vw.t4.wd.79 - climatronic - aes (automatic transmission) from sep 98

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  • 8/9/2019 Vw.t4.Wd.79 - Climatronic - AES (Automatic Transmission) From Sep 98

    1/10

    Edition 10/98USA.5272.11.21

    Wiring diagram

    Deviate relay location and fuseplacements as well as the locations of multiple connectors see section ”com-ponent locations”.

    30 A - green

    25 A - white

    20 A - yellow

    15 A - blue10 A - red7,5 A - brown5 A - beige3 A - violet

    Fuse colors

    654321

    7 8 9 10 11 12

    1 2 3 4 5 6 7 8 9 1 0 11 1 2 1 3 14 1 5 16 17 1 8 19 20 21 2 2

    97--23232

    1716151413

    T K m . L . K L K K L 5 8b K L 1 5A K L 1 5A K L 1 5 K L X A K L 3 0 K L 3 0 K L 3 0 H G

    1 Relay for Climatronic (140)

    Note: Number in parentheses indicates productioncontrol number stamped on relay housing.

    EuroVan No. 79/1

    Climatronic,from September 1998

    2.8 L- Engine - Motronic Multiport Fuel Injection (MFI)/103 kW,code AES, with automatic transmission

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    2/10

    3015 X 31

    3015 X 31

    W/1 U2/2

    V 68G 92

    1 2 3 4 5 6 7 8 9 10 11 12 13 14

    22

    T32/3J 285

    T28b/18

    20

    0,5sw/ro

    0,5sw/gn

    0,5sw/gr

    0,5bl/sw

    0,5bl/br

    T28a/8

    T T T24/20 24/23 24/24

    T T T5/1 5/4 5/5T5/3 T5/2

    97--23921

    M

    TV 13

    J 255M

    E87 L75L76

    í

    G56 V 42 T28b/8 T28b/3

    ws/bl0,35

    bl/ws0,5

    bl/ws0,35

    T28a/11 T28a/14

    ro/ws0,35

    T8a/2 T8a/3

    118 122

    ro/ws0,5

    sw/ro0,5

    J 220T68/65

    bl/ws0,5

    Edition 10/98USA.5272.11.21

    Wiring diagram

    Climatronic control module, A/C control head, temperature regulator flap motor,temperature regulator flap motor position sensor

    ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey

    ge = yellowli = violet

    No. 79/2 EuroVan

    E87 - A/C Control HeadG56 - Instrument Panel Interior Temperature Sensor

    G92 - Temperature Regulator Flap Motor PositionSensorJ220 - Motronic Engine Control Module (ECM), in

    engine compartment, leftJ255 - Climatronic Control ModuleJ285 - Control module with indicator unit in

    instrument panel insertL75 - Digital Display LightL76 - Push Button LightT5 - 5-Pin Connector, behind instrument panel,

    centerT8a - 8-Pin Connector, behind fuse/relay panelT24 - 24-Pin Connector, behind instrument panel, left

    T28a - 28-Pin Connector, redT28b - 28-Pin Connector, blue

    T32 - 32-Pin Connector, blueT68 - 68-Pin Connector, on Motronic Engine Control

    Module (ECM)TV13 - Vehicle Speed Signal Wire Connector, blueV42 - Interior Temperature Sensor FanV68 - Temperature Regulator Flap Motor

