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    Wahler Solutions in Partnership.Products for Exhaust Gas and Temperature Management.

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    2 3

    1928

    Wahler delivers the first bellow thermostat to DaimlerChrysler.

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    2006

    Modern combustion engines in todays cars and com-

    mercial vehicles are equipped with numerous complex

    systems. They make engines reliable and support

    engine capabilities, and they also ensure that engines

    have a low uel consumption and high environmental

    compatibility. And this is where exhaust gas and tem-

    perature management play a central role.

    These are precisely the core competencies with which

    Wahler has been a reliable partner to the automotive

    industry as well as a valued innovation driver or de-

    cades. Individual adaptation and urther advancement

    o thermostats, highly specialised pipe elements and

    components essential or exhaust gas recirculation

    comprise our company's calling card.

    Optimum solutions are created in cooperation with

    our customers rom the open dialogue based on

    Tink and Act ogether. ogether to Success.

    partnership as early as in the preliminary development

    phases. The wide-ranging wealth o experience and

    high degree o knowledge that Wahler has accumu-

    lated rom numerous projects benet our customers'

    development specialists, and crucial innovation oten

    results rom this synergy. Our philosophy is to regard

    the mutual exchange o ideas as being more than

    merely the basis or operating together, it is also the

    prerequisite or joint success.

    he intensive partnership with DaimlerChrysler has been distinguished by successful projects for 78 years.

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    4 5

    2002

    Environmental protection and mobility still appeared to be incompatible approximately thirty years ago. Today

    in the age o catalytic converters, particulate lters and the Euro 4 standard we know that an increased

    sense o responsibility or the environment has resulted in enormous technological leaps and important innova-

    tions.

    The Volkswagen Magazine wrote in February 2006, or instance, that petrol engine perormance has been

    doubled over a period o three decades, whilst the uel consumption simultaneously dropped by a whole 15 %.

    Mobility and Ecology. Create Added Value.

    Environmental certification an important company value is certified.

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    2003

    The name Wahler is closely linked to such deve-lopments. We continuously contribute to improving

    engine economy with our ever more advanced

    temperature management methods. The exhaust gas

    recirculation technology, in which Wahler's develop-

    ment role is crucial, is also a milestone on the route

    towards ongoing improved environmental compatibili-

    ty o car and commercial vehicle engines.

    Environmental protection is also an important actor in

    our company's daily work. In addition to environmen-

    tal certication compliant with DIN EN ISO 14001,

    Wahler has also been awarded environment certica-

    tion by koprot. Responsible treatment o energy as

    well as materials and resources is thereore a matter

    o course or us.

    Electric rotary valves / flap valves this is the only way to ensure compliance with the strict exhaust gas standards to the benefit of a clean environment.

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    6 7

    1967

    1973

    Punctuality and Reliability.A Promise is a Promise.

    Oberboihingen plant Brazil plant

    Innovative power and engineering skills are unda-

    mental at Wahler or reliability in daily cooperation with

    our customers.

    I the technical implementation o our customers' indi-

    vidual problem is at the start o a project, the produc-

    tivity o the derived solution is the objective.

    Adherence to jointly dened basic conditions, sticking

    to delivery dates and our reliability are the decisive

    actors here or a lasting, protable relationship.

    Your condence in these virtues, typical or Wahler, is

    important or us. The rule thereore is: we do what-

    ever we promise. A promise is a promise.

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    2003

    urnover exceeds the 200 million euros mark.

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    1948

    8 9

    1999

    Delivery of the first wax element thermostats made under a Wahler patent Innovation goes into series production electrically heated thermostat

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    2005

    emperature Management.Equipped with Wahler Termostatsfor All Uses.

    Thermostats with dierent perormance characteris-

    tics and operating modes are required to match the

    type o use and combustion engine technology. The

    Wahler thermostats' product range thereore covers

    an exceptionally wide spectrum.

    Opening of our engine test bench system understanding in research and development is vital.

    ElEctricallyhEatEdthErmostats

    ElEctricslEEVEValVEthErmostats

    ElEctricdiscValVEthErmostats

    thErmostatinsErts

    slEEVEValVEthErmostats

    intEgratEdthErmostats

    oiltEmpEraturErEgulators

    ElEctricthErmostats

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    10 11

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    1994

    Exhaust Gas Recirculation Emergingechnology.Increase performance and reduce emissions.

    ElEctricEgrValVEs

    ElEctricthrottlEFlaps

    ElEctricEgrFlapValVEs

    pnEumaticEgrValVEs

    pnEumaticBypassFlapspnEumaticactuators

    Exe(Egr)f-

    pliance with the increasingly stricter directives or

    exhaust emissions levels. It can signicantly reduce

    nitrogen oxides and particulates. When doing so,

    cooled subsets o exhaust emissions are deliberately

    mixed with the intake air. We develop the system

    matched to each engine or this recirculation circuit,

    wefeeeEgrvve

    faps as well as the required pipes.

    Development of EGR valves the significance of exhaust gas return is increasing.

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    12 13

    1980

    New strategic orientation - entry into the exhaust gas return sector begins with EGR pipes.

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    Pipes with Staying Power.Connecting Elements for Very High emperatures.

    EgrpipEs

    coolEdEgrpipEs

    oilrEturnpipEs

    sEcondaryairpipEs

    compEnsators

    FuElFillErpipEs

    The manuacture o fexible metallic pipes is one o

    We'eeee.uebee-

    perature, wear-resistant and shapeable to nearly any

    orm: our pipes cover all requirements or use in the

    engine area.

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    1925

    2006

    14 15

    As early as 1925 Wahler had recognised the im-

    portance o the automobile, and it was one o the

    rst manuacturers to start producing metal bellows,

    reerred to as seamless corrugated pipes. 1928

    ollowed with manuacture o the rst thermostats in

    response to the progressive entry o new technologies

    be.peeve

    improvements thereore laid the oundation stone or

    the company's successul evolution.

    This innovative spirit still prevails in the company

    today, and it is documented in the most recent deve-

    lopments in exhaust gas return that signicantly con-

    tribute to the reduction o pollutant emissions. Wahler

    invests over 5 % o its total turnover in research and

    development every year so that it can continue to bejust ahead in the uture or your well-being, and also

    to preserve the inheritance o our ounding ather.

    Innovations for the Future. Tat is our radition.

    Manufacture of seamless corrugated pipes Development of innovative low pressure EGR components

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    Gustav Wahler GmbH u. Co. KG

    hebe146

    73730 Esslingenge

    pe: +497113152-0

    Fx: +497113152-210

    E-mail: [email protected]: www.wahler.de