volvo construction equipment department, name, document name, security class 1 date...
TRANSCRIPT
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Volvo Construction EquipmentDepartment, Name, Document name, Security Class1 Date
“Simuleringsverktyg för optimering av miljö- och kostnadseffektivitet”TCO Simulation Tool: Introduction
Project Goals :
TCO- and CO2 emissions evaluation tool
Optimization Tool for stone quarries (earthmoving…)
Soft Offer, using above tool(s)
Project Members
-Volvo Construction Equipment (Eskilstuna)
-KTH Department Of Traffic and Logistics (Stockholm)
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Volvo Construction Equipment
CPM : Uwe Muller
TPL : Erik Uhlin
VPD: Anders Westlund, Conny Carlqvist
Prod. Plat: Tore Oscarsson, Thomas Davidsson, Kwangsuk Jee
Emerging Technologies: Joakim Unnebäck
Customer Solutions: Hans Kauppila
VTC: Per Olof Fryk, Inge Qvardford mfl
KTH: Jiali Fu
Industry Partner: Skanska (Quarries in Vällsta and Angered)’
Finanzing: Vinnova / Transport Effectiveness + Volvo CE
Department, Name, Document name, Security Class2 Date
“Simuleringsverktyg för optimering av miljö- och kostnadseffektivitet”TCO Simulation Tool: Introduction / Project Team
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Volvo Construction EquipmentDepartment, Name, Document name, Security Class3 Date
“Simuleringsverktyg för optimering av miljö- och kostnadseffektivitet”TCO Simulation Tool: Introduction
Stone Quarry :
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Volvo Construction EquipmentDepartment, Name, Document name, Security Class4 Date
“Simuleringsverktyg för optimering av miljö- och kostnadseffektivitet”TCO Simulation Tool: Introduction
Transport Efficiency for Quarries (TCO):
-Cost per transported tonne
-€ / tonne
Subparts:
-Productivity per hour
-Hourly cost
- Owning / Fixed Cost
- Operating / Moving Cost
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Volvo Construction Equipment
TCO = Sek / Tonne (or $/m3… etc). For a fleet or single machine
Department, Name, Document name, Security Class5 Date
Tonnes / Hour:
- Cycle Times : GSP / DES
- Work Load : GSP / DES
Cost / Hour:
-Owning Cost
-Depreciation : Local
-Interest: Local
-Tax: Local
-Insurance: Local
- Operating Cost
- Fuel: GSP
- Operator: Local
- Wear Parts: Master Thesis
-Tires Undercarriage/Tracks: Master Thesis (Coming)
- Repair: SACCelerate / SCQ
- Preventive Maintenance: SACCelerate / SCQ
“Simuleringsverktyg för optimering av miljö- och kostnadseffektivitet”TCO Simulation Tool: Introduction
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Volvo Construction EquipmentDepartment, Name, Document name, Security Class6 Date
“Simuleringsverktyg för optimering av miljö- och kostnadseffektivitet”TCO Simulation Tool: Simulation Tool
Job Site
Equipment
Job Schedule
Production req. etcSimulation Tool
Fleet
Production
Cost
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Volvo Construction EquipmentDepartment, Name, Document name, Security Class7 Date
TCO Simulation Tool Project
”Fle
et C
alc
Pro
” (R
&D
)
Site
Sim
ula
tion
II (S
&M
)
Connections and interfaces to be defined
•Same input for calculations
•R&D Tool Simulations feeds Sales Too (Algorithms, Machine Performance, Optimization).
•Work Site Database from Sales Toolmade available to R&D Tool
Within the project, two softwares aredeveloped
-R&D Tool for engineering andexpert usage. Mainly inhouse.
-Sales Tool for regional salessupport teams
“Simuleringsverktyg för optimering av miljö- och kostnadseffektivitet”TCO Simulation Tool: Simulation Tool
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Volvo Construction EquipmentDepartment, Name, Document name, Security Class8 Date
“Simuleringsverktyg för optimering av miljö- och kostnadseffektivitet”TCO Simulation Tool: Simulation Tool, system overview
Productivity
and Fuel
Simulations
Repair and
Maintenance
cost calculations
Cost Databases
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Volvo Construction EquipmentDepartment, Name, Document name, Security Class9 Date
“Simuleringsverktyg för optimering av miljö- och kostnadseffektivitet”TCO Simulation Tool: Productivity and Fuel Simulations
Quarry ProcessDES Simulation
Machine PerformanceCalculations
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Volvo Construction EquipmentDepartment, Name, Document name, Security Class10 Date
Load & Carry Load & Haul
Work Schedule Material Transport Road
Loading Vehicle
Transport Vehicle
Scenario Description
Transport Mission Definition
Performance Simulation
Machine Selection
MatLab / GSP
Process Description / DES System Performance Simulation
Cycle Time Cycle Fuel
Productivity
TCO
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Volvo Construction Equipment
TCO Simulation ToolPerformance Calculations
Most important: GSP calcualtions on complete work cycle needs to be correct (in terms of time (i.e vehicle speed) and fuel consumption.
– AH: measurements carried out, verification of system in progress. Good preliminary results
– WL: Incorporating Reno Fillas operator model in State Flow in GSP. Use measurements by Bobby Frank to verify system behaviour.
– EXC: Pending. Waiting for first model in GSP.
Department, Name, Document name, Security Class11 Date
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Volvo Construction Equipment
TCO Simulation ToolOptimization
Ongoing work at KTH on genetic algorithms for optimal fleet selection with regards to
– Productivity
– TCO
Department, Name, Document name, Security Class12 Date
Research Papers:
”A Microsopic Simulation Model for Earthmoving Operations” – Jiali Fu
”Simulation Based Optimization for Earthmoving Operations” – Jiali Fu(under consideration)