vulcan bain marie hot cupboard model bmhc 1100e and … · 2018. 4. 18. · vulcan bain marie hot...

Vulcan catering equipment (ptY)ltD

VULCAN BAIN MARIE HOT CUPBOARDMODEL BMHC 1100E AND 1800E

VULCAN BAIN MARIE COUNTER BASEMODEL BMC 1100 AND BMC 1800

VULCAN HOT CUPBOARDMODEL HC 1100 AND HC 1800

Index:General Data 2 Owners Responsibility 3Authorised Vulcan Catering Equipment Branches And Dealers 4Parts Ordering / Service Information 4Prior To Installation Of Equipment 5Cleaning Process 5Trouble Shooting 5Installation 5Use Of Controls 6Wiring Diagrams 8 Operation 10Controls and Spare Parts 11 Preventative maintenance 12Safety 12

BMHC-1800

BMC-1100

[ 2 ] BAIN MARIE HOT CUPBOARD - COUNTER BASEVulcan catering equipment (ptY)ltD

GENERAL DATA:

MAnUfACTURER: Vulcan Catering Equipment (Pty) Ltd

P O Box 60188 15 newclare Road

Langlaagte 2102 Industria 2093

Johannesburg Johannesburg

South Africa South Africa

Web Site www.vulcan.co.za

MODEL/SERIAL nUMBER: BMHC 1105E 072/31/0001 onwards BMHC 1785E 072/51/0001 onwards

BMC 1105E 048/31/0001 onwards BMC 1785E 048/51/0115 onwards

HC 1105E 074/31/0001 onwards HC 1785E 074/51/0001 onwards

BMHC, BMC, & HC Bain marie heated by a 2.5kW water immersion

Elementfittedwithalowwatercutoutandcontrolledby 0-110°C thermostat.

Hot cupboard for Bain Marie is heated by:

BMHC 1105E 1 x 3kW elements

BMHC 1785E 1 x 3kW elements

In the base of the unit and controlled by a preset thermostat set at 70°C.

Overall control is by an on/off switch.

PROTECTIOn: BMHC - Amp line circuit breaker 2 x 16 amps.

BMC - Amp line circuit breaker 1 x 16 amps.

HC- Amp line circuit breaker 1 x 16 amps

COnDUIT EnTRy: 20mm Conduit in the base at the front right hand corner.

[ 3 ] Bain marie heated by a 2.5kW water immersionREV3-11-2011 / VfM01


ELECTRICAL LOADInG: BMHC 1130E / 1785E L1 = 2.5kW

L2 = 3.0kW} Total load = 5.5kW

BMC 1105E / 1785E 2,5kW

HC 1105 / 1785E 3.0kW

ELECTRICAL SUPPLy: BMHC 1130E / 1785E 400V, 2n, AC (400 Volts, 2 Phase, 3 Wire, 50Hz).

BMC 1130E / 1785E 230V, AC (230 Volts, 1 Phase, 2 Wire, 50Hz)

HC 1130E / 1785E 230V, 1n, AC (230 Volts, 1 Phase, 50Hz)

nET MASS: BMHC 1105E 160 kg

BMHC 1785E 223 kg

BMC 1105E 125 kg

BMC 1785E 175 kg

HC 1105E 140 kg

HC 1785E 202 kg

OWNERS RESPONSIBILITY:

It is the owners responsibility to:

• To ensure that the Bain Marie Hot Cupboard, Bain Marie Counter Base and Hot Cupboard units are regularly and properly maintained.

• Ensure that all safety devices and warning signs are in their oroginal location.

• Allow only trained personnel to operate, clean and maintain the equipment.

• Replace warning signs or manuals when necessary. Contact an authorised Vulcan Catering Equipment Dealer for replacement.

• Ensure that the Bain Marie well is filled daily or as and when necessary to theindicated water level mark.


