volkswagen vkmaf 31020-1 - skf.com€¦ · ajm, atj ajm skoda superb (3u4) 1.9 tdi 2.0 tdi avb,...

4
Issue 8 · 2011 Multi-V belt kits including freewheel alternator pulley VKMAF 31020-1 Install confidence www.vsm.skf.com VOLKSWAGEN Many garages are experiencing more and more issues with the premature failure of auxiliary drive belts. In this bulletin, we are focusing on the VW 1.9 Tdi engine and SKF will show the ease of replacing all of the components in the system. This also includes the alternator pulley (FAP), which has been shown to be one of the major causes of auxiliary belt tensioner failure. In order to reduce the danger of premature breakdowns, SKF recommends replacing all of the auxiliary components at the same time eliminating any future warranty issues. VKM 31059 VKM 03107 VKM 31013 NB: Some of the photographs in this bulletin are used for visual guidance only. Note: Always follow the guidelines from the vehicle manufacturer when replacing the above components on the engine! Vehicle applications – VKMAF 31020-1 CAR MAKER MODEL ENGINE ENGINE CODE Audi A4 (8D2, B5) / A4 Avant (8D2, B5) A6 / A6 Avant (4B, C5) 1.9 TDI 1.9 TDI AJM, ATJ AJM Skoda Superb (3U4) 1.9 TDI 2.0 TDI AVB, AVF, AWX, PBZ, BSV BSS VW Passat (3B2, 3B3) / Passat Variant (3B5, 3B6) 1.9 TDI 2.0 TDI AJM, ATJ, AVB, AVF, AWX BGW, BHW VKMV 5PK1432 VKMV 4PK855

Upload: vuongminh

Post on 02-Oct-2018

237 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: VOLKSWAGEN VKMAF 31020-1 - skf.com€¦ · AJM, ATJ AJM Skoda Superb (3U4) 1.9 TDI 2.0 TDI AVB, AVF, AWX, PBZ, BSV BSS VW Passat (3B2, 3B3) / Passat Variant (3B5, 3B6) 1.9 TDI 2.0

Issue 8 · 2011

Multi-V belt kits including freewheel alternator pulley

VKMAF 31020-1

Install confidencewww.vsm.skf.com

VOLKSWAGEN

Many garages are experiencing more and more issues with the premature failure of auxiliary drive belts. In this bulletin, we are focusing on the VW 1.9 Tdi engine and SKF will show the ease of replacing all of the components in the system. This also includes the alternator pulley (FAP), which has been shown to be one of the major causes of auxiliary belt tensioner failure. In order to reduce the danger of premature breakdowns, SKF recommends replacing all of the auxiliary components at the same time eliminating any future warranty issues.

VKM 31059

VKM 03107

VKM 31013

NB: Some of the photographs in this bulletin are used for visual guidance only.

Note: Always follow the guidelines from the vehicle manufacturer when replacing the above components on the engine!

Vehicle applications – VKMAF 31020-1

CAR MAKER MODEL ENGINE ENGINE CODE

Audi A4 (8D2, B5) / A4 Avant (8D2, B5)A6 / A6 Avant (4B, C5)

1.9 TDI1.9 TDI

AJM, ATJAJM

Skoda Superb (3U4) 1.9 TDI2.0 TDI

AVB, AVF, AWX, PBZ, BSVBSS

VW Passat (3B2, 3B3) / Passat Variant (3B5, 3B6) 1.9 TDI2.0 TDI

AJM, ATJ, AVB, AVF, AWXBGW, BHW

VKMV 5PK1432

VKMV 4PK855

Page 2: VOLKSWAGEN VKMAF 31020-1 - skf.com€¦ · AJM, ATJ AJM Skoda Superb (3U4) 1.9 TDI 2.0 TDI AVB, AVF, AWX, PBZ, BSV BSS VW Passat (3B2, 3B3) / Passat Variant (3B5, 3B6) 1.9 TDI 2.0

Auxiliary belt replacement guidelines for VW 1.9 Tdi

Install confidencewww.vsm.skf.com

2. Carefully slacken the tension on the tensioner and the belt using a 19 mm spanner. If carrying out a FAP replacement on a workbench, then remove the engine cover.

3. Remove the belt and the old tensioner.

4. Replace the auxiliary tensioner (VKM 31013), ensuring that all torque specifications, as set out in the vehicle manufacturers instructions, are followed.

5. Replace the AC tensioner (VKM 31059), following all torque specifications as set out in the vehicle manufacturers’ instructions.

1. Disconnect the battery and remove the fan from the viscous coupling. Slacken the AC tensioner, then remove the multi-V belt and the AC tensioner.

Refer to SKF Pole Position Bulletin #6 (VKMA 31020) for more detailed hints and tips!

Page 3: VOLKSWAGEN VKMAF 31020-1 - skf.com€¦ · AJM, ATJ AJM Skoda Superb (3U4) 1.9 TDI 2.0 TDI AVB, AVF, AWX, PBZ, BSV BSS VW Passat (3B2, 3B3) / Passat Variant (3B5, 3B6) 1.9 TDI 2.0

At this stage the technician can either remove the alternator and replace the FAP pulley on a workbench, or depending on clearance, remove and refit the pulley on the vehicle.

Replacement on the vehicle

Using SKF tool VKN 350:

Remove the old pulley:

Replace with VKM 03107 and torque to 80 Nm. Replace the cap and fit a new VKMV 5PK1432 multi-V belt.

Rotate the auxiliary system twice, whilst checking for belt alignment. Refit the crankshaft cap and the VKMV 4PK855 AC belt, and adjust to the manufacturers’ instructions.

Page 4: VOLKSWAGEN VKMAF 31020-1 - skf.com€¦ · AJM, ATJ AJM Skoda Superb (3U4) 1.9 TDI 2.0 TDI AVB, AVF, AWX, PBZ, BSV BSS VW Passat (3B2, 3B3) / Passat Variant (3B5, 3B6) 1.9 TDI 2.0

Replacement on a workbench

• Remove the alternator following vehicle manufacturers’ instructions and secure in a ‘soft jawed’/aluminium vice.

• Care should be taken when securing, to prevent damaging the alternator casing!

Using SKF tool VKN 350.

Remove the old pulley and replace with VKM 03107. Torque to 80 Nm.

Fit the new cap, refit the alternator to the engine, in the reverse order to its removal. Then fit a new VKMV 5PK1432 multi-V belt.

Rotate the auxiliary system twice, whilst checking for belt alignment. Refit the crankshaft cap and the VKMV 4PK855 AC belt, and adjust to the manufacturers’ instructions.

® SKF is a registered trademark of the SKF Group.

© SKF Group 2011The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.

PUB 80/P2 11618 EN GB • 2011

Printed on environmentally friendly paper.