we are kirloskar brothers limited - non api pumps · we are kirloskar brothers limited. ... •...

1 This is a proprietary document of Kirloskar Brothers Limited

We are KIRLOSKAR BROTHERS LIMITED.

A Kirloskar Group Company


Our Mission, Vision & Values

Mission

We shall be known globally as a reliable, innovative and cost effective solution

provider in hydraulic machines & systems.

Vision

KIRLOSKAR BROTHERS LIMITED will be one of the most admired engineering

companies in the world.

Values

- Developing and working with mutual trust.

- Building and nurturing team work.

- Fairness in dealing with stakeholders.

- Quality in everything.

- Commitment towards environment.


‘Yamuna’ – Global Headquarters, Kirloskar Brothers Limited, India,

LEED Certified Platinum Rated Green Building




KBL at a Glance

Manufacturing &

Quality Testing

capabilities

Our Joint ventures

and Subsidiaries

Notable Work &

Awards

Our Business

Giving back to

society




KBL at a Glance

Manufacturing &

Quality Testing

capabilities

Our Joint ventures and Subsidiaries

Notable Work &

Awards

Our Business

Giving back to

society


KBL at a Glance

We are leader in fluid handling and major manufacturers and exporters of

centrifugal pumps

2005 2015

10 years

CAGR

105%

Absolute

growth

7.5%

Our Vision 2020

Will be one of the most admired engineering companies in the world

Consolidated

Revenue

(million INR)

13,367

27,451


Giving Employment to

6,000+ people

Manufacturing across

16 plants

Serving world for

125+ years

9th

pump

manufacturing company to

get N and NPT certification

from American Society of

Mechanical Engineers

Key Facts about KBL


1958 1946

Divested from

KBL to form

Kirloskar

Electric Ltd.

Divested from

KBL to form

Kirloskar Oil

Engines

Ltd.

2014/15

Our beginning, present, and future

Divested from

KBL to form

Mysore

Kirloskar

Ltd.

Est. of

Coimbatore

manufacturing

facility

1941

2011

India’s 1st

electric

motor

India’s 1st

lathe

Acquisition of

Braybar

Pumps

1940

2010

India’s 1st

centrifugal

pump

Incorporation

of

Kirloskar

Brothers

Europe B.V.

Incorporation

of Kirloskar

Brothers

Thailand Ltd.

1927

2008

Incorporation

of Kirloskar

Brothers Ltd.

Acquired of

The Kolhapur

Steel Limited

Est. of

Kolhapur

manufacturing

Facility

Incorporation

of Kirloskar

Brothers

International

B.V.

1920

2007

India’s 1st

iron plough

JV with

Corrocoat,

UK

Acquired

Aban

Constructions

Pvt. Ltd.

1903

2006

Established

1888

2003

Acquired

SPP

Divested from

KBL to form

Kirloskar

Pneumatic

Ltd.

Acquired

SyncroFlo Inc.

& Rodelta

Pumps

International

B.V.

Incorporation

of Kirloskar

Ferrous

Industries

Limited

(KFIL)

1994


1903

Iron Plough

Contributing to Indian society through the

KBL Way

1926

Centrifugal

Pump

1927

Diesel

Engine

1940

Electric

Motor

1941

Lathe

1985

Canned

Motor

Pumps

1995

Concrete

Volute

Pump

Giving India

Its First

1954

Reciprocating

compressors


KBL at a Glance

Manufacturing &

Quality Testing

capabilities

Our Joint ventures

and Subsidiaries

Notable Work &

Awards

Our Business

Giving back to

society


Our Joint Ventures and Subsidiaries

Rodelta Pumps

International B.V., The

Netherlands

SyncroFlo Inc.,

The United States of America

SPP Pumps Limited,

United Kingdom

Braybar Pumps Limited,

South Africa

• Leading manufacturer of API and Non-API pumps

• Specialization in O&G, Paper, Chemical and

other fluid management applications

• Leading American pump Packager

• Provides Booster and HVAC Packages

• Leading market presence in Fire Pump Packages

business. Lowest life cycle cost pump range

• R&D, manufacturing and test facilities in UK

• Manufacturing and sales of high head Multi-

Stage pumps, Rubber lined slurry pumps and

white metal lined bearings

Kirloskar Ebara Pumps

Limited

• Centrifugal pumps as per API 610

• Multistage Boiler feed pumps

• Steam turbines and Turbo-gensets

• Hydraulic Power Recovery Turbine (HPRT)

