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Warehouse Safety, Health Warehouse Safety, Health & Security& Security
17 Dec 201117 Dec 2011
Content
Ø Personal Safety & Healthv Create Awarenessv Material Handlingv Hazardsv Environmental Health
ØWarehouse Safety & Securityv Fire Safetyv First Aidv Theft Preventionv Mechanical Handling Equipmentv Storage Rack
Ø Risk Managementv Risk Management Implementation
Personal Safety & Health – Create Awareness
Ø PPE (Personal Protective Equipment)
Personal Safety & Health - Create Awareness
Ø Safety Signage
Personal Safety & Health - Create Awareness
Ø Safety Posters
worksafetysolutions.com.au
Ø Slips, Trips & Falls
vWet or Dirty Floors
v Oil Spills
v Obstructed Walkways
v Damaged Floors
Personal Safety & Health - Material Handling
Ø Safety Tips
v Practice Good Housekeeping at all time
v Repairs Defects Promptly
ØWorking at Height
v Climbing on Racks
v Climbing on Ladder
v Order Picker Truck
Personal Safety & Health - Material Handling
Ø Safety Tips
v Use CORRECT lifting equipment / MHE
v Use equipment / MHE CORRECTLY
Personal Safety & Health - Material Handling
Personal Safety & Health - Material Handling
Ø Manual Handling
v Lifting / Lowering
v Pushing / Pulling
v Carrying
Personal Safety & Health - Material Handling
Ø Safety Tips
v Adopt CORRECT posture
v Use equipment to assist
v ASK for help
Ø Ergonomics
v Awkward Posture
v Static Posture
v Sitting Posture
Personal Safety & Health - Material Handling
Ø Safety Tips
v Stretch periodically
v Don’t Twist…..Turn
Ø Chemical Hazard
v Corrosivev Explosivev Flammablev Toxic
v Inhalev Bodily Contact
Personal Safety & Health - Hazards
Ø Safety Tips
v MSDS is a MUSTv Training to staffs is a MUST
**MSDS - Material Safety Data Sheet
Ø Electrical Hazards
v Overloaded
v Double Extension
v Loose Wire
vWorn Out Cords
Personal Safety & Health - Hazards
Ø Safety Tips
v Engage QUALIFIED / CERTIFIED electrician
Ø Atmosphere
v Dust
v Moulds & fungus
Personal Safety & Health – Environmental Health
Ø Safety Tips
v Practice housekeeping
v Regulate maintenance schedule
Personal Safety & Health – Environmental Health
Ø Safety Tips
v Employee’s Rights
v Employer’s Responsibilities
Ø Temperature
v Too cold
v Too hot (Warm)
Ø Lighting
vWrong positioning
vWrong type of lightings
v Insufficient lightings
Personal Safety & Health – Environmental Health
Ø Safety Tips
v Make use of natural lights
Content
Ø Personal Safety & Healthv Create Awarenessv Material Handlingv Hazardsv Environmental Health
ØWarehouse Safety & Securityv Fire Safetyv First Aidv Theft Preventionv Mechanical Handling Equipmentv Storage Rack
Ø Cause of Fires
v Smoking
v Electrical Fault
v Chemical Hazards
v Arson
Warehouse Safety & Security – Fire Safety
Ø Safety Tips
v Fire Prevention Education
Ø Classes of Fire
Warehouse Safety & Security – Fire Safety
Wood, paper, cloth, rubber and plastics
Petrol, diesel, thinners,oils, paints, wax
Electricity
Magnesium, aluminium,titanium, sodium and potassium
Warehouse Safety & Security – Fire Safety
Ø Safety Tips
v Implement Fire Drills
Ø Evacuation Plan
v Does the warehouse have a FIRE ESCAPE layout?
v Does everybody know where are the EMERGENCY EXITS?
v Are Emergency Exit doors BLOCK or LOCKED?
v Don’t Assume!….. Who / When was last CHECKED?
v Does the warehouse have a Evacuation plan?
v How do you know if everybody has evacuated?
Ø First Aid
v Does the warehouse have FIRST AID KIT?
vWho check on the content / Expiry dates?
vWhere is it kept?
vWho is the QUALIFIED First Aide?
Warehouse Safety & Security – First Aid
Ø Safety Tips
v Every employee should be trained
Ø Deterrence Measures
v Segment / cage up High value items
v Tight control on ALL doors accessibility
v Secure Inventory quickly
v Conduct regular cycle count / auditing
v Separate Inbound & Outbound
v Security checks / rounds
v Restrict unauthorized data access
Warehouse Safety & Security – Theft Prevention
Ø You are responsible to safeguard against thief & pilferages.
Ø Common Forklift Hazards
v Overloadingv Unsafe stackingv Raised forkv Unauthorized / Untrained operators v SpeedingvWarehouse Taxiv No Maintenancev Path obstructionv Travel on slopev Poor ground conditionsv Charging area
Warehouse Safety & Security – MHE
Ø Safety Tips
v Only trained staffs are allowed to operatev Regular servicing by professionalsv Designate aisle
Warehouse Safety & Security – Storage Rack
Warehouse Safety & Security – Storage Rack
Ø Planning
v Dead end
v Bottle neck
v Aisle too narrow
vWrong Storage System Application
v No adequate protectors
Warehouse Safety & Security – Storage Rack
Ø Operational
v Unstable goods stacking / packaging
v Badly positioned pallet
v Use of damaged pallets / wrong designed pallets
Warehouse Safety & Security – Storage Rack
Ø Safety Tips
v Accidents – Must be reported
v Conduct regular Inspection & Maintenance
Ø Qualifying
v Comply to Design Standard (FEM, SEMA)
v Test Certificate
v Structural Certification
Warehouse Safety & Security – Storage Rack
Content
Ø Personal Safety & Healthv Create Awarenessv Material Handlingv Hazardsv Environmental Health
ØWarehouse Safety & Securityv Fire Safetyv First Aidv Theft Preventionv Mechanical Handling Equipmentv Storage Rack
Ø Risk Managementv Risk Assessment Implementation
ØWhat is Risk Management?
To identify risks / dangers / hazards at your work place that
could cause harm or injury to people / properties; and taking
precaution / preventive / control from accidents to happen
Risk Management
Risk Management
Ø Step 1 – PreparationForm a Risk Assessment (RA) team to gather relevant information
v Layout plan of the work placev List of work activitiesv List of equipment, tools and chemicals used at workv Record of past incidents
Ø Step 2 – Hazard IdentificationIdentify hazards or risks
vWalk around and observev Think about the potential hazardsv Ask / discuss with the employees
6 Steps to a Risk Management program
Risk Management
Ø Step 3 – Risk Evaluation Estimate the threat levels of each identified hazard / risk and rank them in order of priority
v Likelihood and frequencyv Seriousness of the injury
Ø Step 4 – Risk ControlPlan controls measures and evaluate residual risks
v Substitutev Minimizev Avoidv Engineering Controlv Administrative Control
Risk Management
Ø Step 5 – Record & ReviewKeep risk assessment reports
v Record before implementationv Review whenever injury occursv Review when there is any change
Ø Step 6 – Implement Review risk assessment whenever there is new information on risks or work process
v All employees must be communicated
Ongoing communication amongst management, RA team and employees
Accident do happenbut
Prevention depends on you