vol iv - slac
TRANSCRIPT
TABLE XXII-l
EAST SAND HILL SITE - STAGE 1 CONSTR UC TION
PROJEC T COST ESTIMATE
A. Engineering, Design and Inspection
1. Site, buildings, utilities, accelerator and klystron housing, and equipment. ,~
2. Accelerator
Total Engineering, Design and Inspection
B. Land and Land Rights
Land for the Sand Hill Site will be obtained from Stanford University at no cost to the project.
C. Construction Costs
1. Improvements to land
(a) Site preparation:
Clearing, grading, and slope stabilization for end station and center station areas, excluding beam switchyard.
(b) Roads and parking:
Klystron service road, end station and center station roads and walks, and parking areas.
(c) Storm drainage:
Drainage culverts under the accelerator; catch basins, pipe, and perimeter ditches for end station and center station area drainage and storm sewer system along klystron service road
VoL IV
$ 4,420,000
6,040,000
$10,460,000':":'
$ o
375,000
588,000
452,000
':' Includes surveys, design, supervision, control stakeout, inspection, borings, and testing of soils and materials.
':0:' Includes $500, 000 appropriated for Fy 61.
XXII-8
VoL III
$ 4,101,000
5,437,000
$ 9,538,000
$ o
481,000
452,000
329,000
(d) Fencing: Vol. IV
Perimeter fencing for end station and center station areas, and for a 1000-foot wide strip centered on the accelerator. $ 190 .. 000
(e) Landscapihg:
Sprinkler system and all planting except slope stabilization.
(f) Outdoor utility areas:
- Fenced and paved storage areas, transformer pads, meter enclosures, tank bases (132,800 sq. ft.)
170,000
230,000
Total Improvement to Land Cost $ 2,005,000
2. Buildings
(a) Building spaces for target measurements, laboratories, offices, shops, inside storage, and utilities.
Buildings Area Unit
Sq. Ft. Cost Building
Cost
General Services & Fire Station Kl ystron Laboratory Administration Engineering & Science Accelerator Shops & Storage Auditorium Cafeteria Guard House End Station Buildings~~ End Station Lab & Office Accelerator Control Generator Buildings Klystron D. C. Supply Station Utility Buildings
16,000 36, 500 26,000 16,000 46,000
3,000 4,500 1,000
48,000 41,000
5,000 15,000 16,000 7,000
$15 $ 240,000 18 657,000 20 520,000 16 256,000 17 782,000 23 69,000 30 135,000 10 10,000 54 2,592,000 24 984,000 31 155,000 17 255,000 17 272,000 18 126,000
----=..:-:.....:.....:....:..
$ 7,053,000
~:c Includes two buildings, two beam dump pits and one target chamber.
XXII-9
Vol. III
$ 149,000
129,000
126,000
$ 1,666,000
$ 222,000 621,000 494,000 240,000 736,000
66,000 126,000
10,000 5,200,000
943,000 150,000 256,000 272,000 119,000
$ 9,455,000
(b) Shielding: Vol. IV
Reinforced-concrete blocks with lifting shackles for transver se shielding for the accelerator test section, and End Station Buildings transverse shielding and inline beam stop. $ 2,877,000
Total Buildings Cost $ 9,930,000
3. Utili tie s
(a) Pacific Gas & Electric Company powerline:
Single -circuit 110 KV line, 110 KV circuit breaker, and metering installation.
(b) Substations and AC feeders:
Main service and switch gear, outside distribution duct banks, emergency generators and MG sets, area utilities (outside lighting and telephone), and those electrical services to the utility buildings, cooling tower s, End Station Buildings, and klystron power supply building not-included in the building costs. Load centers.
(c) Power to klystrons:
(Yard Electrical Work Item in Project Data Sheets)
(d) Water supply and storage:
Domestic water distribution to all buildings, fire distribution mains to all buildings, storage tank, fire protection main in klystron housing, fog spray system for 240 klystron cubicles.
