vt-scotch and yoke pneumatic actuator r3...nbr ptfe c20 nbr vahn-tech interna onal inc. reserves the...

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License Number 6D-1724 S C O T C H & Y O K E P N E U M A T I C A C T U A T O R V T - D F A S E R I E S

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Page 1: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

License Number 6D-1724

SCOTCH & YOKE PNEUMATIC ACTUATORVT-DFA SERIES

Page 2: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

License Number 6D-1724

Oil and Gas Chemicals Paper and PulpWater and Sewage,

, headquartered in Toronto, Canada is a unique company within the

Flow Control Industry.

supplier of choice is our prime mission.

Page 3: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

VAHN-TECH International Inc. reserves the right to change the technical data without prior notice.

1SCOTCH & YOKE PNEUMATIC ACTUATOR VT-DFA SERIES

FeaturesVT-DFA series Scotch and Yoke Pneumatic Actuators are heavy-duty actuators for operating large diameter ball valves,

butterfly valves, plug valves and other 90˚ rotating mechanisms.

The piston rod and guide block connection, superior surface finish and the self-lubricating bearings maximize the input

energy transfer directly to the valve stem and ensure reliable operation over the service life of the actuator. Efficiency

is further enhanced by the tension-loaded spring, minimizing radial loads on the piston road.

VT-DFA series actuators incorporate three stages of internal and external coatings to resist severe weather, chemical

and petroleum environment. The inner surface of cylinder is coated by PTFE, that provides enhanced corrosion

resistance and is self-lubricating.

VT-DFA series actuators can be supplied with the complete line of controls and monitoring accessories, including hand

wheel, hydraulic manual override, limit switches, solenoid valves, positioners and other control accessories.

The modular design of the Scotch & Yoke makes it suitable for all type of application. It is extremely convenient and

easy to handle during storage, installation and maintenance operation. Modules are removable, serviceable and

interchangeable when mounted on the valve.

To ensure the safety of personnel during installation and maintenance, the spring module has been designed so that it

only be removed from the power module with the spring in the fully extended position. This prevents accidental

release of the spring force, protecting personnel from injury and the actuator from accidental damage.

Specifications:

* For additional options and higher torque, please contact us.

The valve mounting interface meets ISO 5211 standard dimensional requirements and all connecting interfaces

conform to NAMUR requirements.

VT-DFA Series possesses two independent travel adjustment bolts, allowing for ± 10˚ adjustment of the valve opening

position.

VT-DFA Series actuators comply with IP65 protection class.

Torque Range:

Working Temperature:

Standard Temperature:

Low Temperature:

High Temperature:

-20˚C~+80˚C

-40˚C~+80˚C

-20˚C~+150˚C

Double Acting Actuator:

Spring Return Actuator:

Min 977N.m / Max 24,000 N.m

Min 854N.m / Max 29,000 N.m

Page 4: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

VAHN-TECH International Inc. reserves the right to change the technical data without prior notice.

2SCOTCH & YOKE PNEUMATIC ACTUATOR VT-DFA SERIES

Design & Construction

Pre-compressed spring unitSpecially designed spring module with adjustable output torque and replaceable spring to fit different type of valve torque. Pre-compressed spring unit is easy to exchange and ensure safe operation.

Reduced WearThe piston rod connects with the guide block to compensate for side load deflection, reducing wear on rod, bearings and seals. Advanced surface treatment is used on piston rod and guide block to provide superior wear resistance and extends the service life.

Standardized MountingThe NAMUR mounting configuration allows standardization of mounting hardware for a wide range of shaft driven accessories.

Replaceable BearingsReplaceable Bearings protect sliding and rotating components with suitability for either dry or lubricated working conditions.

Hydraulic Overrides for Spring ModuleOptional Hydraulic Override for Spring Return actuator is internal to the cylinder module and does not increase the actuator length.

