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WE ADD VALUETO YOURPRODUCTS.COATING SOLUTIONS FORTHE AUTOMOTIVE INDUSTRY.
AGENDA.
1 Presentation Berlac Group / Berlac AG2 Berlac solutions for the automotive industry
- One-coat to high-end systems- Berlac® Paint-over-Chrome clear coats- Berlac® PVD primer / top coat- Berlac® Reflexion chrome look from simple lacquer coating- BerlaPrint® screen and pad printing inks- Berlac® Berlaflex for ultra-flexible substrates- Berlac® UV Dual Cure system- Berlac® Basco system for carbon fibre composites
Berlac Group Switzerland
BomixChemieGmbH
Germany
BomexChemical
(Shanghai) LtdChina
BaslerLacke AG
Switzerland
TrilacolorPolska SP z o.o.
Poland
Berlac(Hong Kong)
Ltd Hong Kong
Berlac Trading (Shenzhen)
Co. LtdChina
CetelonLackfabrik
GmbHGermany
ISL-ChemieGmbH & Co.
KGGermany
ISL Chemical(Shanghai) Ltd
China
Berlac Pinturas y Quimicos de México Ltd.
Mexico
Berlac AGSwitzerland
WeckerleLackfabrik
GmbH Germany
BERLAC GROUP:STRUCTURE.
Head office / production facilities Sales organisation / warehouseSales organisation / warehouse / laboratories
Trilacolor Polska, SP z o.o., Poland
Berlac AG, Switzerland
Basler Lacke AG, Switzerland
Bomix Chemie GmbH, Germany
Cetelon Lackfabrik GmbH, Germany
ISL Chemie GmbH, Germany
Weckerle Lackfabrik GmbH, Germany
Bomex Chem. Shanghai Co. Ltd., China
ISL Chemical Shanghai Co. Ltd., China
Berlac Hong Kong Ltd, China
Berlac Trading Shenzenz Ltd., China
Berlac Pinturas y Quimicos de México Ltd., Mexico
Warehouse in India
Warehouse in Thailand
Warehouse in Korea
Warehouse in Singapore
BERLAC GROUP:WORLDWIDE LOCATIONS.
BERLAC GROUP:IN BRIEF 2019.
Head Office Berlac Group. Sissach. Switzerland
Production / marketing companies 12Switzerland. Germany. China. Mexico. Poland
Trading companies 2Hong Kong. China
Workforce worldwide > 660
Production volume in tonnes > 27‘000
Sales in CHF million > 185
EU-countriesGermany 38%Rest of EU-countries 62%
BERLAC GROUP:SALES BY GEOGRAPHIC REGION 2019.
17%
58%
16%
9%
Switzerland
Asia
Rest of world
15%
Markings / Flooring
AutomotivePaints / Paste systems
Spectacles / Watchmaking / Jewellery
Release Agents
Paste Systems / PU
Consumer Design (cosmetics packaging, domestic appliances, medical technology, telephony, sanitary fittings, writing implements)
Ski and Board
BERLAC GROUP:SALES BY SECTOR 2019.
40%
18%
4%
14%
12%
5% 4% 3%
Special coatings / IMC / Various
BERLAC AG:IN BRIEF 2019.
Head office and production centre Berlac AG. Sissach. Switzerland
Branches Berlac (Hong Kong) Ltd. Hong KongBerlac Trading (Shenzhen) Co. Ltd. China
Distribution partners China. Czech Republic. Germany. India. Italy. Mexico. Russia. Slovakia. Turkey. USA
Workforce worldwide > 100
Production volume in tonnes > 1,100
Sales in CHF million > 28
BERLAC AG:SALES BY GEOGRAPHIC REGION 2019.
20%
51%
25%EU-countriesGermany 21%
Asia
Switzerland
Rest of world
4%
BERLAC AG: SALES BY SECTOR 2019.