(e) Cooling water:
$
Complete demineralized water cooling system; plastic lined steel pipe circulating loops for each sector in klystron housing and for each klystron; accelerator tube installation in end station area. Accelerator and klystron cooling water circulating pumps, heat exchangers and controls, electric heaters, demineralizer and demineralized water make -up main, cooling towers and cooling tower circulating pumps
995,000
4,820,000
2,440,000
650,000
and piping. 5,600,000
XXII-I0
Vol. III
$ 1,362,000
$10,817,000
$ 567,000
4,454,000
3,233,000
462,000
4,551,000
(f) Sewers and drains:
Sanitary ejectors and toilet facilities In
klystron housing alcoves, drainage ejectors in accelerator housing, sanitary sewers and ITlanholes outside klystron housing and in end station areao Building drainage systeITls closer than 5~feet to the buildings, and site storITl drainage not in-
Volo IV
cludedo $ 440,000
(g) Heating and ventilating:
Supply fans and accessories in klystron housing, exhaust fans in accelerator housing, boiler plant and hot water distribution piping to end station area buildings.
(h) Natural gas systeITl:
(Miscellaneous yard utility iteITl on Project Data Sheets 0 )
Total Utilities
4. Accelerator and klystron housing
-
(a) Accelerator earthwork:
Preparation of accelerator and klystron housing foundation, including grading, placing and cOITlpacting fill, trenching for accelerator; backfilling and cOITlpacting shielding earth fill over cOITlpleted accelerator housing; and slope stabilization, including drains, planting and sprinkler systeITl, and rip-rap where needed, for the 10, OOO-foot length of the _accelerator.
(b) Klystron housing:
Building structure, including retaining wall for shielding fill, alcoves at 333 1-4" intervals, building lighting, and interior structural work.
(c) Accelerator housing:
Building structure, including lighting and interior structural worko
XXII-II
297,000
23,000
$ 15,265,000
3,430,000
3,900,000
1,560,000
Vol. III
$ 519,000
304,000
$ 21,000
$ 14, 111,000
3, 154,000
3,537,000
1,483,000
(d) Cross passageways and tubes:
Reinforced-concrete pas sageways at 333 1 -4" intervals, interior structural work, lighting, doors; wave-guide tubes at 10 foot intervals between the klystron housing and the accelerator housing.
(e) Beam switchyard:
Beam housing from 10,000 foot point to target areas and buildings; and earthwork, including initial site preparation, backfilling earth shielding over completed beam housing, and slope stabilization nleasures.
5. Accelerator
Total Accelerator and Klystron Housing Cost
(a) Accelerator test section (includes . $341,000 for utilities).
(b) Accelerator power components (includes $22,000 for special wiring)
(c) Accelerator
(d) Klystrons
(e) Beam switchyard and end station (includes $140,000 for beam pit cooling systems).
(f) Controls and instruments
Total Accelerator Cost
XXII-12
Vol. IV Vol. III
$ 590,000 $ 425,000
1,540,000 1,562,000
$11,020,000 $10,161,000
3,120,000 3, 000, 000
9,172,000 8,130,000
10,279,000 8,947,000
1,945,000 1,869,000
632,000 544,000
5,552,000 5,145,000
$30,700,000 $27,635,000
6. Equipm.ent
(a) Research equipm.ent
(b) Klystron laboratory equipm.ent:
Machine shop tube take down and repair equipm.ent, tube reas sem.bl y facility, tube processing and testing equipm.ent
(c) Accelerator fabrication equipm.ent
(d) Hauling and handling equipm.ent:
-End Station Building overhead traveling crane s, block and m.agnet transfer equipm.ent, overhead cranes in accelerator laboratory and shops; accelerator m.onorail; and trucks, forklifts, and autom.obile s.
(e) Furniture, storage and office equipm.ent.
(f) General shop, laboratory and plant equipm.ent.
Total Equipm.ent Cost
Total Construction Costs
D. Escalation (5 percent per year, beginning with the second year).
E. Contingency (15 percent of all other costs).
Total Project Cost
Vol. IV
$ 4,090,000
552,000
768,000
970,000
530,000
3,050,000
$ 9,960,000
$ 78,880,000
$ 9,800,000
$ 14,860,000
$114,000,000
(These estim.ates represent present planning for this m.achine and as sociated support facilities. Definitive de sign and technological developm.ents m.ay necessitate changes at a later date.)
