vks - vkl - kranel · the vks & vkl powerail can be used for indoor and roof-over (rain...
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POWERAIL ENCLOSEDCONDUCTOR SYSTEMSVKS - VKL
INDEX VKS VKL
Basic description 3, 4 3, 4Layout planning 5 5Engineering data, Powerail standard sections 6, 7 22Powerail curves 8 22Jointing material 8 23Hangers 9 23End caps 9 23Feeds 10, 11 24Transfer guides 12 –Transfer funnels 13, 14 –Expansion sections 14 –Sectionalizing 15 23Current collectors 15, 17 24Compact collectors 15 - 17 –Accessories and spares for collectors 18 - 23 24KTW-Systems 24 24Standard brackets 25 25Snap-on brackets 25 25VKS-system, 7 pole for HRL 26 –Examples for ordering 27, 28 27Questionnaire(1) 29, 30 29, 30Production program 32 32Collector rings VKS (see leaflet No. 102 s) – –
Electrical Properties: VKS VKL
Ampacity: = 140 A(3) 30 AAllowed voltage = 690 V 400 VElectrical strength according toDIN 53481 = >25 kV/mmSpecial electricel strength according toIEC 60093 = 1 x 1016 Ohmx cmSurface resistance according to IEC 60093 = 2,1 x 1015 OhmCreep resistance accordingto IEC 60112 = CTI > 400Flame test proof per DIN 4102 part 1, class B1,no flaming particles, self extinguishing
Mechanical properties:
Flexible strength = 74-85 N/mm2
Tensile strength = 44-55 N/mm2
Chemical resistance of the isolating profile at + 45°C ambient
temperature
Benzine, petroleum, fats resistantCaustic soda upto 50% resistantHydrochloric acid, concentrated resistantSulfuric acid upto 50% resistant
Water absorption: max. at 100 °C = 1%max. at 20 °C = 0,06%
Temperature resistance:
from -20 °C(2) upto + 55 °C with a rail length upto 4 mfrom 0° C(2) upto +40 °C with a rail length > 4 m
Please consult factory for galvanizing plants, pickling
lines, other aggressive or deep freeze ambients, as
well as low voltage and data transmission applications,
indicating special environmental conditions.
To speed up quotations and order processing, we
would appreciate receiving your drawings or sketches
for powerail systems with curves, dead sections,
turntables, switches, etc.
Please use our questionnaire, page 29 and 30.
POWERAILS VKS & VKL
2(1) Please enclose the Questionnaire to your inguiry.(2) Consult factory for use below 0° C (32° F) [deep freeze housing].(3) 80 % ED
Cross sectiont 16 25 30 35 mm2
Impedance 1,107 0,730 0,603 0,520 Ohm/at 50 Hz 1000 m
Resistance 1,102 0,723 0,595 0,510 Ohm/1000 m
Conductor copper unit
POWERAILS VKS & VKL
3
VAHLE Powerails VKS and VKL are space saving conductor systems, designed to prevent any accidental contact and hazardto personnel and are test finger proof to regulations VDE 0470,part 1 (EN 60529), protection code IP 21.Collectors are proof against accidental touch only when fully entered into powerail.Powerail installations within reach of hand require a special pro-tection on the part of operator against accidental touch of currentcollectors which are leaving the powerail (e.g. locking or cut-offthe power).This is applicable for voltages above 25 V AC respectively 60 V DC.The creeping distance between the conductors of the VKS-con-ductor is 30 mm.
The different plastic housings hold from 3 to 6 copper or stainlesssteel conductors. Multiple conductor systems can be easily designed by combining several plastic housings.The minimal space required allows the systems to be integratedin the crane or hoist track or in other special runway profiles.The minimal required space allows a direct layout in rail tracks orspecial track profiles.The VKS & VKL Powerail can be used for indoor and roof-over(rain protected) applications. They can be installed with lateral orsuspended mounting and straight or curved tracks are available.
Approvals (VKS): UL-approval.
VKS Powerail Systemsare designed for safe mobile power feeding of:Hoists, Monorail Systems, Stacker Cranes, Machine Tools, Pro-duction and Testing Lines, also for Sliding Switches, Turntables,Hoisting Stations, Transfers, and many other Applications, incl.Data and Signal Transmission.
HousingThe well insulating plastic housing holds 3-6 conductors. 4 and 6 m standard lengths and shorter sections to coincide with your runway requirements are available. The asymmetrical housingavoids phase reversing. The ground conductor is identified by theinternational yellow colour coding.
