vought news year end special edition
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The Gears for Success represent Vought’s core set of values, an integral part
of everything we do as a workforce and as a company. This Year In Review edition of
Vought News highlights our achievements in 2009, as we use the Gears for Success to guide our daily actions and
decisions in our relationships with each other, with our
customers, suppliers, investors and within the communities
where we work and live.
ADVANCING FLIGHT
S P E C I A L E D I T I O N
2009YEAR IN REVIEW
News
VOUGHT
DEC282009
Gulfstream Honors Vought as Supplier of the Year
Army Customer Visits Vought BLACK HAWK Team
Colonel Neil Thurgood, U.S. Army Light Utility Helicopter Program Manager, visited the BLACK HAWK team during our celebration of the 200th delivery of the H-60 cabin. Thurgood toured the facility and shook hands with the men and woman who not only “build aircraft but save lives.”
Both Milledgeville and Jefferson Street contribute to the H-60 program.
Exceeding Expectations We seek to streamline operations to deliver the quality aerostructures our customers demand.
Vought employees and its industry teammates earned the award by reducing product lead time on the C-17 Globemaster III transport from 29 months to 20 months. This is Vought’s first Gold Eagle award. Vought has received four Silver Eagle awards from Boeing since joining the C-17 team in 1983.
C-17 wins for project excellence
For the second year in a row, Vought received the Supplier of the Year Award from Gulfstream Aerospace, recognizing our efforts on the G350/G450 nacelles program. This represents Gulfstream’s highest supply chain excellence award.
VOS Team Receives Silver And Gold Eagle from Boeing
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Thurgood congratulates Dianne White on her 42 years of service to Vought.
The success of our BLACK HAWK program is not only vital to our customer, Sikorsky Aircraft Corp., and to Vought but it’s invaluable as a critical air vehicle for the men and women in our military services who are in harms way.
Boeing Customer Congratulates 747-8 Team“You all have put your heart and soul into this. It has been a beautiful thing watching this come together.” Christi King, Boeing 747-8 Supplier Management Director, at Vought 747-8 first delivery celebrations.
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BLACK HAWK cabinJefferson Street
GulfstreamVought delivered 39 ship sets of G550 wings this past
year. Build rates are increasing in 2010 and 2011.
Marshall Street
The Wellness Warrior program was initiated in 2008 to recognize those employees who demonstrate an exceptionally healthy lifestyle as part of the LiveWell@Vought program. The candidates are nominated by their peers and then voted on by a committee. Each winner receives a T-shirt, a certificate, and a brief write up.start of
Wellness Program Helping Employees Get Healthy
Financial and Emotional Well-Being
Enhancing employees’ well-being is one of Vought’s core values, and the LiveWell@Vought program has done a good job focusing on the employees’ physical well-being. But physical well-being is only one aspect. There is also financial and emotional well-being.
Recognizing this, Vought introduced a financial counseling service through Ayco that will help employees with their personal financial decisions, at no charge to the employee.
In addition, Vought continues to offer ValueOptions, a program created to help employees resolve personal problems before they negatively affect their health, relationships with others, or job performance.
Our people are our greatest resource and our competitive advantage.Providing a Healthy Workplace
A climbing wall keeps kids exercising at the Nashville
safety and wellness fair.
The number of employees with five or more risk factors
declined more than 25 percent since the start of the program.
Annual Health Screenings
The LiveWell@Vought program launched in June 2007. Our intent was to make substantial and permanent lifestyle improvements in our workforce. In a 2008 employee opinion survey, 75 percent of our employees rated our health program offerings very highly. That’s 30 points above the manufacturing industry’s average.
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Participation Rates are increasing: 2008 2009
Stuart 74% 86% Milledgeville 67% 76% Marshall Street 67% 70% Jefferson Street 52% 55% Hawthorne 44% 52% Nashville 43% 52%
The Wellness Warrior program was initiated in 2008 to recognize those employees who demonstrate an exceptionally healthy lifestyle as part of the LiveWell@Vought program. The candidates are nominated by their peers and then voted on by a committee. Each winner receives a T-shirt, a certificate, and a brief write up.start of
Vought Receives Top Awards for its Wellness Programs
Vought’s Wellness program continues to gain outside recognition. Vought was again named a Platinum-level Recipient of the American Heart Association’s Start! Fit-Friendly Companies for the second year in a row for helping our employees eat healthy and stay active.
Vought was also selected as the first place winner in the large employer category by Champions in Health for our exemplary wellness programs in the Dallas/ Fort Worth area.