Spectacle frame industry
Sport and leisureConsumer Design in general
Health incl. hearing aidsDomestic applicances / sanitary fittings
Automotive
Watches, jewellery, writing implements
Dealing with challenging materials is all part of our everyday commitment. Our top-quality special and effect coatings are ideal for:• Thermosets and thermoplastics• Ultra-flexible elastomeric substrates, such as liquid and solid silicone, TPU, TPE• Galvanised surfaces• PVD-metallised plastics• Carbon fibre reinforced plastics• Bioplastics from renewable biomass sources• Metal substrates including non-ferrous metals• Aluminium and stainless steel• Glass
BERLAC:AT HOME ON EVERY SURFACE.
BERLAC:COMPREHENSIVE SPECTRUM OF EXPERTISE.
Our extensive programme of products covers the complete range of wetlacquers: • Primers• Clear lacquers• Opaque base coats• Effect and design lacquers• Zapon lacquers• Printing inks designed for screen and pad printing and for roller and casting
processes• Casting-resin lacquers in various grades of hardness• Dye solutions• Pigment preparations based on transparent pigments• Masking and strippable lacquers to provide temporary protection• One and two-component systems• Stoving systems• Air, forced and stove-drying systems• UV-curing systems (conventional and aqueous)• Solvent-based systems• Low-solvent high solids• Waterborne systems
• Automotive• Spectacle frames• Domestic appliances• Hearing aids• Children’s toys• Medical technology• Sanitary fittings• Writing implements• Sport• Watchmaking and jewellery
COATING SOLUTIONS FOR A BROAD RANGE OF APPLICATIONS.
AGENDA.
1 Presentation Berlac Group / Berlac AG2 Berlac solutions for the automotive industry
- One-coat to high-end systems- Berlac® Paint-over-Chrome clear coats- Berlac® PVD primer / top coat- Berlac® Reflexion chrome look from simple lacquer coating- BerlaPrint® screen and pad printing inks- Berlac® Berlaflex for ultra-flexible substrates- Berlac® UV Dual Cure system- Berlac® Basco system for carbon fibre composites
COATING SOLUTIONS FOR THE AUTOMOTIVE INDUSTRY.
Inner andouter valuesthat appeal.
Solutions for exterior and interior applications.
BERLAC GROUP:COATING SOLUTIONS FOR THE AUTOMOTIVE INDUSTRY.
Our core competences:
• One-coat to high-end systems• Berlac® Paint-over-Chrome clear coats• Berlac® PVD primer / top coat• Berlac® Reflexion chrome look• BerlaPrint® screen and pad printing inks• Berlac® Berlaflex for ultra-flexible substrates• Berlac® UV Dual Cure system• Berlac® Basco system for carbon fibre composites
BERLAC AG:COATING SOLUTIONS FOR THE AUTOMOTIVE INDUSTRY.
Source: Audi
VARIETY OF COLOURS WITH BERLAC® ONE-COAT SYSTEMS.
Product profileTested in compliancewith:
• Complying with the most common specifications of European car manufacturers
Substrates: • Wide range of plastics and pre-primed metal parts
Application: • One-coat system solvant-based
System: • 2K PUR
Gloss levels: • Semi-glossy• Matt (10-30 GE 60°)
Colours: • Plain colours• Anodized effects• Silver effects• Nacreous effects
Drying parameters: • 30’/80°C
BERLAC® ONE-COAT SYSTEMS:FOR THE MOST EXACTING REQUIREMENTS.
Product profileSpecial properties: • Suitable for interior applications
• Resistant to light, weathering and UV• Excellent resistance to chemicals and creams (sun lotions, solvants,
various cleaning agents)• Excellent abrasion resistance• Smooth and homogenous surface• Broad applicational spectrum• Reliable and easy application• Economical coating solution
OEM approvals: • Anthracite in serial application at Volkswagen Group
BERLAC® ONE-COAT SYSTEMS:FOR THE MOST EXACTING REQUIREMENTS.
Source: Audi
VARIETY OF COLOURS WITH BERLAC® 2- AND 3-COAT SYSTEMS.