Joints:The plastic sections are connected with plastic joint caps, theconductors with spring-loaded copper connectors.
Feed Sets:
End feeds or line feeds with terminal boxes are available, also lowmounting line feeds for cable connection. Line feeds come factory assembled on 1 m long Powerail sections. End feeds come unassembled without any Powerail section.
Hangers:All sections are to be fixed from at least 1 hanger and the maximum permissible support centres of 1 m (with double collectors 0.8 m) must be adhered to (see page 5). The hangersare equippedwith M 6 bolts & hardware and can be mounted directly to hangerbrackets, monorail tracks or special runway profiles.The Powerail sections are snapped into the hangers. Sliding hangers allow free movement of the Powerail to compensate fortemperature variations. Fixpoint hangers with tapping screw fromanchor points (see installation procedure).For this we have to consider a max. distance of 4 m between 2 fixpoints.
Standard Support Brackets:Support brackets for easy installation are available, (see page 25).
Collectors:The collectors have a continuous rating of 20 A up to 120 A. Onecollector is required for each phase and earth conductor. Theground collectors have a yellow colour and different attachmentsto avoid interchangeability with phase collectors.
The collectors have spring loaded carbon brushes for a constantpositive contact with the conductors.
Collectors are to be mounted onto towing plates or are to be attached to the moving equipment by means of towing bracketstype UM. Systems with transfers, switches, turntables, etc. require 2 single collectors or one double collector per conductor.
The length of the collector cable may not exceed 3 m if the addedovercurrent protection device is not designed for the load capacity of this cable. Please refer also to regulations VDE 0100,part 430 and EN 60204-32.(Note: this might happen in case of several collectors running inone system).
The provided connecting cables are sufficient for the stated nomi-nal currents. For the different laying procedures the reductionsfactors according to DIN VDE 0298-4 have to be considered.
Conductor Dead Sections:Conductor dead sections are electrical interrupts of the conduc-tor. Under normal operating conditions a cross over with collectors to switch the voltage off or on is only allowed with lowpower ratings (control current).Conductor dead sections can be mounted at any position of thesystem. The plastic inserts are pushed into the copper profilesand ensure a smooth transfer of the collector brushes.The length of isolating section has to consider the total length ofcarbon brush and whether carbon brush must or must not bridgethe isolating area.Special attention is required for double collectors or collectorsswitched in parallel. Use double isolating sections where necessary.
Selection of conductors
in accordance to ampere load and environmental conditions:
VKS …/ 60 copper conductor for power and control system and data transmission
…/100 copper conductor for power and control system
…/120 copper conductor for power and control system
…/140 copper conductor for power and control system
Several combinations of cross sections are possible for one conductor type.
POWERAILS VKS & VKL
4
VKL Powerail Systemsare designed for small current loads and serve for the power supply of light cranes and for control current systems. The VKL Powerail can also be used for Hoists, Jib Cranes, PowerTools, Machine Tools, electrically operated Gates, Testing Lines, and other Applications.
Housing:The plastic housing holds up to 5 conductors. The ground conductor is identified by international yellow colour code. 4 mstandard lengths and shorter sections to coincide with your runway requirements are available.The straight sections are restricted as follows: 1.Max. system length: L=100 m2.From the curve to system end: max. L = 50 m3.Between 2 cruves: max. L = 15 m
Couplings:The mechanical jointing of the Powerail housing is done by meansof a two-piece plastic joint cap. The conductors get spring-loadedcopper connectors.The ends of each section are milled in to provide the requiredcreepage distance. End caps, fixed with screws, can be installedto every section.
Feed TerminalsEnd feeds and line feeds with terminal boxes are available. Theyare factory assembled on 1 m Powerail sections.
Feeds:The feeds are available as end or line feeds. They are mounted ona 1 m section.
Supports:All sections must be fixed at min. 2 points, at which the maximum support distance of 1000 mm must be kept. The support hanger consists of a pvc part with a fixing screw and is ar-ranged as a sliding hanger. The fixpoint in the middle of the system consists of a hanger with a locating clamp on each side ofthe hanger.
Brackets:To support the conductor rail to the crane track mounting brackets available (see page 25).
Collectors:The glider type collectors are guided at thePVC housing. They are supplied with 1 mlong connecting cable. Longer cables areavailable upon request. The carbon brus-hes have a continuous current capacity of10 A (15 A at 60 % intermittent duty). Use two collectors for higher ratings. Thetowing arm is the mechanical flexible connection between collector and movingequipment.
