washdown solutions for machine automation

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www.cmafh.com Washdown Solutions Shop online at www.cmafh.com Solutions for Machine Automation

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A review of some of the NEMA and IP rated solutions available for harsh environments.

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Page 1: Washdown Solutions for Machine Automation

www.cmafh.com

Washdown

Solutions

Shop online at www.cmafh.com

Solutions for Machine Automation

Page 2: Washdown Solutions for Machine Automation

www.cmafh.com

IP69K Washdown SensorsCapacitive, Photoelectric & Proximity

IP69K Smartlevel Capacitive Sensors

• Ideal for liquid level applications in the food and beverage industry

• Highly durable PSU plastic composite resists coolants, oils & chemicals.

• Temperatures up to 260° F, in pressurized vessels up to 145 psi.

IP69K Photoelectric Sensors

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IP69K Photoelectric Sensors

• Ideal for object detection in food and beverage applications

• Gun-drilled, solid stainless steel enclosures

• Proven workhorses in the most demanding of manufacturing conditions

Inductive Proximity Sensors

• No function display on the sensor itself

• Stainless steel housing (material 1.4571)

• Gold plated contacts, lasered or etched part numbers

Page 3: Washdown Solutions for Machine Automation

www.cmafh.com

IP67 Pressure SensorsDisplay, measuring transducer & pressure

switch in a single device

IP67 Pressure Sensors

• Ideal for use in gaseous and liquid media

• Over 130 versions available,

• 11 pressure range versions from -1…2 bar up to 0…600 bar

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• Standard plastic housing or stainless steel versions available

• Two switching points or one switching output + analog output

• IP67 housing rotates 320°

• Bright display with easy programming (no tool required)

• Extended temperature ranges of -40° to 125°C.

Page 4: Washdown Solutions for Machine Automation

www.cmafh.com

IP69 Micropulse ProCompactLinear Position TransducerContinuous absolute position sensor in a rugged,

sealed stainless steel housing

IP69 Transducers

• Welded housing that is IP69K rated

• Stainless steel housing

• Pressure-rated to 8700 psi/600 bar

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• Pressure-rated to 8700 psi/600 bar

• Standard mounting threads - 3/4" 16 UNF (optional M18x1.5)

• Radial or axial PTFE cable

• Very high resolution, repeatability, and linearity

• Absolute output signal

• Insensitive to shock, vibration, contamination and noise

• Capability of connecting cable guard systems

• Enclosure rating per IEC 60529:Cable version IP 68

(type tested at 5 bar / 48 h) IP69K with connected cable

guard system

Page 5: Washdown Solutions for Machine Automation

www.cmafh.com

Food and Beverage Sensor CablingCabling specifically designed for the food industry

M12 Cables

• FDA approved cable material

• Designed to meet the requirements of pharmaceutical & food industries

• Smooth surfaces eliminate breeding ground for bacteria

• Stainless steel type 1.4404: corrosion protection for all exposed metal

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• Detect contamination quickly – thanks to the bright color

Play it safe: use only reliable materials. The metals and plastics used by

Phoenix Contact have been tested with the following common cleaning

agents and disinfectants:

� Hydrogen peroxide/peracetic acid (P3-topactive DES)

� Alkaline foaming cleanser (P3-topax 19)

� Acid foaming cleanser (P3-topax 56)

� Alkaline foaming cleanser with active chlorine (P3-topax 66)

� Neutral disinfectant based on quarternary ammonium compounds

Page 6: Washdown Solutions for Machine Automation

www.cmafh.com

Washdown Motors AKM, Goldline B, Goldline S, Goldline W

Permanent Magnet DC

Motors

• Industry-leading performance

• Certifications ranging from basic IP65 up to IP69 and FDA

• Thousands of model options, STANDARD!

• Severe washdown options

IP65

Stainless Shaft

IP67

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• Severe washdown options

• All stainless options (up to 300 and 174PH grade)

DC Motors

• "Sealed-Tight-Food" grade motors are IP65 washdown certified

• For use with 90 and 180 v DC SCR power supplies.

IP69

All Stainless, Round

IP67

USDA, Washdown

IP65

Page 7: Washdown Solutions for Machine Automation

www.cmafh.com

SMC Fittings, Actuators, ValvesDesigned with Food Packaging in Mind

Fittings

• Stainless Steel 316 push in fittings, resistant to heat and chemicals

Actuators

• Food Grease (NSF-H1 certified) available

• NBR or FKM (Viton ) seal material ISO/VDMA mounting (Series HYQ, HYC)

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• NBR or FKM (Viton ) seal material ISO/VDMA mounting (Series HYQ, HYC)

• Stainless Steel 304 Series for wash down applications

High Pressure

• High Pressure Regulator VCHR30, VCHR40

• High Pressure Check Valve VCHC40

• High Pressure Valve: VCH41, VCH42, VCH410

Hygienic Namur Mount Solenoid Valves, 3/5 Ports

• VDMA, M12 connector

Page 8: Washdown Solutions for Machine Automation

www.cmafh.com

Hygienic Pneumatic Components

Pneumatic Valves

• Series CL03 Clean Line Directional Control Valve, Washdown IP69K

• Series HF04, 2 x 3/2, 5/2, 5/3

• Ceram 4-Way Directional Control Valve

• E/Ps Pressure Control Valves

Next Generation Technology meets Washdown

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• E/Ps Pressure Control Valves