XXII-13
Vol. III
$ 2,690,000
526,000
732,000
1,148,000
505,000
2,906,000
$ 8,507,000
$ 72,897,000
$ 10,765,000
$ 14,000,000
$107,200,000
TABLE XXII-2
EAST SAND HILL SITE
SUGGESTED FISCAL YEAR 1962 OBLIGATIONS
A. Engineering, Design, and Inspection
Site, Buildings, Utilities, Housing, Equipment
Accelerator
Total Engineering, Design and Inspection
B. -Land and Land Rights
C. Construction
1. Improvements to Land
Site development Roads and parking Storm drains
Total Improvements to Land
2. Buildings
$1, 300,000 1, 750, 000
$ 356,000 54,000
300,000 $ 710,000
Klystron Laboratory $ 657.000 520.000 782,000 240,000 126.000
Administration Accelerator Shops and Storage General Services and Fire Station Utility Building (Boilers, pumps, etc.)
Total Buildings
3. Utilities
Power line Substation and AC feeders Water supply and storage Sewer and drains Heating and ventilating Natural gas system
Total Utilities
XXII-14
$ 2. 325.000
$ 995.000 360.000 135,000 150,000 138,000
22,000
$ 1.800.000
$ 3,050,000
o
4. Accelerator and Klystron Housing
Accelerator earthwork Klystron housing Accelerator housing Cross passageways
Total Accelerator and Klystron Housing
5. Accelerator
Accelerator test section
6. Equipment
Klystron lab shops. machine equipment
Accelerator machine shops. machine tools
Trucks. fork lift~. etc. Office furniture. machines Miscellaneous lab equipment
Total Equipment
Total Construction
D. Contingency
Total FY 1962 Obligations
XXII-15
$ 3.430.000 3.900.000 1. 560. 000
590.000
$ 9.480.000
$ 3. 120.000
$ 550.000
770.000 200.000 100,000 500.000
$ 2. 120,000
$19.555,000
3,395,000
$ 26. ODD, 000
TABLE XXII-3 EAST SAND HILL SITE
SUGGESTED OBLIGATIONS AND COST SCHEDULE nSCAL YEAR OBLIGATIONS
1961 $ 500,000
1962 $ 26,000,000
1963 $ 34,500,000
1964 $ 35,000,000
1965 $ 8,000,000
1966 $ 8,000,000
1967 $ 2,000,000
OTAL $114,000,000
COST
$ 400,000
$ 10,800,000
$ 30,700,000
$ 22,600,000
$ 29,700,000
$ 16,700,000
$ 3,100,000
$114,000,000
ACTIVITY ------------------------------------------Preliminary design and engineering"
A -E design of labs, shops, housings, site developmenL Design studies on klystrons, power components, accelerator proper. instrumentso Construction mitiated on labs, shops, klystron modulator s, Klystron laboratory completed, tube testing initiated, Construction initiated on housings, roads, site developmenL
Design studies on vacuum components, cooling water system, Construction of standard accelerator section, model powe r components, Construction initiated on power distribution system, and cooling water components , Activation of completed labs and shops,
Design of end station research facilities. Tests and revisions of standard accelerator section power and vacuum components, Construction initiated on end stahon research facilities, controls and instrumentation. Housings and site development completed. Klystron tube procurement initiated,
Site and housings activated, Initial construction of accelerator proper, vacuum system, power components. Testing and initial construction of controls and instruments, Construction completed and testing initiated on end station research facilities.
Construction completed and testing initiated on accelerator proper, vacuum and water systems, power components, instrumentation, Activation started on end station research facilities.
Testing completed on accelerator proper, vacuum system, power components, instruments. Beam startup.