The length of the collector cable should notexeed 3 m if the installed fuse is not suitab-le for the cross section of this connectingcable. (Please note: This is often the fact ifmore than one collector is used in the sy-stem)
Safety advice It must be ensured that thearrangement of the conductor system provides minimum distances (0.5 m) between fixed and mobile plant parts (i.e.Between conductor rails, collector trolleysand towing arms) so as to avoid the risk ofpinching.
Dead sections:Dead sections for control lines can be installed according to your instructions.
Electronic layout support:Please use our electronic layout software.
VKS VKL
VNS VNK
VNS VNK
VLS VLE
VU –
VUS –
VEM –
DVKS –
VSTS VST
A < 300 mm Support spacing 0,8 mA > 300 mm Support spacing 1,0 m
LAYOUT PLANNING FOR VKS & VKL
5
1. Scheme
Kopfeinspeisung VEKS/VEK
L 4
Streckeneinspeisung VNS/VNKÜberleitungsstücke
L3
15
Gleit- bzw.Festaufhängungen
L5
Verbindungsmaterial SVN/LV
L2 L1
L
Streckeneinsp. VLS/VLEEndkappe
L = powerail section (1 m, 2 m, 3 m, 4 m or cut to suit the system)L1 = support spacing for straight runs max. 1 m
for curved runs max. 0,5 mL2 = extending length (max. 200 mm)
L3 = air gap for transfers, e. g. switches anddropout sections (3 - 5 mm)
L4 = space to remove feed box cover, if applicableL5 = clearance for expansion of powerail (min. 50 mm for VKS; 150 mm for VKL).
2. Symbols in layout plans
Track
Powerail
Joint material
Joint material
Fixpoint hanger
Sliding hanger
End cap
End feed,powerEnd feed,control
VKS VKL
– –
VKS VKL
SVN –
– LV
VEPS VEP
VAS VA
VES VE
VEKS VEK
VEKS VEK
Line feed,powerLine feed,controlLine feed,power and control
Transfer guide, straight
Transfer guide, oblique
Transfer funnel
Expansion section
Isolating assembly
3. Max. Support spacing
A
picture 1
end cap line feed VLS/VLEjoint material
SVN/LV sliding orfixpoint hangers
transfer guides line feed VNS/VNK end feed VEKS/VEK
Type for straight for curvedruns runs
VKS 1000 mm 500 mmat KSTU 30, 55 (photo 1) 800 mm 400 mm
VKL 1000 mm 500 mm
Number Continuous Voltage Voltage drop Minimum Conductor Cross Section(4)
Type of Ampere Rating per 100 m Clearence mm2
con- Rating at full ratingductors A V V mm NL / 1,2 PE / 3
at 35 °C
VKS 3/ 60 HS 3 60 690 11,5 7 2x16 1x16VKS 3/ 60 SS 3 60 690 11,5 7 2x16 1x16VKS 3/100 HS 3 100 690 12,6 7 2x25 1x25VKS 3/100 SS 3 100 690 12,6 7 2x25 1x25VKS 3/120 HS 3 120 690 12,5 7 2x30 1x30VKS 3/120 SS 3 120 690 12,5 7 2x30 1x30VKS 3/140 HS 3 140(2) 690 11,3 7 2x35 1x35VKS 3/140 SS 3 140(2) 690 11,3 7 2x35 1x35
6(3)
Straight sectionsStandard length 4 and 6 m.(5)
Number Continuous Voltage Voltage drop Minimum Conductor Cross Section(4)
Type of Ampere Rating per 100 m Clearence mm2
con- Rating at full ratingductors A V V mm L1-L3 / 1-3 PE / 4
at 35 °C
