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    A0 A061

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    UNIV LAFAttflt IPW PRO

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    i r

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    T

    ~~

    T

    1II

     

    i

    ~~

    LEVEV

    PROJECT

    SQUID

    TECHNICAL REPORT S U 3 P U

    A

    WALL FLOW DIRECTION PROBE FOR

    USE

    I

    N

    SEPARATI

    N

    G AND

    R

    EATTACHING

    F L O W S

    BY

    ~

    JOHN

    K. EATON ,

    ALBERT

    H.

    JEANS

    ,

    JALAL ASHJAEE and JAMES P. JOHNSTON

     

    LLJ

    STANFORD

    UNIVERSITY

    STANFORD

    ,

    CALIFORN

    IA

    94305

    PROJECT SQUIDHEADQUARTERS

    D 0 C

    r

    ~

    r?1

    ~

    r ?n

    ~

    rIEr

    W E S T

    L A F A Y E T T E

    ,

    INDIANA 47907

    U

    DEC

    7

    1918

    NOVEMBER

    1978

    ~

    l

    ~

    t.bU

    U

    L

    ~

    Project

    SQUID

    is

    a cooperative program

    of

    basic research relating

    to Jet

    Propul

    sion. It is

    sponsored by the Office of Naval Research and

    is

    administered

    by

    Purdue

    University

    through

    Contract NOOO14

    ~

    75.C-1

    143,NR-098-038 .

    T his

    document

    has been approved for public release and

    sale;

    its

    distribution

    is

    unlimited.

    78

    12

    04 1 .1 0 8

     

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    A WALL-FLOW-DIRECTION

    PROBE

    FOR

    USE

    IN

    SEPARAT I

    N

    G

    AND

    REATTACHING FLOWS

    by

    John

    K. Eat

    on

    *

    ,

    Al bert H.

    Jeuns

    *

    ,

    Jalal Ashjaee

    *

    and

    James P. Johnston

    ABS

    T

    RA

    C

    T

    The measuranent

    of

    the

    exceedingly

    unsteady

    behavior of

    nominally

    two-dimensional , turbulent

    flow

    s

    in regions

    of separation and

    reattacl’inent

    is facilitated by the development

    of

    a

    new instrument;

    the wall— flow-direction probe

    which

    determines

    the

    instantaneous flow

    direction

    (upstream

    or

    downstream

    ) n

    a

    thin

    layer

    of

    fluid

    very close

    to

    the wall. The

    probe

    was tested in

    low-speed

    ,

    unsteady,

    separating

    and reattaching air

    flows

    . It

    appears

    to offer considerably more

    accuracy

    than

    other methods for the

    determination of

    time mean separa-

    tion and

    reattachment

    points.

    In

    addition

    , the probe

    and its

    control

    circuits

    are

    relatively i nexpensive and easy to

    construct

    .

    ESSION

    fo r

    ______

    NTIS

    \ h I ’

    :

    ~

    r

    ~

    Infl

    DOC

    Li O n

    0

    UNANN OI

    ~~

    ~

    0

    JUSIfI

    CA ’

    ~

     

    BY

    ~

    STRIBU

    ~

    H

    ~

    VAt

    ~

    BIUF

    tOOtS

    ~~~

    id

    or

    SPECIAL

    -I

    ~~~

    *

    Research Assistants

    ,

    Dept.

    of

    Mechanical Engineering

    ,

    Stanford Univers i ty

    .

    **

    Professor of Mechanical Engineering

    ,

    Stanford

    Univers

    ity

    .

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    1

    .

    INTROD

    UC

    T

    ION

    As part of

    a

    continu i ng program of

    research

    on

    internal flows we

    are

    currently studying nominally two-dimensiona l

    separating and reat-

    taching turbulent flows which contain regions where

    instantaneou s

    flow

    reversal frequently

    occurs .