BERLAC® 2-COAT SYSTEMS:WITH CONVENTIONAL ORUV DUAL CURE TOP COAT.
Product profileTested in compliancewith:
• Complying with the most common specifications of European car manufacturers
Substrates: • Wide range of plastics
Application: • 2-coat system
System: • 2K PUR base coat solvant-based / 2K PUR top coat solvant-based• 2K PUR base coat solvant-based / top coat UV Dual Cure
Gloss levels: • 2K PUR top coat solvent-based: from matt to glossy• UV Dual Cure top coat: from matt to glossy
Colours: • Plain colours• Anodized effects (Rose Gold)• Silver effects• Nacreous effects
Drying parameters: • 30’ - 60’/80°C, w.i.w. possible if applied with conventional top coat• 30’ - 60’/80°C if applied with UV Dual Cure top coat
Product profileSpecial properties: • Suitable for interior applications
• Resistant to light, weathering and UV• Excellent resistance to chemicals and creams (sun lotions, solvants,
various cleaning agents)• Excellent abrasion resistance• Smooth and homogenous surface• Broad applicational spectrum• Reliable and easy application
OEM approvals: • Several colours in serial application at Volkswagen Group and Daimler
BERLAC® 2-COAT SYSTEMS:WITH CONVENTIONAL ORUV DUAL CURE TOP COAT.
BERLAC® 3-COAT-SYSTEMS FOR DEMANDING SUBSTRATES:WITH CONVENTIONAL ORUV DUAL CURE TOP COAT.
Product profileTested in compliancewith:
• Complying with the most common specifications of European car manufacturers
Substrates: • Wide range of plastics
Application: • 3-coat system
System: • 2K PUR primer solvant-based / base coat solvant-based / 2K PUR top coat solvant-based
• 2K PUR primer solvant-based / base coat solvant-based / top coat UV Dual Cure
Gloss levels: • 2K PUR top coat solvant-based: from matt to glossy• UV Dual Cure top coat: from matt to glossy
Colours: • Silver effects• Nacreous effects
Drying parameters: • 30’ - 60’/80°C, w.i.w. possible if applied with conventional top coat• 30’ - 60’/80°C if applied UV Dual Cure top coat
Product profileSpecial properties: • Suitable for interior applications
• Resistant to light, weathering and UV• Excellent resistance to chemicals and creams (sun lotions, solvants,
various cleaning agents)• Excellent abrasion resistance• Very good flow and filling power• Broad applicational spectrum
OEM approvals: • Several colours in serial application at Volkswagen Group and Daimler
BERLAC® 3-COAT-SYSTEMS FOR DEMANDING SUBSTRATES:WITH CONVENTIONAL ORUV DUAL CURE TOP COAT.
HIGH-END CHROME LOOK WITH BERLAC® SOLUTIONS.
• Berlac® Paint-over Chrome clear coats• Berlac® PVD primer and top coats• Berlac® Reflexion chrome look from simple lacquer coating
BERLAC® PAINT-OVER-CHROMECLEAR COAT SYSTEMS.
BMW M6: trim in black chrome
Peugeot 406: steering wheel trim
BERLAC® PAINT-OVER-CHROME: INDIVIDUALISING AND PROTECTING ELECTROPLATED SURFACES.
Product profileTested in compliance with: • Complying with the most common specifications of European car manufacturers
Substrates: • Different chromium plating
Application: • Single-coat = PUR• Two-coat = PUR / PUR or PUR / UV
System: • 2K PUR system• 1K UV system
Gloss levels: • From matt to glossy
Colours: • Unlimited palette of colours and effects (precious metal imitations, dark chrome look, etc.)
Special properties: • Direct adhesion to different electroplating• Above-average mechanical (Velcro test 10’000 cycles, Crockmeter 5’000 cycles, etc.)
and chemical resistance• Very good resistance to UV an weathering• Very good flow and filling power• Rapid drying• Post-printing possible with screen or pad printing• Pre-treatment with low pressure plasma is essential!
i.e.: https://www.plasma.com/plasmatechnik
OEM approvals: • Interior and exterior serial applications at PSA Group, Fiat, BMW, etc.