VKS 4/ 60 HS 4 60 690 11,5 7 3x16 1x16VKS 4/ 60 SS 4 60 690 11,5 7 3x16 1x16VKS 4/100 HS 4 100 690 12,6 7 3x25 1x16VKS 4/100 SS 4 100 690 12,6 7 3x25 1x16VKS 4/120 HS 4 120 690 12,5 7 3x30 1x16VKS 4/120 SS 4 120 690 12,5 7 3x30 1x16VKS 4/140 HS 4 140(2) 690 11,3 7 3x35 1x16VKS 4/140 SS 4 140(2) 690 11,3 7 3x35 1x16
Number Continuous Voltage Voltage drop Minimum Conductor Cross Section(4)
Type of Ampere Rating per 100 m Clearence mm2
con- Rating at full ratingductors A V V mm L1-L3 / 1-3 PE 7 4 1,2 / 5,6
at 35 °C
VKS 5/ 60 HS(1) 5 60 690 11,5 7 3x16 1x16 1x16VKS 5/ 60 SS(1) 5 60 690 11,5 7 3x16 1x16 1x16VKS 5/100 HS(1) 5 100 690 12,6 7 3x25 1x16 1x16VKS 5/100 SS(1) 5 100 690 12,6 7 3x25 1x16 1x16VKS 5/120 HS(1) 5 120 690 12,5 7 3x30 1x16 1x16VKS 5/120 SS(1) 5 120 690 12,5 7 3x30 1x16 1x16VKS 5/140 HS(1) 5 140(2) 690 11,3 7 3x35 1x16 1x16VKS 5/140 SS(1) 5 140(2) 690 11,3 7 3x35 1x16 1x16VKS 6/ 60 HS 6 60 690 11,5 7 3x16 1x16 2x16VKS 6/ 60 SS 6 60 690 11,5 7 3x16 1x16 2x16VKS 6/100 HS 6 100 690 12,6 7 3x25 1x16 2x16VKS 6/100 SS 6 100 690 12,6 7 3x25 1x16 2x16VKS 6/120 HS 6 120 690 12,5 7 3x30 1x16 2x16VKS 6/120 SS 6 120 690 12,5 7 3x30 1x16 2x16VKS 6/140 HS 6 140(2) 690 11,3 7 3x35 1x16 2x16VKS 6/140 SS 6 140(2) 690 11,3 7 3x35 1x16 2x16
6(3)
Steg
LH RH
6(3)
LH RH
web
Attention: Joint material to be ordered separately (see page 8).
Straight sectionsStandard length 4 and 6 m.(5)
ENGINEERING DATA VKS
6
Steg
LH RHAttention: Joint material to be ordered separately (see page 8).
Straight sectionsStandard length 4 and 6 m.(5)
Attention: Joint material to be ordered separately (see page 8).
(1) VKS 5 eliminates conductor number 6; plastic housing however identical to VKS 6.(2) 80% ED(3) Section is superseded at 20° C UT.(4) Same cross section at PE (ground) when used for control line. Other conductor combinations are possible.
web
web
Conductor Weight Order-No.Material kg/m
Cu 1,221 153 89•Cu 1,221 153 94•Cu 1,454 153 90•Cu 1,454 153 95•Cu 1,589 153 91•Cu 1,589 153 96•Cu 1,724 154 96•Cu 1,724 156 08•
Conductor Weight Order-No.Material kg/m
Cu 1,459 153 99•Cu 1,459 154 04•Cu 1,693 154 00•Cu 1,693 154 05•Cu 1,828 154 01•Cu 1,828 154 06•Cu 1,956 154 31•Cu 1,956 156 54•
Conductor Weight Order-No.Material kg/m
Cu 2,058 154 09•Cu 2,058 154 14•Cu 2,292 154 10•Cu 2,292 154 15•Cu 2,427 154 11•Cu 2,427 154 16•Cu 2,549 154 87•Cu 2,549 156 55•Cu 2,202 154 19•Cu 2,202 154 24•Cu 2,436 154 20•Cu 2,436 154 25•Cu 2,571 154 21•Cu 2,571 154 26•Cu 2,693 152 60•Cu 2,693 156 56•
STANDARD-SECTIONS VKS
7
M 6
max. 10
1521
,5
24
18 18 18 18 18L1 L2 L3 PE 1 21 2 3 4 5 6Anordnung: hängend
15 21,5
ma
x.10
Anordnung: seitlich
12,5
1818
1818
18
126
116
5034
M6
5
7
6
5
4
3
2
1
2
1
PE
L3
L2
L1
HS
with
PE
SS
with
out
PE
Installation: lateral
Installation: horizontal
(5) For supply lengths above 4 m refer to restricted ambient temperature (page 2).
•For full type designation add length suffix of Powerail Section, e. g. VKS 4/120-2 HS for Order-No. 154 012. Other sections to coincide withyour runway requirements are made up from the next larger straight length.
