volumetric dispensing solutions -...
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VOLUMETRIC DISPENSING
Loctite® Volumetric Dispensing SystemsTake your Adhesive Dispensing to the Highest Level of Performance.
Loctite® Volumetric dispensing systems offer high precision solutions and superiorperformance over traditional manual, pneumatic or pressure-time methods. Their ability toprovide accurate and repeatable dispenses for a variety of adhesive chemistries and packagetypes means there is sure to be a volumetric solution for your dispensing needs.
VOLUMETRIC BOTTLE DISPENSING Page 1
Loctite® 50/250 ml Hand Pumps
Hand held precision applicators for 50 and 250 ml threadlocking and retaining products.
Loctite® Benchtop Peristaltic Dispenser
High precision dispensing for cyanoacrylates and other low viscosity, single component adhesives.
VOLUMETRIC SYRINGE DISPENSING Page 2
Loctite® PosiLink™ Syringe Dispensing System
Provides the highest level of dispensing performance forprepackaged single component adhesives in 5, 10 and25 ml sizes.
VOLUMETRIC TWO-PART DISPENSING Page 3-5
Loctite® PosiLink™ Dual Cartridge System
Offers accurate and repeatable dispenses from prepackaged dual cartridge adhesives in 50, 200, 400 and 490 ml sizes.
Loctite® Meter Mix Dispensing Systems
Fixed and variable ratio systems provide precision dispensing for larger bulk container, two- component adhesives.
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VOLUMETRIC BOTTLE DISPENSING
Features:• Adjustable positive displacement, 0.01 ml
to 0.04 ml of product
• Eliminates dispense variability due to lossof operator control
• Enables precise positioning of adhesive application
• Converts product package into a portable dispenser
• Applicator nozzle accepts a variety ofdispensing needles
• Bottle stand greatly improves 50 ml bottle stability
Loctite® 50/250 ml Hand Pumps
Item 98414 Item 97001
Loctite® 50/250 ml Hand PumpsThe Loctite® 50 ml and 250 ml Bottle Hand Pumps are portable and precise bottle-top applicators that threaddirectly onto any 50 or 250 ml bottle of threadlocking or retaining product. Item 98414 is also supplied witha stand to better balance the smaller 50 ml bottle. They are designed to dispense at any angle without leaksor product waste. Not suitable for cyanoacrylate adhesives, primers, or activators.
Features:• Precision volumetric dispensing down to .001 ml
• Air-free system minimizes air in product,avoiding premature product clogging of cyanoacrylates
• Instant reverse for vacuum suck-back shuts offthe flow of liquid and prevents dripping
• Simple and convenient load mechanism providesfor easy tube changes
• Continuous or timed mode of dispense
• Large digital LED display
• Includes four (4) different feed line tubing sizesto accommodate various product viscosities
Loctite® Benchtop Peristaltic Dispenser
Item 98548
Loctite® Benchtop Peristaltic DispenserThe Loctite® Benchtop Peristaltic Dispenser is a reliable and effective volumetric dispenser for single-component, low viscosity fluids up to 5,000 cP. Designed for applications that require a precise bead, dispensequantity or specific flow rate, this dispenser is electro-mechanically operated and does not require the use ofan air source.
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Loctite® Posi-Link™ Dispense System for Prepackaged SyringesThe Loctite® Posi-Link™ Dispensing System for prepackaged syringes is a programmable, volumetric dispensesystem that is designed to provide the highest level of dispensing precision directly from a disposable syringe barrel. This patent pending system is ideal for automated production applications that require highreliability and process feedback.
VOLUMETRIC SYRINGE DISPENSING
Loctite® Posi-Link™ ControllerProvides all operator interface and controlsignals to actuator.
Features:
• Dose selection by volume, easyprogramming with storage capacity for 25 user defined programs
• Smallest footprint on the market toconserve benchtop space
• Automatic syringe engagement ensures easy changeover
• Adhesive level monitoring with low levelvisual and digital outputs
• Fault detection with in-cycle visual and digital outputs
• Foot switch, finger switch or PLC remotestart activation
Loctite® Posi-Link™ Actuators Provide adhesive dispensing by effectingincremental movements of syringe piston and displacing programmable quantities ofadhesive within syringe barrel.
Features:
• Easily fits below workbench or wall mounts with brackets
• Lightweight remote dispense head allowshand held dispensing or mounting onrobotic arms via a 7 foot tether
• Easily attaches to syringe nest (soldseparately) allowing alternate syringe sizes
• Suck-back prevents dripping and eliminatesthe risk of adhesive being sucked into the system
Loctite® Posi-Link™ Syringe Nests Connect actuator to syringe barrel.