    The

    most notable example of such behavior

    occurs

    in the transitory stall

    regime

    of two-dimensiona

    l diffuser

    flows [1]. In cases

    with

    unsteady flow reversals

    ,

    the

    use

    of most

    conventional

    instrumentation

    is

    precluded .

    A

    notable

    exception is the

    laser

    doppler velocimeter

    with frequency shifting ,

    an expensive and

    difficult

    technique.

    To

    facilitate

    our research

    ,

    a

    simple and

    inexpensive

    wall-flow -

    direction

    probe

    has

    been

    developed

    which

    may be

    used

    to

    determine

    the

    instantaneous flow direction

    (upstream

    or downstream

    ) n a thin

    layer

    of fluid very near a wall.

    Although

    the basic idea for this probe is

    not new

    , we

    feel

    tha

    t other

    investigators of

    unsteady,

    reversing flows

    may

    find the probe

    s design

    very

    useful especially

    in

    light

    of

    its

    low

    cost

    ,

    its

    simplicity and

    its

    relative

    ease

    of

    application in low-speed

    air flow experiments

    .

    2.

    BASIC DESIGN

    The probe (Figure 1)

    consists

    of three parallel wires mounted

    on

    short prongs

    which

    penetrate

    the wall and

    are

    perpendicular to the flow

    .

    The larger

    ,

    center

    wire

    is heated

    with a

    D.C.

    current

    of

    about

    1.5 amperes

    to create a

    hea

    t

    ed

    wake

    in

    the layer

    of

    air close to the wall. The two

    sensor w i res

    ,

    operated

    as

    resistance thermometers

    ,

    detect

    the

    wake

    ,

    and

    through a

    simple electronic

    circuit

    give the instantaneou s sign of

    the

    fluid

    velocity In the layer

    of

    air which

    is

    within 1 nm

    of

    the

    wall.

    J

    ~

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    3. DESIGN

    DETAILS

    The three

    wires

    are

    mounted

    on six copper

    plated

    sewing needles

    (.3

    nm diameter),

    which

    are

    rigidl y mounted in

    a plexiglas

    cylinder.

    The

    cylinder

    fits inside of the outer shell which

    itself

    fits

    into the

    wind tunnel Instrument

    ports.

    Once

    installed ,

    the surface

    of

    the probe

    appears to be an integ ra l part

    of

    the test

    surface

    to

    ±0.03 mm

    .

    Th e

    needles protrude

    throug h clearance holes

    in

    the

    face

    of the outer shell.

    With this arrangement

    ,

    the needles may be extended about 5 nm from the

    probe surface to facilitate

    wire

    mounting

    .

    After

    the

    wires are

    mounted

    the

    needles are

    retracted

    so that the wires are about

    1 mm above

    the

    surface.

    An earlier

    version

    of

    this probe used

    a

    center

    wire

    mounted

    flush

    to

    the

    surface. Data sets using both

    probes

    show tha t the two

    configurations give identical results to

    wi

    thin

    the

    experimenta l uncer-

    tainty of

    either type

    of

    probe.

    The

    sensor

    wires

    are 5 micron

    platinum

    plated tungsten and

    are

    soldered

    to

    the ends

    of

    the needles.

    The heater

    wire

    is

    125 micron

    mone l

    ,

    and it

    is soldered

    to

    the

    side of

    the

    central pair of

    needles

    just below

    their tips.

    The solder

    joints on the

    heater

    wire

    are coated

    with epoxy to prevent oxidation

    and

    to provide

    mechanical

    strength.

    The wires

    are

    connected throug h the

    needles

    to a five

    pin connector

    mounted in the outer shell. Only

    five pins

    are needed since

    the

    sensor

    wires

    share a

    common

    ground.

    A block diagram

    of

    the

    electronic

    circuitry

    is

    shown

    in

    Figure

    2.

    The two

    sensor wires

    are

    operated in

    a bridge which

    is

    balanced

    when

    both

    wi

    res are

    at

    the same temperature

    .