BERLAC® CLEAR COAT SYSTEMS (PRIMER / TOP COATS) FORPVD-METALLIZED SURFACES.
Product profileTested in compliance with: • Complying with the most common specifications of European car manufacturers
Substrates: • Primer: PC/ABS, ABS• Top coat: different PVD-surfaces
Application: • (Primer PUR/UV) / PVD-metallization / clear coat PUR
Gloss levels: • From matt to glossy
Special properties: • Maintenance of the sophisticated (precious) metal look• Any conceivable type of metallic surface, such as gold, ruthenium, palladium or
anodized effects, etc. can be perfectly imitated by means of tintable top coats• Level of gloss customizable• Suitable for subsequent laser etching to be used in day-/night-design applications• Ideal for subsequent printing• No hazardous splinters and sharp edges in case of a car crash due to flexible layer
thicknesses in the nanometer range (0,1 - 0,3µ)• Excellent scratch, abrasion and chemical resistance• Perfect intermediate adhesion between UV-curing Primer and the PVD layer
BERLAC® CLEAR COAT SYSTEMS (PRIMER / TOP COATS) FORPVD-METALLIZED SURFACES.
Product profileDrying parameters: • With PUR primer = top coat drying 60’ max. 60°C
• With UV Primer = top coat drying 60’ / 60° – 80°C• If PVD layer is not pre-primed = top coat drying 60’ / 60° – 80°C
OEM approvals: • Serial applications at various OEMs
BERLAC® CLEAR COAT SYSTEMS (PRIMER / TOP COATS) FORPVD-METALLIZED SURFACES.
BERLAC® REFLEXION: CHROME LOOK FROM SIMPLE LACQUER COATING.
Product profileTested in compliance with: • TL 226 / TL 211 / DBL 7384 / PC/ABS (T65, T85 XF), PC, ABS
Substrates: • Wide range of common plastics
Application: • 3-coat application essential
System solvent-based: • Primer black/grey: 2K PUR system• Base coat: 2K system• Top coat: 2K PUR system
Gloss levels: • 2K PUR top coat: from matt to glossy
Colours: • Satin Chrome (from Bright to Dark Chrome)• 3Q7• Silver Shadow• Light Silver• Pearl chrome
Drying parameters: • Each layer: 30’/80°C
BERLAC® REFLEXION: CHROME LOOK FROM SIMPLE LACQUER COATING.
Product profileSpecial properties: • Contains no REACH-critical ingredients such as chrome (III) und chrome (VI)
• Intermediate drying essential!• Suitable for exterior and interior applications• Broad applicational spectrum regarding component sizes, shapes and
thicknesses as well as range of substrates• Above-average scratch and abrasion resistance and excellent resistance to
various chemicals• Non-brittle coating solution for filigree and thin-walled components thanks to
ultra-thin, elastic coats• Laser-engravable for day/night designs: with possible rear-lighting of symbols,
e.g. switches• Translucent for applications on semi-transparent plastics, e.g. for creating
ambient lighting• Designed for post-process printing by means of pad printing application
OEM approvals: • Various colours in serial application at Volkswagen Group and Daimler
BERLAC® REFLEXION: CHROME LOOK FROM SIMPLE LACQUER COATING.
primer coloured
20 - 25 µm
Base coat 12 - 16 my
top coat30 – 35 µm
Standard solution
Substrate
Primercoloured
20 - 25 my
Top coat30 - 35 my
BERLAC® REFLEXION:APPLICATION.
35
top coat 21 µm
primer blackhigh-gloss
15 µm
Berlac® Reflexion
Primer black/greyhigh gloss
15 my
Top coat 21 my
primer coloured
20 - 25 µm
Base coat 12 - 16 my
top coat30 – 35 µm
Standard solution
Plastic substrate
Primercoloured
20 - 25 my
Top coat30 - 35 my
Plastic substrate
Berlac® Reflexion(special pigment)
36
BERLAC® REFLEXION:APPLICATION.
