), Baner, Pune 411045, Maharastra, India.

Phone: +91 20 2721 4444 I Email: [email protected] I Website: www.kirloskarpumps.com

Our Companies

India UK South Africa USA The Netherlands

mailto:[email protected]

http://www.kirloskarpumps.com/

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