Kirloskar Brothers

(Thailand) Limited, Thailand

Kirloskar Brothers

Europe B.V., The Netherlands

• Sales and packaging of centrifugal pumps for

South East Asian markets

• Sales and packaging of centrifugal pumps for

European markets

http://www.google.co.uk/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&docid=ZfDENiGHXQjcSM&tbnid=z3haAn1fxkgvbM:&ved=0CAUQjRw&url=http://www.arcsa.org/?page=276&ei=YqX4UondIqec0AW4qICACA&bvm=bv.60983673,d.d2k&psig=AFQjCNGTl4afM7DjpkJMN57Xp-FzUitRSA&ust=1392113257094395


KBL at a Glance

Manufacturing &

Quality Testing

capabilities


Notable Work &

Awards

Our Business

Giving back to

society


Our Business

Building &

Construction

Water

Resource

Management

Industrial

Irrigation &

Agriculture

Oil & Gas Power

Marine &

Defence

Customer

Service &

Spares

Large & Medium

pumping solutions

for complex fluid

management system

Small pump

for day-to-day use at

households and farms.

Valves

for industrial and large-

scale applications

Hydel

turbines


Our Product Line

Over 75 types

of Pumps

EPC

capabilities

Valves with

min diameter

¼ inch

Valves up to

diameter 5 m

Over 28 types

of Valves

Pumps up to

22 MW

Head up to

3200 m

Flow up to

120,000 m3/hr.

(528,000 US GPM)

Low Tension (LT) induction

motors up to 315 frame

Lowest Life Cycle Cost LLC™

pumps world-wide


An overview of our innovative solutions

Pump Selection

Package

Lowest Life-Cycle Cost (LLC)™

Pump

Augmented Reality Mobile

Training Guide

Solar Surface

Pumping System

Fire Pump

Monitoring

Condition

Monitoring

Digital Sizing

Guide


Association with Governments

Laos

Cambodia Angola

Sudan

Senegal

Egypt

Jamaica Ghana

Lesotho Sri Lanka

Vietnam Zimbabwe


Our Global Partnerships


World Class Customers


KBL at a Glance

Manufacturing &

Quality Testing

capabilities

Our Joint ventures

and Subsidiaries

Notable Work &

Awards

Our Business

Giving back to

society


Our approach to meet clients’ need for

end-to-end solutions

Concept Design

Engineering

Design

Performance

Analysis

Manufacturing

Conceptualization Implementation Manufacturing

Quality Check

Authorized

Service Centre

Installation &

Commissioning


Sump CFD Study

CFD analysis

Seismic analysis

• High

performance and

new product

development

• Experimental

Sump model

studies

• Sump model

studies using

computational

fluid dynamic

(CFD) techniques

• Surge, Structural,

Cavitation test,

and Transient

analysis

Approved Patents

‘Arrangements for pumping fluids from

sumps’ is published in US.

Benefit in terms of efforts

Helps in elimination of air entrainment and

reduction of minimum submergence.

Benefit in terms of monetary value

Saves in the cost of excavation of the pit

as well as in the concrete lining.

6 US

patents

filled &

approved

Our R&D capability has earned 6 US

patents


Pune, India

Bangkok, Thailand

Johannesburg,

South Africa

Hengelo,

The Netherlands

Coimbatore, India

Kirloskarvadi, India

Dewas, India

Sanand, India

Legend

Global Headquarters

Manufacturing facility

Office

Coleford,

United Kingdom

Atlanta, USA Velsen-Noord,

The Netherlands

Jebel Ali,

UAE

Johannesburg,

South Africa

Shirwal, India

Kondhapuri,

India

Our Global Footprint

Ahmedabad,

India


At KBL, identity of women workers matters

100% women run manufacturing plant – KBL’s plant at Coimbatore


Foundry Capability

• 3D Printing facility

• Monthly production capacity =

1,400 tons

• Capability to produce a single

casting weighing up to 8,000 kg

• Casting capability of special alloy

steels to international standards

• Equipped with a centralized pattern

shop, mechanized sand processing

system, automatic molding

machines and metal pouring

system.

• Independent units for cast iron,

alloy steel and non-ferrous

metals.