Marking refers to control lines.�
�
�
�
�
�
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Installation: lateral
Installation: horizontal
Installation: horizontal
Installation: lateral
Installation: lateral
Installation: horizontal
Horizontal curve, R. H. 400 – 900 150 394 150 398Horizontal curve, L. H. 400 – 900 150 395 150 399Horizontal curve, R. H. > 900 153 719 153 721Horizontal curve, L. H. > 900 152 090 152 110Inside curve, lateral 200 – 800 150 396 150 401Inside curve, lateral > 800 153 720 153 722Outside curve, lateral 200 – 800 150 397 150 402Outside curve, lateral > 800 152 080 152 100
Rmm
SurchargeOrder-No.
VKS 5
SurchargeOrder-No.
VKS 6
Horizontal curve, R. H. 400 – 900 150 385Horizontal curve, L. H. 400 – 900 150 386Horizontal curve, R. H. > 900 153 120Horizontal curve, L. H. > 900 153 130Inside curve, lateral 200 – 800 150 387Inside curve, lateral > 800 153 040Outside curve, lateral 200 – 800 150 388Outside curve, lateral > 800 153 050
Horizontal curve, R. H. 400 – 900 150 389Horizontal curve, L. H. 400 – 900 150 391Horizontal curve, R. H. > 900 153 717Horizontal curve, L. H. > 900 150 110Inside curve, lateral 200 – 800 150 392Inside curve, lateral > 800 153 718Outside curve, lateral 200 – 800 150 393Outside curve, lateral > 800 150 100
100
15Type Poles Weight kg Order-No.
SVN 4/ 10 - 100 4 0,136 156 535SVN 4/120 - 140 4 0,136 156 536
COMPONENTS VKS
8
R
web
Inside curve: R Outside curve: R
web
Curved sections(1)
per your layout drawing
max. L = 3.6 m, support spacing ~ 500 mm, max. angle 180°
Horizontal curve, R. H. = web outsideHorizontal curve, L. H. = web inside (not shown)
Inside curve, lateral = conductor insideOutside curve, lateral = conductor outside (not shown)
Joint Material
100
15
Type Poles Weight kg Order-No.
SVN 3/ 10 - 100 3 0,112 156 533SVN 3/120 - 140 3 0,112 156 534
Rmm
SurchargeOrder-No.
VKS 3
Curved sections(1)
per your layout drawing
max. L = 3,60 m, support spacing ~ 500 mm, max. angle 180°
Configuration as shown above
Rmm
SurchargeOrder-No.
VKS 4
Joint Material
Curved sections(1)
per your layout drawing
max. L = 3,60 m, support spacing ~ 500 mm, max. angle 180°
Configuration as shown above
Type Poles Weight kg Order-No.
SVN 5/ 10 - 100 5 0,180 156 537SVN 5/120 - 140 5 0,180 156 538SVN 6/ 10 - 100 6 0,194 156 539SVN 6/120 - 140 6 0,194 156 540
(1) Curved sections will be factory prepared with a 100 mm straight section on both ends. Horizontal curves with more than 90 degreesshould be divided in two or more sections.
Joint Material
VES 6 - L 0,051 152 140VES 6 - M 0,051 152 021
Type Weight kg Order-No.
VEPS 3 0,042 153 070
Type Weight kg Order-No.
VAS 4 0,040 150 130
Type Weight kg Order-No.
Type Weight kg Bestell-Nr.
Type Weight kg Order-No.
VEPS 4 0,046 150 120
Type Weight kg Order-No.
VES 3 - L 0,033 153 080VES 3 - M 0,033 152 023
Type Weight kg Order-No.
VEPS 6 0,062 152 120 VAS 6 0,056 152 130
COMPENENTS VKS
9
Fixpoint hanger(1)
with tapping screw & clamp
M 6
30
1520
tappingscrew & clamp
Sliding hanger(1) End cap(2)
suitable L. H. and R. H.
M 6
30
1520
4813
length of powerail
Type Weight kg Order-No.
VAS 3 0,036 153 060
Fixpoint hanger(1)
with tapping screw & clamp
Sliding hanger1) End cap(2)
suitable L. H. and R. H.
M6
30
1520
tappingscrew & clamp
M 6
30
1520
48
13length of powerail
Fixpoint hanger(1)
with tapping screw & clamp
Sliding hanger(1) End cap(2)
suitable L. H. and R. H.
tappingscrew & clamp
30
M650
1520
M 6
30
1520
48
13length of powerail
(1) Complete with hardware (bolts, nuts, spring washers). Support spacing see page 5.(2) L = loose; c/w hardware
M= Factory assembled
Type Weight kg Order-No.