As part of the wellness initiative at Vought, a group of Stuart employees formed a bike group to increase their exercise options.
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MilledgevilleBenny WatsonVincent Valentine Eleanor Sanders Garo BardizbanianPete Oates Michele Salvador Jim Peeler HawthorneMarc EtienneVictor Curiel
Marshall StreetKen SaxtonBlane Simoneaux
Joe HernandezPaula YatesJohn LahueCynthia TenniePablo SanchezMarcy SandlesLarry MagnusSteve MayTeresa Longoria
Jefferson StreetChuck StanleyRoy MorrisonAngela BushMichael Ahern
StuartBob CorcoranScott Sinan Robert Bell Bobby McCorkleCharlie Beagan Denise MallisonJoe Roman Jennifer Lucas
NashvilleLynne WarneJohn ThomasBrad SayerDerrell BowdenJanie PointerJim Montgomery
The Wellness Warrior program was initiated in 2008 to recognize those employees who demonstrate an exceptionally healthy lifestyle as part of the LiveWell@Vought program. The candidates are nominated by their peers and then voted on by a committee. Each winner receives a T-shirt, a certificate, and a brief write up.
2009 Wellness Warriors
Four unique wellness campaigns are offered each “semester” to provide encouragement, variety, goal setting, and even monetary rewards for achieving certain levels of participation.
Employees Stepped to a New You, got a Healthy Heart, developed Healthy Habits, and Rated Your Plate for lessons in living a more active and healthier lifestyle.
Practicing Safety Hawthorne Receives Chairman’s Safety Award
Left to right: Malcolm Page, Bryan Jordan, Raul Gonzales, Randy Farbowich, Sovy Phaann, Marc Etienne, GM Dana Dickson, Jim Gay, Roger Steed, and David Squier, Vought Chairman of the Board.
A safe workplace is our number one priority.
The Safety Coin Hall of Fame is a new program
that is spearheaded by our CEO Elmer Doty. The coin
is awarded to employees who have demonstrated exceptional
effort toward making Vought the safest place to work. Those who hold the coin personify
our number one priority – safety. Winners are nominated by their fellow employees. Below
is the class of 2009
Roselee Thompson JSF/C-17
Dale Fry JSF/BLACK HAWK
Michael Leistner JSF/BLACK HAWK
Alfonso Rivera MSF/Fuselage IPT
Arly Ramirez JSF/BLACK HAWK
Marty L’Heureux Stuart/767
2009 Safety Coin Hall of Fame
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The Chairman’s Annual Safety Award is a very significant honor recognizing this important aspect of our business. The award goes to the site with the most improved safety record during the past year. In 2009, the award was presented to the Hawthorne team for reducing their OSHA recordable injury rate by more than 50 percent.
Contour / Brea CelebrateSafety Milestones
Brea has made a number of changes to its safety protocols enabling them to reduce their OSHA recordable injuries year after year. Some of the changes include daily department meetings, weekly safety games, discipline and structure. The results have been dramatic. Look at how their numbers of recorded injuries have decreased.
2004 – 302005 – 14
2006 – 13 2007 – 9
2008 – 6 2009 – 1
For the second year in a row, Vought joined with the National Highway Traffic Safety Administration (NHTSA) in proclaiming May 2009 as “Motorcycle Safety Awareness Month.” All of the sites recognized the awareness campaign by inviting all their bikers to ride to work and participate in various activities throughout the day.
Above, Contour / Everett bikers turned out for May Motor Rally in recognition of Motorcycle Safety Awareness month.
Bikers Unite for Safety
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Contour / Brea bikers show their support for motorcycle safety.
Milledgeville riders form a close knit group.
Nashville bikers line up their cycles for the employee “best bike” contest. Mike Smith (right) won the first place award.
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747-8 1st ship set celebrationHawthorne
Cultivating Continuous Improvement
The 747-8 program touches almost all of our sites and is a key program for Vought. This year our sites celebrated delivery of their first shipsets.
747-8 1st ship set celebrationStuart
747-8
Marshall StreetMarshall Street assembles the entire empennage (horizontal and vertical stabilizers, upper rudder, elevators), Section 48 Aft body, upper/lower fuselage panels and floor beams.
Stuart Stuart builds the cargo doors for the Freighter model and will be making the passenger doors for the Intercontinental. Stuart also builds the lower rudder/Aft tab.