AUTHORISED VULCAN CATERING EQUIPMENT BRANCHES AND DEALERS:

Vulcan Toll Free Number 0860 Vulcan / 885226

Johannesburg Branch Office (011) 249 - 8500

Johannesburg Service Department (011) 249 - 8578 / 8582

Johannesburg Spares Department (011) 249 - 8600

Johannesburg Standby Tel. number (082) 446 - 7095 After HoursCape Town Branch OfficeCapeTownOffice Tel.Number (021) 510-5010

Durban Branch OfficeDurbanBranchOffice Tel.Number (031) 569-7800

Port Elizabeth OfficePortElizabethOffice Tel.Number (041) 453-5177

East London Branch OfficeEastLondonOffice Tel.Number (043) 722-2883

Botswana Dealer OfficeBotswanaDealerOffice Tel.Number (+267) 395-2228

Namibia Dealer OfficeNamibiaDealerOffice Tel.Number (+264) 61251-708

PARTS ORDERING / SERVICE INFORMATION:Parts / spares orders must be placed directly with your local branch / distributor. To help speed up your order, we require the following information:

1) Model / Serial number 2) Voltage3) Item Part number4) Quantity Required

The serial number data plate is situated in the right hand side of the control panel.

Service information may be obtained by calling your local branch / distributor. When calling, please have the following information available:

1) Model / Serial number2) Voltage3) nature of Service Problem



PRIOR TO THE INSTALLATION OF EQUIPMENT:• Read the operating manual to make sure that the installation meets all the requirements

asspecifiedwithintheOperatingandInstallationmanualprovidedwithyourunit.

CLEANING PROCESS:Please note• Always switch off unit and circuit breakers at main power supply after use, during

maintenance and cleaning.• Use only warm soapy water and a soft cloth when cleaning.• never use steel wool, soda or any other harsh abrasives for cleaning.• Do not hose the unit down.• Do not force food particles into the drain off pipe or draw off tap as it will cause

blockages.

TROUBLE SHOOTING:

COMPLAINT POSSIBLE CAUSE REMEDY

Unit not switching on. •Mainisolatoroff.•Maincircuitbreakeroff.

•Switchisolatoron.•Switchcircuitbreakeron.

Bain marie pan not heating up.

•Thermostatswitchoff.•Lowwaterlevel.

•Switchthermostaton.•Topupbainmariewellwith

water.

Hot closet not heating up. •Mainswitchoff. •Turnmainswitchon.

INSTALLATION:1) Beforeleavingthefactory,theunithasbeenfullyassembledandundergonefinaltests.2) Remove plastic material protecting the panels.3) Leveltheunitusingtheflooradjustersandcheckwithaspiritlevel.4) Clean the Bain Marie wells out thoroughly using water only.5) DonotswitchtheBainMarieonoruseasadrywellastheunitisfittedwithaWater

immersion element.6) Switch the hot cupboard section on to burn off any factory residues. This operation

may result in smoke being emitted from the unit.7) Ensure that the unit is effectively earthed.8) The unit is not intended for use by persons (including children) with reduced physical,

sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

9) Children should be supervised to ensure that they do not play with the appliance.

PLEASE NOTE

10) The installation of the equipment must be done by a qualified registered Technician all in compliance with statutory Health and Safety Regulations.


1105 BAIN MARIE COUNTER SINGLE SKIN / BMC-1105

1800 BAIN MARIE COUNTER SINGLE SKIN / BMC-1105

1105 BAIN MARIE HOT CUPBOARD / BMHC-1105

On/ Off indicator lamp

Data Plate

Circuit Breakers

Bain MarieThermostat Knob

Swivel Waste


Data Plate

Circuit Breakers


Swivel Waste

Hot Cupboard ThermostatAdjustmentPlug


On/ Off Switch Knob

Data Plate

Circuit Breakers




1785 BAIN MARIE HOT CUPBOARD / BMHC-1785

1785 HOT CUPBOARD / HC-1785



On/ Off Switch Knob

Data Plate

Circuit Breakers




On/ Off Switch Knob

Data Plate

Circuit Breakers


WIRING DIAGRAM FOR BAIN MARIE HOT CUPBOARD

Item No Stores Ref.No DescriptionA1 – A2 3010 - 34 Circuit Breaker 16 amp

B 3076 - 17 Terminal Block

3076 - 30 Terminal Block end bracket

3076 - 21 End stop

R1 3020 - 20 Element 2,5kW

R2 3017 - 46 Element 3kW

H 3051 - 02 Red pilot light

T1 3077 - 34 Thermostat 30º - 110º celcius 1 pole

T2 3077 - 31 Thermostat 30º - 93º celcius 1 pole

S 3067 - 68 On / Off switch



WIRING DIAGRAM FOR BAIN MARIE COUNTER BASE

Item No Stores Ref.No DescriptionA1 3010 - 34 Circuit Breaker 16 ampB1 3076 - 17 Terminal block