View of our manufacturing capability

Fully automatic twin spindle, twin

turret machine

Horizontal machining

centre

Pattern manufacturing

machine

4 Axis

machine


Testing and Quality Control Capability

Material Testing and Metrology

• Universal Testing Machine

• Fatigue Testing Machine

• Hardness Tester

• Portable co-ordinate measurement

• 3D scanning

• Spectrometer (computerized)

• Surface Finish Measuring

Instruments

FARO arm

Quality

Control

Non Destructive Testing Laboratory

• Radiography

• Ultrasonic Testing

• Magnetic Particle Testing

• Helium Leak testing

• Liquid Penetrant Testing

Testing

• Closed circuit NPSH testing

capabilities

• Computerized data acquisition

system

• Pump testing at duty conditions up

to 5000 kW motor and discharge up

to 50,000 m3/hr.

• Physical Sump and Pump model

study

• Built as per British Hydraulic

Research Association

• Testing at 50 Hz and 60 Hz

frequency covering all global supply

voltages (3.3 to13.2 kV)

Hydraulic Research Centre


Our International testing facility


Customer Care

Centers / Service Point No.

Authorized Refurbishment Centers 5

Global service contact points 36

Authorized Service and Spares Dealers 126

Authorized Service Centers 467

• Reduction in lead time through Smart planning at

works

• Reduction in order creation time and empowerment

of sales force through CRM 7.1 - Service Max ™

Kirloskar Authorised

Refurbishment Centre,

Jamshedpur

SPP MENA Service Centre,

Egypt


KBL at a Glance

Manufacturing &

Quality Testing

capabilities


Notable Work &

Awards

Our Business

Giving back to

society


Building & Constructions

Mumbai International Airport - T2 Terminal

KBL supplied 27 pumps for the maintaining systems at the Airport.

Maximum flow : 7500 US GPM

Maximum head : 27.5 meters

Maximum Speed : 2900 RPM


Building & Constructions (Cont…)

Gujarat International Finance Tec-City (GIFT)

Presently under construction to cater to India’s large financial services potential by

giving global MNCs a world-class infrastructure and facilities.

Maximum flow: 15,000 US GPM

Maximum head : 90 meters

Maximum Speed : 1492 RPM

KBL supplied 12 pumps for its district

cooling systems.


Irrigation

Sardar Sarovar Narmada Nigam

Ltd. (SSNNL)

KBL’s concrete volute pumps and

vertical turbine pumps support the

world’s largest pumping system.

Liquid : Water

Flow : 72,000 m3/hr.

Head : 16.3 MWC

Speed: 200 RPM

Motor : 4.5 MW


Power

KBL supplied pumps for Bharatiya

Vidyut Nigam (BHAVINI) – Nuclear

Power Corporation of India Limited.

Liquid : Sodium

Flow : 14,868 m3/hr.

Head : 75 m (246 Ft.)

Speed : 590 rpm

Temp : 670°C (1238 F)

Motor : 3600 kW (4825 HP)


Power (Cont…)

Coastal Gujarat Power Ltd. (CGPL)

KBL’s 10 concrete volute pumps supports world’s largest circulating water system

Sump model study

Sump model study

Liquid : Sea Water

Flow : 63,000 m3/hr.

Head : 23 MWC

Speed : 271 RPM

Motor : 5.2 MW


Power (Cont…)

KBL’s largest VT pump for circulating water handling sea water

Also one-of-the largest offshore CW system in the world …

Qty : 4 Sets

Liquid : Sea water

Flow : 45,500 m3/hr (198,129 gpm)

Head : 27 m (88.6 Ft)

Speed : 325 RPM

Motor : 4600 kW (6169 HP) / 6.6 KV


Oil & Gas

Bharat Petroleum Corporation Limited, Mahul-Mumbai

1st pump of KEPL supplied in 1989, which is still running

satisfactorily.

Model : UCW 350 X 200

Liquid : Naphta

Flow : 1000 m³/hr.

Head : 115 m

Speed : 1490 rpm

Temp : 70°C

Motor : 350 kW

Reliance Industries Limited, Hazira-Gujarat.

KBL pumps used for Fench water application

Model : BB1 (KBAD)

Liquid : Water and hydrocarbon

Flow : 1300 m³/hr.

Head : 137

Speed : 1470 rpm

Temp : 90°C

Motor : 1000 kW (750 kW

required )


Oil & Gas (cont…)

Saudi Aramco Base Oil Company (Luberef)- Saudi Arabia

Model : BB5 150 X 100 (A) DCD

Flow : 1300 m³/hr. to 1800 m³/hr.