    If

    the temperature

    of

    sensor

    wire 1 is increased ,

    its

    resistance

    w i l l

    Increase

    and

    a

    positive voltage

    -2-

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    w i l l

    appear

    at amplifier A l .

    This voltage

    is

    amplified and

    then applied

    to

    a

    comparator (C) which controls switch S The switch

    gives an

    output of 5 volts or zero volts

    depending

    on the

    flow

    direction

    .

    The

    final

    amp

    lifier

    (A2) is used to accurately adjust the

    outpu

    t

    zero

    .

    The circuit

    diagram

    is shown in Figure

    3.

    Power supplies are

    needed

    to supply

    ~

    15 volts

    and

    V

    ref

    which may be any

    voltage

    from 0

    to 12 volts. We chose 5

    volts

    in order

    to facilitate

    computer inter-

    facing. An additional

    power

    supply

    is needed

    to supply

    current

    to

    the

    center wire

    .

    Excluding the power supplies , the

    total cost of components

    for this

    control

    circuitry did

    not

    exceed $40.00.

    Before using

    the

    system , the

    probe

    should

    be

    placed in

    the

    flow and

    the i nput offset

    adjusted with the heater turned

    off. If

    the

    offset

    is

    adjusted correctly,

    the

    output

    w i l l dither

    between

    0 volts and

    V

    ref

    This

    adjustment

    is

    qu i te

    stabl e

    but

    should

    be

    checked

    every

    hour or

    so

    in the

    course of

    a

    run.

    4.

    APPLICAT

    I

    ONS

    The

    wall-flow-d

    i

    rection

    probe

    can

    be used

    for several different

    purposes. The

    fraction of

    the time

    that

    the local flow

    near the

    wall is

    forward

    or backward

    can be measured

    by time-averaging

    the probe

    s outpu t

    using an i ntegrati ng voltmeter

    .

    When

    the

    fraction

    of

    time

    that the

    flow

    is

    in

    the downstream

    direction

    henceforth called percent downstream

    flow

    ) Is measured for

    a number

    of streamwise locations

    in a

    nominally

    two-dimensional separating or reattaching flow

    ,

    the

    location of

    the

    mean

    *

    detachment or reattacisuent

    point can

    be determined

    .

    In addition

    to

    this

    *

    We

    have defined

    the

    mean

    detachment

    or reattachment point

    to be the

    point

    where the

    flow very close

    to

    the wall

    is

    reversed 50 percent

    of

    the

    time.

    This point does

    not necessarily

    coincide

    with the

    point of zero mean

    shear st

    ress

    ,

    although

    the two

    points

    are probably quite

    close

    together.

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    ~~

    ••

    measurement,

    spatial

    and

    temporal

    correlations of

    the

    wall

    flow

    direction can

    be made

    usin g

    two or more probes

    at

    the same time

    .

    Finally,

    the wall-flow-d i

    rection

    probe can

    be used

    in conjunction with

    hot-wire

    anem

    ometers

    and

    other

    instruments for the purpose of condi-

    tional sampl i ng of the anemometer

    output.

    The probe

    has

    been

    tested in both

    a

    separating and

    a

    reattaching

    flow.

    In

    both of these flows

    ,

    the measured value of

    percent

    downstream

    flow was a weak function

    of

    the

    heater current for currents of less than

    1 .5

    amperes.

    Higher

    currents

    lead to

    shorter

    heater wire lifetimes

    so

    a

    current

    of 1.5

    amperes was used for both cases

    presented here.