Features:
• No tool syringe changeover
• No wetted components, disposable syringes are the only component in contactwith adhesive
• No adhesive downloading. Directly acceptsLoctite® brand pre-filled syringes, plusmany other brands
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5 ml Syringe NestItem 98643
10 ml Syringe NestItem 98644
25 ml Syringe NestItem 98645
10 ml Syringe NestItem 98639
25 ml Syringe NestItem 98640
Loctite® Posi-Link™
Controller
Item 98377
Loctite® Posi-Link™
5-25 Actuator
Item 98378
Loctite® Posi-Link™
10-50 Actuator
Item 98379
Best for Hand Held Applications
Max. 5,000 cPSee note below*
Best for Mounted or Robotic Applications
* Maximum viscosity 5,000 cP. For productsabove 5,000 cP, use 10-50 Actuator (98379)and Syringe Nest (98640).
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VOLUMETRIC TWO-PART DISPENSING
Loctite® Posi-Link™ Dispense System for Dual CartridgesWhen you need high precision dispensing from your prepackaged dual cartridge adhesive, the Loctite®Posi-Link™ Dispense System is the solution. With its innovative volumetric delivery system, low-leveldetection, immunity to viscosity changes and ability to manage adhesive/piston hang-ups, this patentpending system is ideal for automated production applications.
Loctite® Posi-Link™ ControllerProvides all operator interface and controlsignals to actuator.
The same controller is used for either syringe or dualcartridge dispensing – see features on previous page.
Loctite® Posi-Link™ Actuators Provide adhesive dispensing by effectingincremental movements of dual pistons anddisplacing programmable quantities ofadhesive within the cartridge regardless ofviscosity changes in the mix nozzle.
Features:
• Easily fits below workbench or wall mountswith brackets
• Dispense head has a “positive link” toactuator via a 7 foot tether, 10-50 is suitablefor hand held or can be mounted forautomated robotic systems
• Easily attaches to the dual cartridge nests(sold separately) to accommodate alternatecartridge sizes
• Mechanically linked dual plungersguarantee proper ratios are achieved
Loctite® Posi-Link™ Dual Cartridge Nests Connect the actuator to the dual cartridge.
Features:
• No tool cartridge changeover
• No contact with adhesive. Disposablecartridges are the only component incontact with adhesive
Loctite® Pinch Tube Valve Provides positive no drip shut-off capability.
Features:
• Valve attaches directly to the end of thesquare mix nozzle
• Utilizes disposable pinch tube elements
• No seals
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Loctite® Posi-Link™
10-50 Actuator
Item 98379
Loctite® Posi-Link™
200-400 Actuator
Item 98380
Loctite® Posi-Link™
Controller
Item 98377
1:1 / 2:1200 ml Cart.Item 98662
1:1 / 2:1 400 ml Cart.Item 98663
10:1 490 ml Cart.Item 98664
Pinch Tube ValveItem 97141
1:1 / 2:150 ml Cartridge
Item 98641
10:1 50 ml Cartridge
Item 98642
Optional Required
50 ml Dual Cartridges,Hand Held, Mounted or Robotic Applications
200-400 ml Dual Cartridges, Mounted or Robotic Applications Only
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Loctite® Meter Mix 1000 and 1000SSDispense SystemsDesigned for hand held applications, these systemsuse pneumatic controls to control dispensing.
Features:
• Fixed and variable mix ratio capability*
• Adjustable flow control via an integral pressure regulator
• Mild steel pump standard, optional stainless steelor abrasion resistance pumps also available**
• Operator controlled shot size using optional triggercontrol mixing valve
• Manual vernier shot size selection with a 4 digit reference
• All wetted components are 316 stainless steelconstruction for the 1000SS systems
Loctite® Meter Mix 2000 Dispense System Designed for benchtop dispensing, these systems offercontrolled shot size through a pre-set mechanicalstroke adjustment.
Features:
• Fixed and variable mix ratio capability*
• Manual vernier shot size selector with a 4 digitreference gauge
• Adjustable flow control with integral pressure gauge
• Mild steel pump standard, optional stainless steelor abrasion resistance pumps also available**
• Emergency stop button override
• Three position pump and position dispense selectors
• Foot switch activation
Loctite® Meter Mix 3000 Dispense SystemHigher control is possible with programmable shot size and integrated PLC controls using convenient touch screen capability.
Features:
• Fixed and variable mix ratio capability*
• Programmable shot size selection
• Adjustable flow control using integral pressure regulation
• Mild steel pump standard, optional stainless steelor abrasion resistance pumps also available**
• 4.5" W x 3.4" H monochrome touch screen and PLC
• Cycle and maintenance totalizer
• Automatic purge controller with foot switch or PLC activation
• Emergency stop button override
Loctite® Meter Mix SystemsWhen your two-part volumetric requirements take on a larger dimension than dual cartridges, Henkel hasthe solution with our high precision Loctite® Meter Mix Dispense Systems. Choose from either fixed orvariable ratio units for any of our featured systems and together with a wide selection of reservoir systems,hoses, valves and other accessories, customize a system to meet your application requirements.
* See item numbers in the product selection chart on the next page. ** Both fixed and variable ratio units require dual pump assemblies to be specified based on your
material type and dispensing requirements. Review with your Henkel sales or technical representative.