Jefferson StreetJefferson Street fabricates the detail parts for the horizontal and vertical stabilizers, and the Aft body section.
MilledgevilleMilledgeville builds the 747-8 rudder and nacelle components and composite detail parts for lower rudder and Aft tab.
Hawthorne Hawthorne fabricates and assembles the side fuselage panels in addition to fabricating the skin panels for the upper and lower bonnets that get shipped to Marshall Street for assembly.
As a company and as individuals, we take responsibility for the quality of everything we do.
Nashville Celebrates 1,000th Ship Set for Airbus
Cultivating Continuous Improvement
777Stuart
Nashville supplies the mid- and outboard leading edge assemblies, top panel assemblies, center spar assemblies and mid-rear spars for the A330/A340. In 1988, the company became the first major U.S. supplier to Airbus with the award of the wing components.
Stuart and Milledgeville
These two sites celebrated unique milestones when they both delivered their 777th shipset for the Boeing 777. Milledgeville and Stuart produce the composite details for the main and aft inboard flaps.
A330/340
777
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Contour / Everett Celebrates 100th 767 Winglet Kit Ship Set
The winglet kit consists of 10 assemblies, 12 stringers, 48 straps and 4 wing panels (2 upper, 2 lower). All Contour employees had a role in this landmark delivery.
767
Vought Wins New Work on 737 and 777
Boeing entered into agreements with Vought for new work scope that included inboard flaps for the 737 NG; outboard flaps and ailerons for the 777, and extended the current contract on inboard flaps and spoilers.
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Cultivating Continuous Improvement
We are transforming our business. This is a big project – one of the biggest ever undertaken at Vought, and one that will change our business processes forever. The project is called VECTR, an acronym that stands for Vought Enterprise Change Transformation and Reengineering.
VOUGHT ENTERPRISE CHANGE TRANSFORMATION & REENGINEERING
VECTR Team members
V-22 OspreyEmpennage deliveries began on the
initial lot of a 5-year multi-year contract and the entire V-22 team stepped up performance on all deliverables increasing move rates to support an annual 26 ship set requirement.
C-17The C-17 continues to get funding
on a year-to-year basis. The fiscal year ‘09 supplemental budget added eight aircraft for a total fleet of 213. The 2010 Defense bill provides $2.5 billion for 10 C-17 cargo aircraft.
Global Hawk (BAMS)
Vought is currently building wings for Air Force Global Hawks and will continue to build these until at least 2012. 29 USAF wings have been delivered to date. The BAMS configuration (for the U.S. Navy) will require new Spar/Rib Bond Tooling. Tool Design has started.
C-130The C-130 team increased rate
beyond two units per month. We are continuing improvements to customer FOB schedule and we delivered 19 units through the end of November. We negotiated follow-on contracts for quantities of 28, 53 and 58 ship sets (deliveries through May 2013). t
t
t
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Vought Operating System
The Vought Operating System (VOS) is a framework of principles, tools, and processes that guide our pursuit of flawless execution. The purpose of the system is to eliminate, through improvement activities, various kinds of waste within the company. The VOS encompasses all of our improvement activities including Lean, Six Sigma, Management Operating System (MOS), and Quality Control Process Charting to form an integrated process improvement system.
On the Road to Operational Excellence
Vought Named Top 10 Best Places to Work for Six Sigma Professionals
Vought Named Best Place to Work In Martin County, Florida
Attending the award ceremony from left to right: Rick DeMarchi, Steve Livingston, Paul Sandhu, Dana Allen, Fred Kahl, Nancy Barkheimer, Mel Tiedemann.
Vought was recognized as a Best Places to Work in Martin County (Stuart site) by a local human resources professional association. Vought is one of three companies to receive the recognition in the category of more than 250 employees.
The President’s Award
Best Overall Improved Site2008 4th Quarter: Contour / Brea and Contour / Everett 2009 1st Quarter: Milledgeville2nd Quarter: Marshall Street and Stuart 3rd Quarter: Marshall Street
Milledgeville Green Belt Class
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For the second consecutive year, Vought has been named to iSixSigma’s list of Best Places to Work for Six Sigma professionals. Vought was one of three companies that remained on the Top 10 list from 2008. Last year Vought received the No. 2 ranking on the list of iSixSigma’s Top 10 Best Places to Work for Six Sigma professionals.
Since 2006, many employees have gone through Six Sigma Training
Yellow Belts: 1440Green Belts: 287Black Belts: 34Master Black Belts: 1
Teams at each site work through a set of objectives identified in each tier of the Vought Operating System to work their way up to achieving the highest level of Operational Excellence – the Gold.