    The probe

    was first used

    in

    a

    reattaching

    flow behind

    a

    backward

    fac i ng step 5.08

    cm

    h i g

    ’ ’

    with free

    stream

    air

    speed

    s

    of from 5

    to

    20

    rn/sec. A

    typical curve of percent downstream

    flow plotted against

    streamwise

    location

    (Figure

    4)

    shows

    the same genera l

    features prev i-

    ously observ ed

    using

    flow visualization

    ,

    (e.g.,

    Kim

    et al. [2]). These

    features

    include (i)

    an

    unsteady

    reattacIi

    ~

    e

    nt

    ’egion

    approximately

    3-4

    step

    heights

    l ong , (ii) a

    region

    of fairl

    y steady backilow located close

    to

    x

    =

    4

    step

    heights

    ,

    and ( i i i )

    a

    resepa ration point located

    about 1

    step

    height downstream of

    the

    step

    .

    The

    uncertainty

    in each

    value of percent downstream flow

    is

    esti-

    mated to be

    ±1

    at 20:1 odds.

    The

    uncertainty

    in the location of the

    mean reattachment

    point

    is

    then

    less than

    .1

    step

    height (Kline and

    Mc

    Clintock

    [3])

    which

    is

    an

    order

    of

    magnitude

    better

    than

    can be

    *

    obtained wi th most known methods

    of

    flow visualization

    *

    The only exception

    is

    the method of Rothe [4]

    which

    requires

    tedious frame-by-frame

    examination of motion picture

    film.

    -4-

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    The probe

    has

    also been used in

    a

    stra i

    ght-walled diffuser operating

    in

    the

    transitory stall

    regime.

    The

    throat

    width

    of the diffuser

    was

    7.62

    cm

    and the total

    included angle

    between the diverg i

    ng walls was

    12

    degrees

    .

    In t h i s

    case

    ,

    the

    i n l e t a i r

    speed

    was 50 ni/sec

    .

    The percent downstream flow is plotted against streamwise location

    in

    Figure 5.

    Here

    the probe

    showed

    a s m a l l amount

    of

    asymmetry

    . The

    measured

    percent downstream flow was

    s l i g h t l y

    different

    when the probe

    was rotated 180 degrees thus reversing

    the

    positions of the sensor wires

    .

    The

    average

    of the two measurements was used to determine the mean

    detaclmnent

    point.

    5. CONCLUSION

    The

    wall-flow-d

    i rection probe is prov i ng to be

    a

    useful

    and

    easily

    applied tool

    for studying unsteady

    revers   ng

    flows

      It

    enables one

    to

    accurately measure

    the

    location

    of two-dimensional

    detachment and reat-

    tachment points in a consistent

    manner

    .

    Adoption

    of the

    method by

    future

    researchers could enhance our ability to

    compare

    results

    of

    different

    studies.

    For

    example

    ,

    current

    uncertainties

    on distance to reattac

    ~

    wnent

    for separated flow

    behind

    steps

    and

    fences

    are

    roughly plus

    or

    minu s one

    step height (H).

    Use

    of the wall-flow-direction probe can

    reduce this

    uncertainty to plus or minus

    0.1 H

    6. ACKNOWLEDGEMENT

    We thank Mr. Michael Eaton

    who

    contributed his time

    to design

    the

    electronic circuitry and

    Mr. Robin Birch who

    s

    fine

    craftsmanship lent

    much to

    the success of t h i s project.

    Also,

    we gratefully acknowl

    edge

    -5-

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    —.

    ~~~~~

    -

    .— ._—‘ ~~

    5-.

    the support of

    Proj

    ect SQUID

    ,

    and the National Sc

    i ence

    Foundation

    which

    supports the first

    two

    authors through graduate

    fellowshi ps.

    REFERENCES

    1 .

    Fox ,

    R.

    W.

    and

    Kline,

    S.

    J

    . (1962).

    “Flow

    Regime Data and

    Design

    Method

    s

    for

    Curved Subsonic

    Diffusers

    ,

    ” TASME J . Bas

    ~~~~~

    in 

    ~~

    i

    ~

    a,

    Vol. 84,

    Series 0,

    Sept

    .

    l96.

    ~

    . pp.

    303-312.