Easy LiftingActuators are equipped with lifting eyes for safe handing during shipping, installation and maintenance.

PTFE Guide RingPTFE Guide Ring prevents metal to metal contact with the cylinder bore, ensuring the cylinder is not damaged by the piston while helping reducing friction.

RollerRollers are used to reduce the friction between the yoke arm and pin, minimizing the wear of yoke arm and pin.

Travel AdjustmentBi-Directional Travel Stops allow for 80˚ to 100˚ total travel adjustment.

1.

2.

3.

4.

5.

6.

7.

8.

9.

1 5243

7 9 8

Page 5: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

VAHN-TECH International Inc. reserves the right to change the technical data without prior notice.

3SCOTCH & YOKE PNEUMATIC ACTUATOR VT-DFA SERIES

Modular Design

Pneumatic Power Module

Pneumatic Power Module

Hydraulic Power Module or Override for Hydraulic

Actuators Module

Hydraulic Power

Module or Override for Hydraulic Actuators

Module

Pneumatic Power Module with Extended Travel Stops

Blind End Cap

Spring Module

Spring Module with Specially Designed Adjustable Output

Torque and Integral Override Gear Operator

Hydraulic power Module or Override for Hydraulic

Actuators Module

Spring Module with Specially Designed

Adjustable Output Torque

Spring Module with Specially Designed Adjustable Output

Torque and Integral Hydraulic Override

Cylinder

Page 6: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

VAHN-TECH International Inc. reserves the right to change the technical data without prior notice.

4SCOTCH & YOKE PNEUMATIC ACTUATOR VT-DFA SERIES

Torque Characteristics

Torque Characteristics of Three Different Types of 90° Travel Valves

Single Acting

Spring BreakSpring Break

Spring StrokeAir Stroke

Spring End

Stroke

To

rq

ue

45˚0˚

25

50

75

100

125

90˚

Ball Valve Torque Butterfly Valve Torque

Plug Valve Torque

100%

Torque

close

Valve Rotationopen

25%-30%15%-20%

70%-80%

Air End

Air Break

Double Acting

Break Torque

Stroke

To

rq

ue

45˚0˚

25

50

75

100

125

90˚

Running Torque

100%

Torque

close

Valve Rotationopen

80%-90%

100%

Torque

close

Valve Rotationopen

Page 7: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

VAHN-TECH International Inc. reserves the right to change the technical data without prior notice.

5SCOTCH & YOKE PNEUMATIC ACTUATOR VT-DFA SERIES

Assembly Drawing

No. Description

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

Cylinder End Cap

Stud

Piston Rod

Cylinder End Cap

Up Cover

Cover

Indicator Cap

Small Cover

Indicator Board

O-Ring

Bearing

O-Ring

Roller

Pin

Torque Indicator Pin

Worm

Energy Saving Unit

Supporting Seat

Tension Rod

Material

QT500-7

C45

Alloy Steel

QT500-7

HT200

QT500-7

C45

HT200

AI

NBR

H62

NBR

GCr15

GCr15

45

45

/

45

45

No. Description

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

Spring Module

Hydraulic Module

Lead Screw

Spring Seat

End Cap

End Cap

Guide Block

O-Ring

Yoke

Body

Adjust Bolt

Circlip

Bearing

O-Ring

Piston

O-Ring

Guide Ring

Cylinder

O-Ring

Material

/

/

C45

C45

Carbon Steel

C45

QT500-7

NBR

Carbon Steel

Carbon Steel

C45+Ni

65Mn

H62

NBR

Carbon Steel

NBR

PTFE

C20

NBR

Page 8: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

VAHN-TECH International Inc. reserves the right to change the technical data without prior notice.