Conventionalsilver pigment
Heterogeneous surface• less intensive flop• reduced reflection
PIGMENTS:KEY FACTOR AFFECTING REFLECTANCE.
6
Reflexion pigment
Homogeneous surface• more intensive flop• enhanced reflection
Heterogeneous surface• less intensive flop• reduced reflection
Conventionalsilver pigment
7
PIGMENTS:KEY FACTOR AFFECTING REFLECTANCE.
BERLAC® REFLEXION:APPLICATIONAL SPECTRUM.
Exterior Interior
• Audi: Door trims SQ7
• VW: Decorative trim in front lamps Golf VII
• Porsche: Diffuser in front fender Panamera
39
BERLAC® REFLEXION:SERIAL APPLICATIONS EXTERIOR.
• Daimler: Translucent touch control ringin steering wheel, E-class
• Daimler: Air diffusers in dashboardE-class Convertible 2017
40
BERLAC® REFLEXION:SERIAL APPLICATIONS INTERIOR.
• Daimler: Center console frame- C-Class BR 205- E-Class BR 213
41
BERLAC® REFLEXION:SERIAL APPLICATIONS INTERIOR.
BERLAPRINT®:SCREEN AND PAD PRINTING INKS.
Product profile 784.XXX.XXXTested in compliancewith:
• Complying with the most common specifications of European car manufacturers
Substrates: • Plastics• Base coats• Metals: precious metals, steel, aluminium (aluminium sheets are first
printed either partially or on full surface and subsequently punched, deep-drawn and back-moulded with plastic)
Application: • 1-coat or multi-coats
System: • 2K acrylic-polyol printing ink for screen and pad printing applications
Gloss levels: • From matt to glossy
Colours: • Unlimited range of possible colours
Drying parameters: • 30’-60’/80°C• 20’-30’/140°C-160°C
BERLAPRINT®:SCREEN AND PAD PRINTING INKS.
Product profile 784.XXX.XXXSpecial properties: • Suitable for interior applications
• Fast drying and thus suitable for inline processing cycles• Excellent light, weather and UV resistance• Excellent direct adhesion on plastics, metals and base coats• Highly resistant to chemical and mechanical impact (120’000 strokes)• High temperature resistance• Long-lasting forming flexibility; no stress-whitening• Brilliant look
OEM approvals: • Various colours in serial application at Volkswagen Group and Daimler
BERLAPRINT®:SCREEN AND PAD PRINTING INKS.
BERLAC® BERLAFLEX:2K SYSTEM TRANSPARENT / OPAQUE.
Product profile 041.XXX.XXXTested in compliance with: • Complying with the most common specifications of European car
manufacturers
Substrates: • Ultra-flexible plastics, such as PUR elastomers, polyamides, soft-PVC, pre-treated silicone (low pressure plasma)
Application: • 1-coat or multi-coats solvant-based
System: • 2K PUR
Gloss levels: • From matt to glossy
Colours: • Opaque, metallic, transparent, transparent coloured
Drying: • 30 - 90’ / 60°C - 110°C
Special properties: • Suitable for interior applications• Very high elasticity (up to -35° C)• High filling power• Resistant to light, weather and UV• Excellent adhesion on ultra-flexible plastics
OEM approvals: • Various colours in serial application at Volkswagen Group, Daimler and PSA Group
BERLAC® BERLAFLEX:2K SYSTEM TRANSPARENT / OPAQUE.
BERLAC® UV DUAL CURE SYSTEMS:SUSTAINABLE SURFACE PROTECTION.