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    3/10

    3015 X 31

    3015 X 31

    0,35ge/sw

    0,5ge/bl

    T T24/6 24/

    J 255

    T28b/

    4

    L39

    15 16 17 18 19 20 21 22 23 24 25 26 27

    M

    T T T5a/1 5a/2 5a/4

    0,35ge/ro

    T24/

    T28b/

    5

    T5a/5 T5a/3

    T28b/20

    0,35gn/sw

    0,35gn/ws

    T T24/1 24/4

    T28b/

    6

    M

    T T T5b/1 5b/2 5b/4

    0,35gn

    T24/5

    T28b/7

    T5b/5 T5b/3

    V 85G114 V 70

    0,5gr

    0,5bl

    0,5ws

    0,5ge

    0,5sw

    0,5gr

    0,5bl

    0,5ws

    0,5ge

    0,5sw

    0,5gn/sw

    0,5gn/ws

    0,5gn

    0,5bl/sw

    0,5ge/sw

    0,5ge/bl

    0,5ge/ro

    0,5bl/sw

    10 11

    0,5bl/sw

    0,5bl/sw

    97--23922

    T24/9

    28

    6

    bl/br0,5

    bl/br0,5

    G 112

    10

    bl/br0,5

    T24/2

    T28c/3

    T1d

    T32a/26J 285

    li0,5

    li0,35

    L40

    T28b/17T28b/16

    32

    Edition 10/98USA.5272.11.21

    ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey

    ge = yellow

    Wiring diagram

    Climatronic control module, central air flap motor, central flap motor positionsensor, footwell/defroster flap motor, footwell/defrost flap motor position sensor

    li = violet

    EuroVan No. 79/3

    G112 - Central Flap Motor Position SensorG114 - Footwell/Defrost Flap Motor Position Sensor

    J255 - Climatronic Control ModuleJ285 - Control module with indicator unit in

    instrument panel insertT1d - Single Connector, behind fuse/relay panelT5a - 5-Pin Connector, behind instrument panel,

    centerT5b - 5-Pin Connector, behind instrument panel,

    centerT24 - 24-Pin Connector, behind instrument panel,

    rightT28b - 28-Pin Connector, blueT28c - 28-Pin Connector, whiteT32a - 32-Pin Connector, green

    V70 - Central Air Flap Motor

    V85 - Footwell/Defroster Flap Motor

    L39 - Wire connection (A/C Pressure Switch) -1-, inClimatronic wiring harnessL40 - Wire connection (A/C Pressure Switch) -2-, in

    Climatronic wiring harness

    http://prevpage/http://prevpage/

  • 8/9/2019 Vw.t4.Wd.79 - Climatronic - AES (Automatic Transmission) From Sep 98

    4/10

    T28a/17

    3015 X 31

    3015 X 31

    29 30 31 32 33 34 35 36 37 38 39 40 41 42

    T T T

    T T

    3a/1 3a/3 3a/2

    6c/6 24/ 14

    J 255

    97--23351

    T28b/14T28a/

    23

    T28b/2

    G107 2

    2

    2

    T

    T28b/1

    81

    T5d/3 T5d/4 T5d/5

    0,35ws/ro

    T28a/27

    T 24/1624/ 15

    N53

    L56

    G110 G152 G17

    T4e/4

    0,5sw/ws

    0,5sw/gn

    0,5gr/sw

    0,5ws/ro

    T4e/3

    0,5ro/ws

    0,35ws

    T28b/

    15

    T6c/5

    22

    sw1,0

    bl/br0,5

    L72

    bl/br0,35

    ws/ro0,5

    br/ge0,5

    L76 L75

    T28c/8

    4

    T28c/14

    ge0,5

    gn0,5

    2

    gr/bl0,5

    5

    br0,5

    3

    sw/ge0,5

    1

    59 39

    br0,5

    110

    a

    E265

    T6d/2 T6d/6

    T6d/3

    T6d/5

    T28b/19

    0,5br/sw

    0,35ws/ge

    0,5bl/br

    0,5ws/ro

    0,35br/ge

    0,35sw/ws

    0,35sw/gn

    39

    Edition 10/98USA.5272.11.21

    Wiring diagram

    Climatronic control module, A/C control head rear, sunlight photo sensor, outside air temper-ature sensor, front vent temperature sensor, A/C engine coolant temperature (ECT) sensor

    ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey

    ge = yellowli = violet

    No. 79/4 EuroVan

    E265 - A/C Control Head rear

    G17 - Outside Air Temperature Sensor, on frontbumper leftG107 - Sunlight Photo Sensor, on instrument panel, leftG110 - A/C Engine Coolant Temperature (ECT) Sensor,

    in engine compartment, leftG152 - Front Vent Temperature Sensor, on console for

    footwell, left vent sideJ255 - Climatronic Control ModuleL75 - Digital Display LightL76 - Push Button LightN53 - Vacuum Valve RailT3a - 3-Pin Connector, behind instrument panel, leftT4e - 4-Pin Connector, behind fuse/relay panel