6SCOTCH & YOKE PNEUMATIC ACTUATOR VT-DFA SERIES

Torque Sheet (N.m)

Double Acting

Spring Return Acting Torques (N.m) - Air Supply Pressure 4 bar

Air End (ETO) Spring Break (BTC) Spring End (ETC) Model Max Torque of Drive Module

VT-DFA16-250

VT-DFA16-300

VT-DFA16-350

VT-DFA25-350

VT-DFA25-400

VT-DFA25-450

VT-DFA30-450

VT-DFA30-500

VT-DFA30-550

VT-DFA35-550

VT-DFA35-600

VT-DFA35-700

4000

8000

16000

32000

Air Start (BTO)

1347

1915

2583

3260

4201

5261

6448

7892

9483

12085

14299

19283

898

1277

1722

2173

2801

3508

4298

5262

6322

8057

9533

12856

1281

1822

2457

3101

3996

5005

6133

7507

9021

11496

13601

18343

854

1214

1638

2067

2664

3336

4089

5005

6014

7664

9068

12228

Run Break Run Model

Max Torque of DriveModule

VT-DFA16-250

VT-DFA16-300

VT-DFA16-350

VT-DFA25-350

VT-DFA25-400

VT-DFA25-450

VT-DFA30-450

VT-DFA30-500

VT-DFA30-550

VT-DFA35-550

VT-DFA35-600

VT-DFA35-700

4000

8000

16000

32000

Break

1642

2335

3150

3976

5123

6415

7863

9624

11565

15002

17749

23936

977

1388

1873

2349

3027

3791

4651

5694

6842

8904

10535

14206

2190

3114

4200

5301

6831

8555

10484

12833

15420

19651

23250

31355

1302

1852

2497

3133

4037

5055

6203

7593

9123

11752

13906

18753

Run Break Run Break

2738

3893

-

6627

8539

-

13104

16041

-

25002

29581

-

1628

2315

-

3917

5047

-

7753

9491

-

14839

17557

-

3286

-

-

7953

-

-

15726

-

-

29477

34875

-

1945

-

-

4700

-

-

9304

-

-

17630

20859

-

Break Run

3834

-

-

-

-

-

-

-

-

35004

-

-

2279

-

-

-

-

-

-

-

-

20775

-

-

Air Pressure

3 Bar 4 Bar 5 Bar 6 Bar 7 Bar

Page 9: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

VAHN-TECH International Inc. reserves the right to change the technical data without prior notice.

7SCOTCH & YOKE PNEUMATIC ACTUATOR VT-DFA SERIES

Torque Sheet (N.m)

Spring Return Acting Torques (N.m) - Air Supply Pressure 5 bar

Spring Return Acting Torques (N.m) - Air Supply Pressure 6 bar

Air End (ETO) Spring Break (BTC) Spring End (ETC) Model Max Torque of Drive Module

VT-DFA16-250

VT-DFA16-300

VT-DFA16-350

VT-DFA25-350

VT-DFA25-400

VT-DFA25-450

VT-DFA30-450

VT-DFA30-500

VT-DFA30-550

VT-DFA35-550

VT-DFA35-600

VT-DFA35-700

4000

8000

16000

32000

Air Start (BTO)

1684

2394

3229

4076

5251

6576

8059

9865

11854

15376

18192

24535

1123

1596

2153

2717

3501

4384

5373

6577

7903

10251

12128

16357

1602

2277

3071

3877

4995

6255

7666

9384

11276

14626

17305

23338

1068

1518

2048

2585

3330

4170

5111

6256

7517

9751

11537

15559

Model Max Torque of Drive Module

VT-DFA16-250

VT-DFA16-300

VT-DFA16-350

VT-DFA25-350

VT-DFA25-400

VT-DFA25-450

VT-DFA30-450

VT-DFA30-500

VT-DFA30-550

VT-DFA35-550

VT-DFA35-600

VT-DFA35-700

4000

8000

16000

32000

2021

2873

3875

4891

6302

7892

9671

11839

14225

18128

21448

28925

1347

1916

2583

3261

4201

5261

6448

7893

9483

12086

14229

19284

1922

2733

3686

4653

5994

7507

9200

11261

13531

17244

20402

27514

1282

1822

2457

3102

3996

5004

6133

7508

9021

11496

13601

18343

Air End (ETO) Spring Break (BTC) Spring End (ETC)Air Start (BTO)

Air Pressure

BTO = Break To Open Torque (Air Start)ETO = End to Open Torque (Air End) BTC = Break To Close Torque (Spring Start)ETC = End To Close Torque (Spring End)

Page 10: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

VAHN-TECH International Inc. reserves the right to change the technical data without prior notice.