    2. Kim

    ,

    J.,

    K l i n e

    ,

    S.

    J., nd

    Johns ton

    ,

    J.

    P. (1978),

    “Investi gation

    of

    Separation and Reattachuent of a Turbu

    l ent Shear

    Layer:

    Flow

    over

    a

    Backward-Facing

    Step

    ,

    Report

    MD-37 , Thetmiosciences

    Div.,

    Dept. of Mechanical Engineerin g,

    Stanford University.

    3.

    Kl i

    ne,

    S. J. and Mc C lintock ,

    F

    .

    A.

    (1953),

    “Describing Uncertainties

    in

    Single-Sample Experiments, ” Mechanical

    En

    ~~

    neer

    i

    n

    ~

    , Vol. 75

    , pp.

    3-8.

    4.

    Rothe ,

    P.

    H.

    and

    Johnston

    , J. P

    .

    (1975),

    “The

    Effects

    of

    System

    Rotation

    on

    Separation

    ,

    Reattachment and Performance i n Two-

    Dimensional

    Diffusers ,” Report

    PD-17

    ,

    Thermosciences Div ., Dept.

    of

    Mechanical Engineering

    ,

    Stanford University .

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    l-

     

    ~~~~~~~~

    ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

    _____

    125w

    M

    O

    NEL

    HEATED W IRE

    FLOW 6

    ~~

    TUN

    G

    STEN

    _ _ _ _ _ _ _ _ _ _ _ SENSOR WIRES

    . 4

    1

    1

    THIS

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    FITS

    THIS SURFACE

    I

    WIND TUNNEL

    FLUSH WITH

    WIND-

    ~~~~~~~

    PORTS .

    TUNNEL WALL

    .

    O

    UTER

    ~

    SHELL

    Figure

    1. Wall-Flow-Di

    rectIon Probe

    (

    di

    mens i

    ons

    i

    n mm 

    7

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    ~~~~~~~~~~~~~~~~~~~~~~~~~ ~~~

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    Technica

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    AND REATTAC

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    and James P.

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    NR-098-038

    I. PI

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    Stanford

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    O L L I P i G

    O F F I C S N A M E A N D ADD

    ~~

    ISS

    ~ ~~

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    O A T S

    Project SQUID Headquarters

    November

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    Chaffee H a l l ,

    Purdue Un

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    ~~

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    West Lafayette

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    l DECL.

    A SSIF i CA T I0 N DOWNO

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    SCHEDULE

    Arlin gton ,

    VA

    22217

    ___________________________

    1  .

    O I T

    ~~

    I

    S U T IO N

    S T A T E M E N T

    (of this

    Rsporf)

    This document

    has

    been

    approved

    for public

    release

    and

    sale;

    its

    distribution

    is u n l i m i

    ted.

    li oIs T

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    IS U T I 0 N S T A T E M E N T of A.

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    aid. II

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    Probes

    Separation

    Re

    attachment

    Unsteady

    Flow

     

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    he

    measurement

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    n  tm lna ll y two

    -

    dimensional

    ,

    turbulent flows In

    reg

    ions of separation and

    rea

    achment

    Is

    facilitated

    by

    the

    development of a new

    Instrument;

    the wall-flow -direction

    probe

    which

    determines

    the Instantaneous

    flow

    direction upstream or d

    own

    s

    tream

    In

    a

    thin

    l ayer of fluid very

    close

    to

    the

    wall. The probe was tested

    In l

    ow-

    speed

    ,

    unsteady

    ,

    separating and reattaching air flows

    .

    It

    appears

    to

    offer

    considerably

    more

    accuracy

    than

    other

    methods for

    the

    determination of the

    t ime

    mean separation

    and

    reattachment

    points.

    In

    addition ,

    the

    probe

    ari

    d Its

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    J A N 7

    t4i.i

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    EDITION

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    NOV SI J

    O S S O L ( T I

    Unclassified

    5/

    ~~~~

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