In addition to IAD Military Programs, the following sites’ production areas have reached the first level, the Qualifying level:
Hawthorne Marshall StreetJefferson Street MilledgevilleStuart Nashville
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Can Do! One of Vought’s biggest fundraisers, Can Do! raised more
than $215,000 last year for a variety of food banks around the country. Monies are raised through a variety of activities including golf tournaments, cake and bake sales, auctions, chili cookouts, and the sale of Can Do! T-shirts. Voluntary payroll deductions throughout the year and corporate contributions also add to the total. This fundraising activity has been a company tradition for 27 years.
March of DimesVought and its employees nationwide raised more than
$100,000 for the March of Dimes “March for Babies” campaign in April. In addition to the amounts that individual walkers raise from sponsors, money is also raised from activities throughout the sites that include bake sales, T-shirt sales, contests, raffles, silent auctions and a corporate contribution.
United WayAcross America, United Way agencies improve lives
by mobilizing the caring power of their communities. Our employees give generously to the United Way through payroll deductions. These funds help support local non-profit agencies, such as the American Red Cross, American Cancer Society, Salvation Army, Goodwill and the YMCA. In 2009, Vought and its employees contributed more than $200,000 to local United Ways.
Supporting Our Communities
Giving back to the community in which we work and live is a tradition for us as Vought employees. From company wide campaigns and local activities to blood drives, we strive to help those who need assistance the most.
Being a strong steward in our communities...is the right thing to do.
Hawthorne marchers
Stuart team hands over check
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Educational ContributionsEight relatives of Vought employees received scholarship
awards from Vought in 2009. Each student receives $2,000. Vought participated in Engineers Week in Dallas. As
presenting sponsors at the Frontiers of Flight Museum, Vought held four different workshops for mostly middle school students that addressed different fields of interest in aerospace and other engineering disciplines.
The Hawthorne site sponsored two local high school students through Loyola Marymount University’s Science and Engineering Community Outreach Program. The students from Hawthorne High School attended a summer science and engineering camp held on campus. The two-week residential summer pre-college program is designed to encourage the study of science, technology, engineering and mathematics. It also provides students with important information about SATs, college admission, and scholarships.
Hawthorne GM Dana Dickson (second from left) receives plaque from Marymount University representatives in recognition for Vought’s sponsorship.
Corporate ContributionsVought supplements the donations of our employees by
providing funds to a limited number of 501 (c)(3) charitable non-profit organizations. In addition to the more than $100,000 that Vought donates to the organizations listed above, in 2009 our company contributions totaled over $85,000. These funds went to the organizations below.
Reserveaid - Stars & Stripes Dinner Benefiting Texas Troops DFW USO “Second Annual DFW USO Patriots Salute” World Affairs Council of Dallas/Fort WorthAIA’s Team America Rocketry Challenge CCAI – Congressional Coalition of Adoption Institute The Angels in Adoption Gala September 18, 2009 UHC Scholarship Fund Brother Bill’s Helping Hand Air Force Charity Ball Dallas Rotary Club Best Buddies Virginia Dallas Baptist University Dallas Citizens Council
Vought engineers discuss the future of the industry with students at the Vought display at Engineers Week.
Alive Hospice American Cancer Society American Heart Association Heart Walk Annual Baldwin 20/20 Community Retreat Baldwin Park Community Center - Santa Clothes Program Baldwin High School CTAE City of Hawthorne Chamber of Commerce Empty Stocking Fund GMC & GCSU Sponsorship Grand Prairie Chamber Of Commerce Guide Dogs of America LA Regional Food Bank Mary Vinson Memorial Library
Milledgeville- Baldwin County Fire Dept National Fire Safety Council North Texas Food Bank Pencil Foundation Relay For LifeSecond Harvest Food Bank of Middle TennesseeSecond Harvest Food Bank of Orange County South Bay Workforce Investment Board Special OlympicsSt. Stephens Food Pantry Susan G. KomenTarrant Area Food Bank Volunteers of America Western WashingtonWhite Doves Holiday Project
Some of the local organizations that our employees and sites donate time and/or money to:
Being Responsible
This fall an online training course called “Vought Ethics and Standards of Business Conduct” was implemented. The training is required of all Vought employees.
The course provides an introduction to our code of ethics, a reminder of our core values (the Gears for Success), and a review of common business situations that can lead to ethical lapses.