XXII-16
TABLE XXII-4
STAGE II CONVERSION COST ESTIMATE
A. Engineering, De sign & Inspection
B" Land Rights
C. Construction Costs
':<1. Improvements to Land ':~2. Buildings
3. Utilities
Greater power requirements with consequent increases in sub-station and -AC feeders; yard electrical work; water supply and storage; and cooling water.
a. Powe r Line b. Substation and AC Feeders':o:, c. Power to Klystrons d. Fog Nozzle s e. Cooling Water
Total Utilities
4. Accelerator & Klystron Housing (Transformer oil overflow pits for added klystron modulator s)
5. Accelerator
Additional klystron modulators, DC power supplies, wave guides and windows, vacuum system components, kl ystron tube s, shields and magnets; replacement of Stage I beam switchyard magnets; additions to console s and wiring, R-F system, trigger systern, vacuum gage s, communication and signals, and other controls and instruments.
,:~ According to present planning no additional building or site area is required for Stage II. Extra shielding if required would corne from operating funds.
:,:< 150 MVA main transformer bank capacity.
XXII-17 -
$ o o
350,000 6,500,000
200,000 60,000
590,000
$ 7,700,000
$ 200,000
$ 2,400,000
o
a. Modulators b. DC Power Supplies c. Wave Guides d. Windows e. Vacuum System f. Klystron Tubes g. Shields and Magnets h. Deflection System i. Consoles and Wiring j. R-F System k. Trigger System 1. Vacuum Gage s m. Communication & Signals n. Other Controls & Instruments
Total Accelerator
6. Equipment
Additional major research equipment, including DC power supply, counting equipment, research magnets, and auxiliary utilities, data processing and radiation equipment; quadrupled klystron laboratory capability; and minor increases in hauling and handling equipment.
a. DC Power Supplies (for 10 MW) b. Counting Equipment c. Research Magnets d. Plant and Issue Equipment e. Klystron Laboratory Equipment f. Hauling and Handling Equipment
Total Equipment
Construction Cost - Total increase
ESTIMATED STAGE II CONVERSION COST':'
':' Provision for future escalation and contingency costs not included.
XXII-18
$19,500,000 6,600,000 1,550,000
190,000 170,000
3,900,000 1,770,000
800,000 220,000
10,000 20,000
470,000 50,000
850,000
$36,100,000
$ 2,260,000 265,000 525,000 385,000
1,545,000 80,000
$ 5,060,000
$49,060,000
$51,460,000
VOLUME IV
**** SECTION XXII
EAST SAND HILL SITE
LIST OF DRAWINGS
Title
Vicinity Map and Site Location Plan
End- Station Layout, Grading Plan, Profile and Cross Sections. .
Utility Services Plan .
End Station Plan . .
End Station Plan - Storm and Sanitary Sewers • . . Center Station Plan. . . . . . . . . . .
End Station Buildings, Plan and Sections .
Sector Layout and Housing Sections. .
End Station Building Design Study "A"
End Station Building Design Study "B"
Electrical One Line Diagram . . . .
End Station Plan, Mechanical and Electrical.
Center Station Plan, Mechanical and Electrical
Housing Sections, Mechanical and Electrical
Housing and Site Schematics, Mechanical Utilities . . . . . . . . . . . . . .
Sector Diagrams, Mechanical Utilities • .
XXII-19
Number
ESH-l
ESH-2
ESH-3
ESH-4
ESH-5
ESH-6
ESH-7
ESH-8
ESH-9
ESH-10
ESH-ll
ESH-12
ESH-13
ESH-14
ESH-15
ESH-16
•
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,ULIII" •• od Dlt. WHN D.,.WN' W~N GENTER STATION PLAN
""'ItOIt 11.1., S
PAT" 11"'~ 1M. NO.
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CORRUCIATEO COIIIPOSITION
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fUSI&ILITY STUDY rOft TH!
U.S. ATOMIC ENERGY COMMISSION
3TANFOR.D TWO· MILE LINEAR ELECTRON ,f.CC e: LERATOR
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HASI&ILITY STUDY fOR. Til!
U.S. ATOMIC fNfRGY COMMISSION
STANfOIU tLECTRON
TWO" MILE LINUR. ACC!LIR.ATOR.
SCALe'AS_
.as. In'f ~" ... A,,_1!7(J
S~CTOR LAYOUT AND HOUIING 9rCTIONS
PAT. 11·1-60
'M. NO. E5H-6
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