Actuators

• ICS All Stainless Steel Cylinder ISO/VDMA standards

• ICL Clean Profile ISO/VDMA Cylinder for lighter washdown applications

Filters, Pressure Regulators, Lubricators

• AS2 and AS3 FRLs with smooth polymer design

Page 9: Washdown Solutions for Machine Automation

www.cmafh.com

Stainless Steel CylindersFrom ITT, Clippard, IAI, SMC & Pneumatic C&C

Inch Stainless Cylinders -- ITT Compact

• From 3/4" to 8" Bore, custom strokes also available

Corrosion Resistant Washdown Cylinders -- Clippard

• Bore sizes: 5/8 up to 1 1/2" Bore

RCP2W Waterproof Type Slide Actuator – IAI

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RCP2W Waterproof Type Slide Actuator – IAI

• The actuators come in a standard type and an optional cover type, fully conforms to IEC IP67

CG5-S, CJ5-S & NCM Stainless Steel Cylinders – SMC

• CG5-S cylinder uses grease for food processing machines and meets FDA standards

• CJ5-S is designed for use in water spray environments

• NCM series comes in 6 bore sizes with auto switch capability, 303/304 stainless steel

Stainless Steel Round Body Cylinders -- Pneumatic C&C

• Stainless steel, repairable pneumatic cylinder

• 1-1/8” through 4” bores, maximum 18” stroke, 170 PSI

Page 10: Washdown Solutions for Machine Automation

www.cmafh.com

All-in-one Linear Actuator System ternary® is the all-in-one linear actuator system that

merges mechanics with intelligence

ternary Linear Actuator System

• High Protection Class: IP65 rated (LP050 is IP64)

• Reduces integration time and cost for protection (Shrouding, Bellows, etc.)

• Washdown capablility

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• Washdown capablility

• Flexible, no need for piping, valving, air/oil supply, filters

• Provides easily programmable motion – position, velocity,

acceleration/deceleration

• PC-based set-up software provides for quick and easy setup

• Standard length connectorized cables make installation fast and easy

• ternary® has internal monitoring and alarm capabilities

• Maintenance Free System

• Variety of Control Interface possibilities

Page 11: Washdown Solutions for Machine Automation

www.cmafh.com

Washdown, Coated and Stainless Steel Gearboxes & GearheadsAvailable in USDA approved STEEL IT coated, nickel-

plated or in stainless steel

Gearheads

• Stainless steel housings, shafts, and fasteners

• Electroless nickel-plated housings, shafts, fasteners

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• Electroless nickel-plated housings, shafts, fasteners

• USDA approved STEEL IT epoxy coated housings

• NSF H1 approved food-grade lubricants

• Gasketing compounds at housing interfaces

• Custom engineered, corrosion resistant, rotary shaft seals

• The washdown option is available as standard for most products

Page 12: Washdown Solutions for Machine Automation

www.cmafh.com

Hygienic Design & Stainless Steel Enclosures

Hygienic Design

• Ideal for use in clean rooms and for open processes in the food industry

• Smooth surface grain, internal hinges, washable gaskets , no crevices

A Comprehensive Line of Enclosures to Provide the

Specific Level of Contamination Protection Required

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• Smooth surface grain, internal hinges, washable gaskets , no crevices

• Created from ANSI 304 stainless steel with a 400 grain brushed surface

Stainless Steel

• Ideal for food/beverage and pharmaceutical applications with washdown

• Variety of styles and options

Featuring a high protection

category, it has nowhere for

micro-organisms to hide!

Page 13: Washdown Solutions for Machine Automation

www.cmafh.com

Safety Light Curtains

IP67 Enclosures

• Available in the full range of sizes

• Reduces down time and increases life of the curtain

• Resistant to many chemicals and compounds

Protective Enclosures for Harsh and Washdown

Applications

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• Improved mounting system

• Reinforced stainless steel brackets

Weld Slag Protective Shields

• Reduces down time and increases life of the curtain

• Resistant to many chemicals and compounds

• Lexan construction

• Easy to install and replace

Page 14: Washdown Solutions for Machine Automation

www.cmafh.com

Stainless Steel HMI Panels

iX Panel TxA

• Modern style, wide screen HMI panel in a compact form

• IP65 lightweight aluminum construction

• Fully flat, dust-free surface

• For tasks requiring state-of-the-art graphics

• Dimmable TFT display with maintenance free LED backlighting

iX Panel

Designed for Food and Pharmaceutical

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iX Panel

• IP66 lightweight aluminum construction

• Available in keypad or touch panel from 3.5” to 15”

• Open platform and enhanced HMI functionality

TxB Panel Series

• For demanding HMI applications or large projects within traditional industrial or process

industry, where complex operating screens filled with objects are required, this operator

panel delivers with high performance hardware that is finely tuned for iX HMI solutions.

TxC Panel Series

•TxC is ideal for medium to large scale HMI applications that require more power or add-

on functionality such as video. TxC gives you a full, open and expandable HMI, with iX

runtime software, in a robust industrial PC hardware with high connectivity.