Head : 1603.9 m

Speed : 4483 rpm

Capacity : 92 m³/ hr.

Motor : 900 kW

Indian Farmers Fertiliser Cooperative Limited, Kalol- Gujarat

KBL supplied Unit + HPRT + Clutch + Driven Pump + Motor

Model : 400 X 300 SPD 2 GT

DRIVEN PUMP

Head 203 m

Capacity 1399 m³/hr.

Speed 1700 rpm

BKW 1471 kW

Temp. 73°C

Liquid aMEDIA semi lean solution

HPRT

Capacity 1636 m³/hr.

Pressure 30 kg / cm²

Power Generated 805 kW

Liquid aMEDIA semi lean solution


Valves

KBL’s valves supports

Massachusetts Water

Resources Authority,

Boston, USA

Size of valves = 2.1 m

Type of valves = Butterfly

Valves


TNEB. India Project :

Periyar Vaigai Project


Type of valves = Turbine

Inlet


industrial projects like

Jaypee Nigrie TPP


Type of valves = Butterfly


Industry

Head 450 m³/hr.

Capacity 160 m

Motor 315 kW/1490 rpm

Sonshi Mines

• Design, manufacture and supply of

Pontoon mounted, Autoprime

Pumping system with Automation for

pit dewatering

• The pump solution included complete

electric system, instruments for

recording discharge, flow, pressure,

power record, safety system,

protection devices, alarms, stoppage

under dry running, over loading, etc.

• It also included GSM based alarm

system.


Marine & Defense

Indian Warship INS VIRAT

• Presence in projects of national interest

like nuclear submarines and Indian

naval warships

• Kirloskar systems installed in Shipyards

and dry docks such as MDL, GRSE,

Pipavav

• Unique solutions:

• Water Mist Firefighting system

• Axial flow pumps and Containerized

pumps

• Jet propulsion pumps for the coast

guard

• High head pumps


Certifications and Approvals

• ASME: N, NPT and

MO Certification

• QMS ISO 9001-2008

• QMS ISO 9001-2008 :

Project Management

• EMS ISO 14001

• OSHAS 1SO 18001

• CE

• ATEX

• FM approved / UL

Listed fire fighting

packages


KBL at a Glance

Manufacturing &

Quality Testing

capabilities


Notable Work &

Awards

Our Business

Giving back to

society


World CSR Congress recognizes KBL as

India’s Most Ethical Company


Recognitions to KBL’s dedication for society

Overall excellence Award

– Amity CSR Conclave 2012

KBL Dewas won the Award of “The Best Corporate Social Responsibility Practices”

Organized by World CSR Congress, Mumbai.

Almost 500+ companies from 30 countries had participated.


Examples of our CSR activities in India

Supporting creation of clean water

source for underprivileged school

kids

Health-check, eye-check camps and

Vaccination camps

Tree Plantation

Donating first aid boxes and

water pumps to schools of

underprivileged school kids

Self-employment awareness

campaign amongst unemployed

youths

Provision & Up-gradation of

education facilities for

underprivileged school kids

Save girl-child campaigns and

Sponsoring foods for orphaned kids

Awareness campaign for young

farmers relating cultivating and

cattle breeding best practices.


Corporate Social Responsibility (CSR)

- Outside India

• Listed in England's top 100 apprenticeship

employers by City & Guilds and the National

Apprenticeship service

• Work with the Hero’s First Foundation in the

USA to raise money for war veterans of the Iraq

and Afghanistan campaigns which is donated to

hospitals and skill building institutions

• Sponsor skill building programs in the Republic

of South Africa

• 2% of average net profit for preceding 3 financial

years are invested in CSR activities

SPP Pumps has been recognized as one of

United Kingdom’s best Apprenticeship

Employers in the regional final of the National

Apprenticeship Awards 2013


Thank You

KIRLOSKAR BROTHERS LIMITED

A Kirloskar Group Company

Global Headquarters: “Yamuna”, Survey No. 98/(3to7), Baner, Pune 411045, Maharastra, India.

Phone: +91 20 2721 4444 I Email: [email protected] I Website: www.kirloskarpumps.com

Our Companies

mailto:[email protected]

http://www.kirloskarpumps.com/

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we are kirloskar brothers limited - non api pumps · we are kirloskar brothers limited. ... •...

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