At Vought each of us is accountable for our actions and behavior, and we have set high ethical standards that everyone must meet. Maintaining these standards is not only the right thing to do; it’s the only way we do business.
Committed to Our EnvironmentIn Stuart, employees switched to
using recycled paper products (paper towels and toilet paper.)
Milledgeville recently shut down a tank line significantly reducing the plant’s water usage.
At our Hawthorne location, there is an ongoing recycling program for paper and wood crates.
Jefferson Street held a household hazardous waste round up where employees could drop off hazardous waste such as various chemicals, fertilizers and pesticides.
Each of us is personally accountable for our actions and behavior.
Marshall Street recycles all its paper products.
Nashville reduced water usage in the autoclave process and reduced air pollution by eliminating (or retiring) an old piece of equipment that was a significant source of pollution and replacing with new Shot Peen process.
By working together and participating in a variety of recycling programs, Vought is helping to protect the future of our environment.
This year Vought employees got behind a number of activities to help our environment. As part of our 2009 Earth Day celebration, a company-wide initiative was begun to recycle printer cartridges.
“Over 350 million cartridges are discarded in our landfills each year, and that number increases by 12% annually,” said Joanne Romano, Vought’s Manager of Environmental Health and Safety.
A number of other recycling initiatives have taken place this year.
Jefferson Street conducted their second annual household hazardous waste pick up.
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787 Transaction
Employee Survey
On July 6, we signed an agreement to sell our North Charleston, SC operations to The Boeing Company. Vought employees at the site became Boeing employees, and Vought employees in Dallas continue to provide engineering services on the 787 aft fuselage.
Vought continues to support the 787 program today through engineering support and manufacturing of various detail components (as shown in the drawing below).
A number of initiatives were implemented this year as a direct result of the feedback that was received from the Employee Survey. Each site developed action plans in response to the results of the survey. Additionally, several communications pieces were developed.
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Mid-Week Messages
A weekly e-mail to Vought leadership provides information that they can share with employees during their weekly team meetings.
VoughtCastA brief video by a senior executive
is distributed regularly via the Vought intranet. The audio portion is also available via an 800 telephone number.
First FlightDecember 15, 2009
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December 2009Service AnniversariesMohammed Ahmmed (JSF)Bounthong Chanthorn (JSF)Billy Collum (JSF)Sourithay Dethoudom, (JSF)Joe Ford (MSF)Gabriel Garcia Diaz (JSF)Daniel Holden (JSF)Jesse Keel (JSF)Mauricio Quintanilla (JSF)Trevor Rios (JSF)Riah Rode (H)Somphou Sourygnavong (JSF)Joshua Stone (JSF)Jeff Taylor (M)Jimmy Tran (JSF)Diane Walters (H)Brett Weilbrenner (JSF)Jesse Zuniga (JSF)
Adrian Bruner (JSF)Paul Cargile (M) Donald Coyle (M)Jim Davies (E)Richard Davis II (M) Charles English (M) Lisa Gomez (Las Colinas)Brian Herringdine (M) Lisa Holsey (M) Mosley Mosley (M) Bubba Smith (N) Beverly Taylor (MSF)Courtney Tucker (JSF)Carol Upp, (JSF)Tominique White (JSF)
Rodger Jones (JSF)Ron Knight (JSF)Michael Prairie (N)Pat Russell (JSF)
Brian Bartlett (MSF)Billy Dugan IV (JSF)KayLynn Dunn (JSF)Domingo Flores Jr. (MSF)Walter Johnson Jr. (JSF)Ron Love (JSF)Troy Lyon, (JSF)David McCloskey (JSF)Larry Moody (N)Miguel Morales (JSF)Scotty Noteware (MSF)
Elton Binkley (N)Leon Conyer (N) James Devoll (MSF)Joel Gammons (JSF)John Gentle (N)Valerie Jordan-Taylor (N) Douglas Lewis (JSF)Corry Lindsey (JSF)Jackie Nix (MSF)Douglas Nugent (S)Verne O’Neill (N)Buddy Reid III (N) Timmy Trapp (N)David Turner (N)
YEARS20
YEARS25 YEARS45
YEARS35
YEARS30
YEARS15
YEARS10
YEARS5
YEAR1James Murphy (Seattle)Pat Walsh (N)
Frank Houston (JSF)Terry Moore (JSF)
Steve Anderson (MSF)Larry Brown (MSF)
Marvin Arwine (N)
Happy Holidays!