Product profile 082.XXX.XXXTested in compliancewith:
• Complying with the most common specifications of European car manufacturers
Substrates: • PA (also white, no yellowing!), PC, PC/ABS, base coats
System: • UV Dual Cure clear coat on a urethane-acrylate basis
Gloss levels: • From matt to glossy
Colours: • Transparent• Transparent pigmentable version «piano black» compellingly in
combination with black substrates
Drying / curing: • Oven/UV, UV/oven, IR/UV, IR/oven/UV, IR/UV/oven
Special properties: • Above-average scratch and abrasion resistance • Excellent resistance to a range of chemicals• High level of transparency• Very good flow properties • Perfect direct adhesion to plastic surface• Printable version available
BERLAC® UV DUAL CURE SYSTEMS:SUSTAINABLE SURFACE PROTECTION.
Product profile 082.xxx.xxxOEM approvals: • Various approvals for interior applications available
Advantage of UV coatingover conventional PUR clear coat systems:
• Reduction in processing times as lacquer is cured in seconds• Greater economy thanks to shorter cycle times• Lower energy consumption for heating and venting components• Less space required for machinery and lower investment costs• Reduced emissions thanks to low-VOC formulation• Superior surface properties• Complete curing ensured even with complex component geometries
BERLAC® UV DUAL CURE SYSTEMS:SUSTAINABLE SURFACE PROTECTION.
BERLAC® BASCO :CARBON COATINGS.
Product profile 53-0007-340Tested in compliance with: • TL 211 / TL 226 / DBL 7384
Substrates: • Carbon fibre composites
Application satisfyingautomotive standards:
• As primer for Berlac® BascoClear top coats 54-01XX-34X
System: • 2K PUR clear coat, UV stabilized
Gloss levels: • High-gloss• Matt
Colours: • Tintable
Drying parameters: • 60’/80°C (60’/60°C in development)
OEM approvals: • Various serial applications at different OEMs
CARBON COATING SYSTEMS:BERLAC® BASCOPRIME FILLER.
Properties 53-0007-340 Advantages
Greatest possible transparency: • Perfect carbon look, even from a distance
Excellent adhesion: • No film splintering after mechanical impact, GT0 on epoxy resin
No pinholes: • Saving time and material, suitable for ultra-light construction
High solids content: • Improved depth effect of the carbon structure
Highly tuned thixotropy: • Greatest possible coat thickness achievable in one single painting process (until 150 μm)
Easy sandability and polishing: • Saving time and polishing material
Rapid drying with long pot life: • Less waste in material• Efficient process
Effective handling: • Less waste in material• Less overspray
CARBON COATING SYSTEMS:BERLAC® BASCOPRIME FILLER.
Product profile 54-01XX-34XTested in compliance with: • TL 211 / TL 226 / DBL 7384
Substrates: • Carbon fibre composites
Application satisfyingautomotive standards:
• With primer BascoPrime 53-0007-340 high-gloss
System: • 2K PUR clear coat, UV stabilized
Gloss levels: • High-gloss• Matt• Semi-glossy available on request (mixed with 54-0131-345)
Colours: • Transparent, not tintable
Drying parameters: • Topcoat: 60’/80°C (54-0111-341 and 54-0131-345)• Topcoat: 60’/60°C or 30’/80°C (54-0115-341) respectively
CARBON COATING SYSTEMS:BERLAC® BASCOCLEAR TOP COATS.
Product profile 54-01XX-34XSpecial properties: • Above-average scratch and abrasion resistance and excellent resistance
to a range of chemicals (engine oil, petrol, brake fluid, diesel, cream, cleaning agents, etc.)
• UV-resistant until 4800h in compliance with VDA• Non-brittle and thus suitable for delicate and thin-walled components• Paint film has a highly tuned thixotropy allowing application of the
greatest possible coat thickness• Greatest possible transparency for the perfect carbon look without
yellowness• Rapid drying with long pot life• Temperature resistance: 120° 500h db 0,97 / dE 1,04
180° 2h db 0,17 / dE 0,25
Applicational spectrum: • Interior uses• Exterior uses• Engine compartment
OEM approvals: • Numerous serial applications at different OEMs
CARBON COATING SYSTEMS:BERLAC® BASCOCLEAR TOP COATS.
REFERENZEN:EINE AUSWAHL.
THANK YOUFOR YOURINTEREST.
www.berlac.ch