    T5d - 5-Pin ConnectorT6c - 6-Pin Connector, behind fuse/relay panel

    T6d - 6-Pin Connector, behind fuse/relay panel

    T24 - 24-Pin Connector, behind instrument panel,rightT28a - 28-Pin Connector, redT28b - 28-Pin Connector, blueT28c - 28-Pin Connector, white

    110 - Ground connection -2-, in instrument panelwiring harness

    L56 - Connector (Sensor), in wiring harnessClimatronic

    L72 - Connector (Photo Sensor), in wiring harnessClimatronic

    http://prevpage/http://prevpage/

  • 8/9/2019 Vw.t4.Wd.79 - Climatronic - AES (Automatic Transmission) From Sep 98

    5/10

    3015 X 31

    3015 X 31

    F129 3 41M

    2,5br

    V 2T3/1

    T3/3 T3/2

    J126

    0,35gr/sw

    0,35br/ws

    0,5br/ws

    0,5gr/sw

    0,5bl

    0,35bl/ro

    0,35ro/sw

    46

    T8a/8 T8a/6 T4e/2

    125

    0,5bl/ro

    0,5bl/ro

    0,5ro/sw

    0,5sw/ge

    1,0sw/ge

    126

    0,5sw/ge

    L57 L58

    T24/12 T24/

    33

    97--23923

    J255

    43 44 45 46 47 48 49 50 51 52 53 54 55 56

    T28a/10 T28a/19 T28a/18 T28b/11 T28b/13

    T24/817

    T24/18

    0,5bl

    2

    T8a/5

    2,5br/ro

    90

    6S30A

    Q/2

    T28a/20

    50

    2,5sw

    a

    sw/ge1,0

    A61

    91

    T28a/13bl/ro0,35

    T1u

    J 220T68/39

    bl/ro0,5

    T28a/21

    J 220T68/37

    gn0,5

    T1t

    sw/ge0,5

    sw/ge1,0

    sw/ge0,35

    sw/ge0,5

    Edition 10/98USA.5272.11.21

    ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey

    ge = yellow

    Wiring diagram

    Climatronic control module, A/C pressure switch, control module for fresh airblower, fresh air blower

    li = violet

    EuroVan No. 79/5

    F129 - A/C Pressure SwitchJ126 - Control module for fresh air blower

    J220 - Motronic Engine Control Module (ECM), inengine compartment, left

    J255 - Climatronic Control ModuleJ285 - Control module with indicator unit in

    instrument panel insertT1t - Single Connector (Connection A/C), behind

    fuse/relay panelT1u - Single Connector (Connection A/C), behind

    fuse/relay panelT3 - 3-Pin ConnectorT4e - 4-Pin Connector, behind fuse/relay panelT8a - 8-Pin Connector, behind fuse/relay panelT24 - 24-Pin Connector, behind instrument panel,

    rightT28a - 28-Pin Connector, red

    T28b - 28-Pin Connector, blueT68 - 68-Pin Connector

    V2 - Fresh Air Blower

    33 - Ground connection, behind instrument panel,right

    A61 - Plus Connection (X), in Instrument clusterwiring harness

    L57 - Connector (Pressure switch for A/C) -1- inwiring harness Climatronic - Fan for coolant

    L58 - Connector (Pressure switch for A/C) -2- inwiring harness Climatronic - Fan for coolant