8SCOTCH & YOKE PNEUMATIC ACTUATOR VT-DFA SERIES

Dimension (mm)

Spring Return VT-DFA16/VT-DFA25 Spring Return VT-DFA30/VT-DFA35

Double Acting

Detail I Detail II Detail III

D E E1Model

VT-DFA16-250

VT-DFA16-300

VT-DFA16-350

VT-DFA25-350

VT-DFA25-400

VT-DFA25-450

VT-DFA30-450

VT-DFA30-500

VT-DFA30-550

VT-DFA35-550

VT-DFA35-600

VT-DFA35-700

310

370

420

440

490

540

540

590

650

650

710

820

75

75

75

90

90

90

110

110

100

143

143

143

105

105

105

150

150

150

176

176

176

208

208

208

H L1 L2 E2

230

260

285

310

355

360

380

405

435

468

498

553

107

107

107

103

103

103

137

137

137

155

155

155

507

507

507

570

570

570

700

700

700

895

895

895

682

682

682

779

779

779

947

947

947

1205

1205

1205

L M

1634

1634

1634

1862

1862

1862

1923

1923

1923

2543

2543

2543

M6

M6

M6

M6

M6

M6

M8

M8

M8

M8

M8

M8

D2 n M1 D1

80

80

80

100

100

100

120

120

120

160

160

160

165

165

165

254

254

254

298

298

298

356

356

356

4

4

4

8

8

8

8

8

8

8

8

8

M20

M20

M20

M16

M16

M16

M20

M20

M20

M30

M30

M30

B T

22

22

22

28

28

28

32

32

32

40

40

40

85.4

85.4

85.4

106.4

106.4

106.4

127.4

127.4

127.4

169.4

169.4

169.4

Air Connection

RC 1/2

RC 1/2

RC 1/2

RC 1/2

RC 3/4

RC 3/4

RC 3/4

RC 3/4

RC 3/4

RC 3/4

RC 1

RC 1

Page 11: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

VAHN-TECH International Inc. reserves the right to change the technical data without prior notice.

9SCOTCH & YOKE PNEUMATIC ACTUATOR VT-DFA SERIES

SPRING MODULEWORKING PRESSURE

4/5 Bar

5/6 Bar

CYLINDER SIZE

250 ~ 700

ACTUATOR SHELL SIZE

16 - 35

ACTUATOR TYPE

DA Double Action

S Spring Return

ACCESSORIES

HW Jack Screw Manual Override

EX Extend Travel Stop

HY Hydraulic Manual Override

FAILSAFE POSITION

FC Failure Close

FO Failure Open

WORKING TEMPERATURE

L -20˚C~+80˚C

L1 -40˚C~+80˚C

L2 -20˚C~+150˚C

VT-DFAXX - XXX - S - 4/5 - L - HY - FC

A C T U A T O R S E L E C T I O N

Page 12: VT-Scotch and Yoke Pneumatic Actuator R3...NBR PTFE C20 NBR VAHN-TECH Interna onal Inc. reserves the right to change the technical data without prior no ce. SCOTCH & YOKE PNEUMATIC

VA H N - T E C H I n t e r n a t i o n a l I n c .2608-88, Bluejays Way, Toronto, Ontario, M5V 0L7, Canada

Tel.: +1 416 342 0001 E-mail: [email protected]

www.vahn-tech.com19