3076 - 30 Terminal Block end bracket3076 - 21 End stop

H1 3051 - 02 Pilot light (Red)R1 3020 - 20 Element 2,5kWT1 3077 - 34 Thermostat 30º - 110º celcius


WIRING DIAGRAM FOR HOT CUPBOARD

Item No Stores Ref.No DescriptionA1 3010 - 34 Circuit Breaker 16 amp

B1 3076 - 17 Terminal Block

3076 - 30 Terminal Block end bracket

3076 – 21 End stop

H1 3051 – 02 Pilot light (Red)

R1 3017 – 46 Element 3kW

S1 3067 – 68 On / Off Switch

T1 3077 – 34 Thermostat 30º - 110º celcius



CONTROLS AND SPARE PARTS FOR:

BAIN MARIE HOT CUPBOARD, BAIN MARIE COUNTER BASE AND HOT CUPBOARD

Item No Stores Ref.No Description1 3076 – 17 Terminal Block

3076 – 30 Terminal Block end bracket

3076 – 21 End stop

2 3010 – 31 Circuit Breakers 20 amp

3 3077 – 32 Rubber seal

4 3077 – 31 Thermostat 30º - 93º celcius 1 pole

4A 3077 - 32 Rubber seal

5 3067 - 68 On / Off switch

5A On / Off switch knob

6 3077 - 34 Thermostat 30º - 110º celcius

7 3051 - 02 Pilot light red

8 3017 - 46 Element 3kW

9 3020 - 20 Element 2,5kW


OPERATION:

1) Switchthecircuitbreakersonbyliftingtheflapontherighthandsideofthecontrolpanel.

2) Switch the hot cupboard on by turning the switch to the number “1” position. The indicator lamp will illuminate.

3) The preset thermostat will regulate the temperature inside the hot cupboard.4) fill the well with water and ensure that the element is covered.5) Turn the thermostat knob to the required temperature. The thermostat will regulate

the temperature of the water.6) Place the Gastronorm inserts into the well. 7) The unit is now ready for use.

PREVENTATIVE MAINTENANCE:

1) Do a routine check on the general appearance.2) Check that no screws and nuts have worked themselves loose.3) Check the condition of the conduit.4) Check that the elements, pilot light and drain tap are working correctly.5) Check all electrical connections.6) Check the slides and runners of the doors and lubricate if necessary.7) Check the well for water leaks.8) Check the condition of the element seal and drain gasket.9) It may be necessary to descale the well and the element every four months depending

on the hardness of the water in your area.

SAFETY:

1) Remember to always use extreme caution when working with any heavy duty Electrical appliance.

2) Switch the unit off when not in use to prevent burns.3) Do not touch the element at any time when the unit is on.4) Do not use as a general storage cabinet. This unit is meant to keep plates warm.5) Do not test the water temperature with your hands.6) Do not use any liquid other than water in the well.

REV3-11-2011 / VfM01

© Copyright subsists on all work published in this operating manual and may not be reproduced or adapted, in whole or in part, without written permission of Vulcan Catering Equipment (Pty) Limited. Whilst every effort has been taken in the preparation of this operating manual to ensure the accuracy and relevance of the contents, Vulcan Catering Equipment (Pty) Limited cannot be held responsible for any omissions or errors, or from damages resulting from the use of information contained herein.

SubjecttostandardVulcanwarrantywithinSouthAfricaborders.SubjecttostandardVulcanExportwarrantyoutsideSouthAfricaborders.Vulcanreservestherighttomodifyoralterapplianceswithoutpriornotice.Localpricessubjecttoconfirmationattimeof purchase / placing of order.

vulcan bain marie hot cupboard model bmhc 1100e and … · 2018. 4. 18. · vulcan bain marie hot...

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