Single MechanicallyControlled Shot Size
Auto Purge CycleNeeded
ProgrammableShot Size
Epoxy/Urethane/Other
Chemistry
MMA
Loctite® Meter Mix 1000SS
Loctite® Meter Mix 1000
Loctite® Meter Mix 2000
Loctite® Meter Mix 3000
Operator ControlledShot Size
SELECTION GUIDE
Multiple ElectronicallyControlled and Stored
Shot Sizes
VOLUMETRIC TWO-PART DISPENSING
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You can check out our complete selection of all system options by:Visiting www.equipment.loctite.com, requesting a copy of our Loctite® Equipment Sourcebook,or reviewing your requirements directly with your Henkel sales or technical representative.
Customize your Loctite® Meter Mix SystemAll Loctite® Meter Mix Systems can be fully customized to meet your application requirements. Your Henkelsales or technical representative can help you select from a wide variety of dispensing valves, reservoir, hosing,and other system options – all are sold separately.
Mountable orhand held pistolgrip options
Dispense Valves
Choice of 5 or 7.5Liter “on-board”tanks, or largerremote mounted 5or 10 gallon tanksthat can beintegrated withseparate Loctite®
Pail Pumpdelivery systems
Reservoirs
Mild or stainlesssteel in a varietyof diameters andlengths to meetyour specificmaterial andadhesive delivery raterequirements
Dual Hosing
To meet yourautomated systemintegration needs
(For use withLoctite® Meter Mix3000 dispensesystem only)
Reservoir Level Sensing Options
For betterviscositycontrol
Electrical Heating Options
PLC interfacecapabilities (For use withLoctite® Meter Mix3000 dispensesystem only)
Process Integration Controls
P R O D U C TLoctite® Meter Mix
1000 DispenseSystem
Loctite® Meter Mix1000SS Dispense
System
Loctite® Meter Mix 2000 Dispense
System
Loctite® Meter Mix3000 Dispense
System
Machine Ratio Capabilities/Item Numbers
FixedLow Flow System 1000 988900
988904 988906 988908High Flow System 1000 988902
VariableLow Flow System 1000 988901
988905 988907 988909High Flow System 1000 988903
Performance SpecificationsDispense Range 0.51 cc to 25 cc (Fixed), 0.51 cc to 21.37 cc (Variable)
Cycle Rate Up to 30 or more per minute, depending on material viscosity, hose sizes, and mixer type
Mix Ratio Range by Volume 1:1 to 9.76:1 (Fixed), 1:1 to 41.56:1 (Variable)
Wetted Component MakeupMild Steel Pumps STD N/A STD STD
Abrasion Resistant Pumps OP N/A OP OP
304SS Pumps OP N/A OP OP
316SS Pumps N/A STD N/A N/A
Dispense ValvesHand Held Valve with Pistol Grip STD STD OP OP
Hand Held Valve w/Lever Actuation OP OP OP OP
Adjustable Boom Mounted Valve N/A N/A STD STD
Shot Size CapabilitiesManual/Operator Controlled Shot STD STD STD STD
Mechanically Adjusted Limit Switch Shot Control (single-shot size)
N/A N/A STD STD
Pre-Programmed Electronic Shot Size Control
N/A N/A N/A STD
Multiple Pre-Programmed Shot Size Control
N/A N/A N/A STD
Touchscreen Machine Controls N/A N/A N/A STD
Other Machine FeaturesSupervisor Machine Lock-Out N/A N/A N/A STD
Maintenance Totalizer N/A N/A N/A STD
Low/High Level Sensing Capable N/A N/A N/A STD
Pneumatic Accumulators for BulkPackage Pressure Feed
OP STD OP OP
Pneumatically Adjustable Flow Control
STD STD STD STD
Auto-Purge Capable N/A N/A N/A STD
Foot Switch Controlled N/A N/A STD STD
Emergency Stop Palm Button N/A N/A STD STD
STD = Standard OP = Optional N/A = Not Available
VOLUMETRIC TWO-PART DISPENSING
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® and ™ designate trademarks of Henkel Corporation or its affiliates. ® = registered in the U.S. and elsewhere.© Henkel Corporation, 2006. All rights reserved. 3429/LT-4391 (6/06)
Henkel Corporation
Engineering Adhesives
1001 Trout Brook Crossing
Rocky Hill, CT 06067
U.S.A.
www.henkel.us
www.loctite.com
Henkel –Your worldwide partner
For technical information and/or productavailability, call 1-800-LOCTITE
For more information about our full line of dispensing and curing equipment, visitwww.equipment.loctite.com
USA
Henkel CorporationEngineering Adhesives1001 Trout Brook CrossingRocky Hill, CT 06067Tel: 860.571.5100Fax: 860.571.5465
Canada
Henkel Canada CorporationEngineering Adhesives2225 Meadowpine Blvd.Mississauga, Ontario L5N 7P2Tel: 1.800.263.5043 (within Canada)Tel: 905.814.6511Fax: 905.814.5391
Mexico
Henkel Capital, S.A. de C.V. Blvd. Magnocentro No. 8 Piso 2 Interlomas52760, Huixquilucan Edo. de MéxicoTel: +52.55.3300.3644Fax: +52.55.5787.9404
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