  • 8/9/2019 Vw.t4.Wd.79 - Climatronic - AES (Automatic Transmission) From Sep 98

    6/10

    3015 X 31

    3015 X 31

    M 20

    57 58 59 60 61 62 63 64 65 66 67 68

    V 2

    1

    G1531

    2

    154

    245

    G

    J 349

    4f/4T

    4d/4T

    T28c/19 T28c/12 T28c/10

    0,5br/gn

    0,35bl/ge

    0,35ge

    4f/3T

    6b/6T

    33

    244

    97--23353

    1

    3 2

    2,5br/gn

    2,5br

    0,5sw/br

    0,5sw/br

    J 255

    T28c/18

    0,5br/bl

    T28c/20

    0,5sw/br

    6c/1T6b/2T6b/1T 6b/5T

    94

    í

    ro/ws

    í

    69 70

    1bT

    6,0ro/ws

    2,5ro/ws

    0,5bl/ge

    2,5br/gn

    2

    1

    2,5

    T28a/5

    0,35ro

    97

    Q/6 U1/14 R/4 P/7

    0,5gr/bl

    0,35gr/bl

    0,5gr/bl

    0,5gr/bl

    ET32/20

    P/9 D/12

    L3920

    0,5ge

    gr/bl0,5

    37

    A53

    T28a/24

    J 285T6d/1

    gr/bl0,35

    Edition 10/98USA.5272.11.21

    Wiring diagram

    Climatronic control module, rear evaporator temperature sensor, rear heater coretemperature sensor, control module for blower for evaparator, rear evaporator fan

    ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey

    ge = yellowli = violet

    No. 79/6 EuroVan

    E20 - Instrument Panel Light Dimmer Switch

    G153 - Rear Evaporator Temperature SensorG154 - Rear Heater Core Temperature SensorJ255 - Climatronic Control ModuleJ285 - Control module with indicator unit in

    instrument panel insertJ349 - Control module for blower for evaparatorL39 - Rear Window Defogger Switch LightT1b - Single Connector, behind trim D-pillar right,

    lowerT4d - 4-Pin Connector, behind fuse/relay panelT4f - 4-Pin Connector, behind trim D-pillar right,

    lowerT6b - 6-Pin Connector, behind fuse/relay panel

    T6c - 6-Pin Connector, behind fuse/relay panelT6d - 6-Pin Connector, behind fuse/relay panel

    T28a - 28-Pin Connector, red

    T28c - 28-Pin Connector, whiteT32 - 32-Pin Connector, blueV20 - Rear Evaporator Fan

    33 - Ground connection, behind instrument panel,right

    244 - Ground connection (Sensor ground), in wiringharness Climatronic

    245 - Ground connection in wiring harness blower for2nd Evaporatur

    A53 - Plus connection (58b), in instrument panelwiring harness

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    7/10

    T6b/3

    3015 X 31

    3015 X 31

    S16

    2

    1

    1,0sw

    T28c/1

    0,5br/ws

    15A

    Q/4

    1,5sw

    T28a/1

    40

    1,0sw

    0,5sw

    2

    1

    2

    1

    1,0br

    78

    79

    30

    95

    T28c/11 T28a/22

    0,5gr

    0,35li/ws

    J 255

    71 72 73 74 75 76 77 78 79 80 81 82 83 84

    97--23354

    111

    1,0sw

    T6b/4

    N147 N172N43

    T4f/1 T4f/2

    1,0sw

    1,0sw

    T6c/2

    T28c/15

    0,5br/bl

    1,0br/sw

    1,0sw

    T28a/9

    TV 14

    gr/ws0,5

    A76

    A20

    X/4 M/5 U1/4

    br/ws1,0

    L68

    Edition 10/98USA.5272.11.21

    ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey

    ge = yellow

    Wiring diagram

    Climatronic control module, A/C refrigerant shut-Off valve, engine coolanttwo-way vacuum valve, auxiliary heater valve

    li = violet

    EuroVan No. 79/7

    J255 - Climatronic Control Module

    N43 - A/C Refrigerant Shut-Off Valve, behind trimD-pillar right, lowerN147 - Engine Coolant Two-way Vacuum Valve, on

    firewall, leftN172 - Auxiliary Heater Valve, on firewall, leftT4f - 4-Pin Connector, behind trim D-pillar right,

    lowerT6b - 6-Pin Connector, behind fuse/relay panelT6c - 6-Pin Connector, behind fuse/relay panelT28a - 28-Pin Connector, redT28c - 28-Pin Connector, whiteTV14 - Data Link Connector (DLC) wire Connector,

    white

    30 - Ground connection, -1-, beside fuse/relay panel

    A20 - Wire connection (15a), in instrument panelwiring harness

    A76 - Connector (K-diagnosis wire), in instrumentpanel wiring harness

    L68 - Connection 2 (sensor) in Climatronic wiringharness

  • 8/9/2019 Vw.t4.Wd.79 - Climatronic - AES (Automatic Transmission) From Sep 98

    8/10

    3015 X 31

    3015 X 31

    85 86 87 88 89 90 91 92 93 94 95 96 97 98

    M V 47

    SB 1530A

    86

    4 2

    5

    J 323

    /+A

    2,5ro/bl

    2,5ro/gn

    4d/2T 4d/1T

    71

    2,5ro/ws

    2,5ro/sw

    J 350

    6c/4T 4d/3T

    T28c/6

    0,35li/sw

    0,5br/ro

    6c/3T

    30

    97--23355

    3

    2 12,5

    br/ro2,5

    br/ro4,0br

    0,35li/ws

    J 255

    bc

    T28a/12 T28b/12

    55

    0,5gr/ro

    69

    4,0ro/sw

    2

    1

    243

    Q/1

    1,5br

    N/3

    2,5ro/ge

    2,5ro

    57

    4,0ro

    0,35ro

    Y/2

    e

    110 110 110

    sw/ge0,5

    N/1N/6

    E3sw2,5

    li/ge0,35

    gr0,35

    ro1,5

    ro/bl2,5

    ro/gn2,5

    A1

    ro2,5

    ro2,5

    SB 1330A

    SB 1430A

    T28c/4

    0,35gr/ro

    0,5br

    T28a/

    15

    T28c/

    7

    0,5br

    3

    47

    T8c/8

    Edition 10/98USA.5272.11.21

    Wiring diagram

    Climatronic control module, control module for warm air blower, fan relay,rear warm air fan

    ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey

    ge = yellowli = violet

    No. 79/8 EuroVan

    A - Battery

    E3 - Emergency Flasher SwitchJ255 - Climatronic Control ModuleJ323 - Fan Relay, control number (114), behind

    instrument panel, centerJ350 - Control module for warm air blowerSB13 - Fuse 13 in fuse holder, below relay panelSB14 - Fuse 14 in fuse holder, below relay panelSB15 - Fuse 15 in fuse holder, below relay panelT4d - 4-Pin Connector, behind fuse/relay panelT6c - 6-Pin Connector, behind fuse/relay panelT8c - 8-Pin Connector, on Emergency Flasher SwitchT28a - 28-Pin Connector, redT28b - 28-Pin Connector, blue

    T28c - 28-Pin Connector, whiteV47 - Rear Warm Air Fan

    30 - Ground connection, -1-, beside fuse/relay panel

    110 - Ground connection -2-, in instrument panelwiring harness

    243 - Ground connection -1- in wiring harness,Climatronic

    A1 - Plus connection (30a), in instrument panelwiring harness

  • 8/9/2019 Vw.t4.Wd.79 - Climatronic - AES (Automatic Transmission) From Sep 98

    9/10

    3015 X 31

    3015 X 31

    97--23924

    N/2N/5

    N25

    1

    4/8 6/4

    3/3

    7/1

    8/6 5/7 1/2 2/5

    bc

    N/4

    2

    1

    M

    S 1910A

    A1/5

    A49

    e

    T8a/7 T8a/4

    J 254

    125

    V 51

    T1v T1

    2

    1

    í F95

    br/gn1,0

    gr1,0

    gr1,0

    172 18

    br1,5

    gr1,0

    84

    100 101 102 103 104 105 106 10799 108 109 110 111 112

    gr0,5

    118

    ro/bl1,0

    ro1,0

    gn/ge1,0

    gn/ro1,5

    gn0,5

    T2/1

    T2/2

    Edition 10/98USA.5272.11.21

    ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey

    ge = yellow

    Wiring diagram

    Relay for climatronic, A/C clutch, after-run coolant thermal switch, after-runcoolant pump

    li = violet

    EuroVan No. 79/9

    F95 - After-Run Coolant Thermal SwitchJ254 - Relay for Climatronic, control number (140),

    switch delay time 1/2 secondN25 - A/C ClutchT1 - Single Connector, behind fuse/relay panelT1v - Single Connector, behind fuse/relay panelT2 - Double Connector, in engine compartment,

    right frontT8a - 8-Pin Connector, behind fuse/relay panelV51 - After-Run Coolant Pump

    18 - Ground connection, on engine block

    172 - Ground connection, in engine compartmentclimatronic wiring harness

    A49 - Wire connection -1-, in instrument panel wiringharness

  • 8/9/2019 Vw.t4.Wd.79 - Climatronic - AES (Automatic Transmission) From Sep 98

    10/10

    N

    J

    F

    V

    F

    V

    A

    3015 X 31

    3015 X 31

    113 114 115 116 117 118 119 120 121 122 123 124 125 126

    97--23925

    39M7

    3 1 2

    39N

    2 1 3

    M

    /--

    26

    í

    T4b/4 T4a/1 T4a/2 T4c/4 T4a/4

    T4b/1 T4b/3 T4b/2 T4c/2 T4c/3 T4c/1

    1,0ro/ws

    1,0sw/ro

    18

    2/+ 1/D 2/A

    1/1 3/2 4/B 3/C

    165í í í

    35

    T4a/3

    T4g/4 T4h/2

    172 172172

    SA 350A

    sw16,0

    ro1,0

    sw/ro0,5

    SA 250A

    A /+

    3 2

    ro

    6,0

    ro/ws

    6,0

    114123

    14

    ro/ws0,5

    12

    sw/ro0,5

    ro/ws0,5

    ro/ws6,0

    T1w

    109

    K25

    K26

    K22K21

    br6,0

    br0,5

    sw4,0

    sw6,0

    T4g/1ws4,0

    sw6,0

    ge4,0

    ge/sw4,0

    ro/sw4,0

    ro/sw6,0

    ro/sw6,0

    T4h/1

    br6,0

    br6,0

    sw/ws0,5

    51

    sw/ge0,5

    104

    gn0,5

    F163

    bl/ro0,5

    45

    A /--

    ws/sw4,0

    Edition 10/98USA.5272.11.21

    Wiring diagram

    Coolant fan control (FC) relay, coolant fan control (FC) thermal switch, A/C cut-outthermal switch, third speed coolant fan control (FC) thermal switch, coolant fan

    ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey

    ge = yellowli = violet

    No. 79/10 EuroVan

    A - Battery

    F18 - Coolant Fan Control (FC) Thermal SwitchF163 - A/C Cut-Out Thermal SwitchF165 - Third Speed Coolant Fan Control (FC) Thermal

    Switch, in engine compartment, frontJ26 - Coolant Fan control (FC) Relay, in engine

    compartment, left frontN39 - Coolant Fan Control (FC) Series ResistanceSA2 - Fuse -2- in fuse bracket/batterySA3 - Fuse -3- in fuse bracket/batteryT1w - Single Connector, behind fuse/relay panelT4a - 4-Pin ConnectorT4b - 4-Pin ConnectorT4c - 4-Pin Connector

    T4g - 4-Pin Connector, near coolant fanT4h - 4-Pin Connector, near coolant fan

    V7 - Left Coolant Fan (450 W)

    V35 - Right Coolant Fan (450 W)

    172 - Ground connection, in engine compartmentclimatronic wiring harness

    K21 - Wire connection -1-, in coolant fan wiringharness

    K22 - Wire connection -2-, in coolant fan wiringharness

    K25 - Wire connection -4-, in coolant fan wiringharness

    K26 - Wire connection -5-, in coolant fan wiringharness