VES 4 - L 0,039 150 140VES 4 - M 0,039 152 022
VEKS 4/10 - 120 L ST-M 40 x 1,5 10 - 120 1,230 156 421
Surcharge for assembling 156 423
Type Cable gland(2) A Weight kg Order-No.
VEKS 3/10 - 120 L ST-M 40 x 1,5 10 - 120 1,150 156 422
Surcharge for assembling 156 423
Type Cable gland(2) A Weight kg Order-No.
VEKS 5/10 - 120 L ST-M 40 x 1,5 10 - 120 1,380 156 420ST-M 20 x 1,5
VEKS 6/10 - 120 L ST-M 40 x 1,5 10 - 120 1,460 156 419ST-M 20 x 1,5
Surcharge for assembling 156 423
COMPONENTS VKS
10
End feed(1)
Terminal box with terminal clamps
150
190
Section13100
End feed(1)
Terminal box with terminal clamps
150
190
Section100 13
End feed(1)
Terminal box with terminal clamps
150100 13
190
Section
(1) End feeds loose as components. Sections are to be ordered separately (see page 7).(2) Cable gland ST - M40 x 1,5 for Ø = 19-28 mm
ST - M20 x 1,5 for Ø= 7-13 mmTerminal cross section Phase = 35 mm2
PE = 35 mm2
Type Cable gland(2) A Weight kg Order-No.
AmpacityA
AmpacityA
AmpacityA
Cable Ampacity WeightType(2) gland(2) A kg Order-No.
VNS 5/10-140 STR-M63 x 1,5 10-140 2,080 157 145STR-M20 x 1,5
VNS 6/10-140 STR-M63 x 1,5 10-140 2,200 157 144STR-M20 x 1,5
Cable Ampacity WeightType (2) gland(2) A kg Order-No.
VNS 3/10-140 STR-M63 x 1,5 10-140 1,876 157 147
VLS 3/ 10-60 - 10-60 0,071 156 948VLS 3/100-120(3) 25 100-120 0,137 156 944VLS 3/140(3) 35 140 0,173 156 958
COMPONENTS VKS
11
Line Feed(1) Line Feed(1)
without cable connection; cable by others terminal bolt M 6.
360 200
150
via hole
Connecting cable have to be provided by customer.
Line Feed(1) Line Feed(1)
without cable connection; cable by others terminal bolt M 6.
360 200
150
via hole
Connecting cable have to be provided by customer.
Line Feed(1) Line Feed1)
without cable connection; cable by others terminal bolt M 6.
360 200
150
via hole
Connecting cable have to be provided by customer.
Cable- Ampacity WeightType (2) gland(2) A kg Order-No.
VNS 4/10-140 STR-M63 x 1,5 10-140 1,982 157 146
VLS 4/ 10-60 - 10-60 0,091 156 947VLS 4/100-120(3) 25 100-120 0,179 156 943VLS 4/140(3) 35 140 0,227 156 957
VLS 5/ 10-60 - 10-60 0,115 156 946VLS 5/100-120(3) 25 100-120 0,225 156 942VLS 5/140(3) 35 140 0,285 156 956VLS 6/ 10-60 - 10-60 0,123 156 945VLS 6/100-120(3) 25 100-120 0,255 156 941VLS 6/140(3) 35 140 0,327 156 955
Ampacity WeightType
(2)Lug A kg Order-No.mm2
Ampacity WeightType
(2)Lug A kg Order-No.mm2
Ampacity WeightType
(2)Lug A kg Order-No.mm2
(1) Line feeds will be normaly installed on 1 m sections. This sections have to be ordered seperatly. (see page 6).Connecting cable by customer.
(2) Cable gland STR - M63 x 1,5 for Ø= 28-45 mm Cable connection main: M10STR - M20 x 1,5 for Ø= 5-13 mm control M5
(3) Cable connection with attached special cabel lugs for single cores 35 mm2 (upto conductor-Ø 8,5 mm) for 140 A, 25 mm2 (upto conductor-Ø 8,2 mm) for 100-120 A
VU 4 150 160 150 390
VU 3 S-M 150 191 150 192
VU 3 S-L 150 188
Type Order-No. Order-No.L. H. version R. H. version
VUS 3 H 150 410 150 420
VU 6 S-M 153 801 153 802
VU 6 S-L 150 215
Type Order-No. Order-No.L. H. version R. H. version
VUS 4 H 150 170 150 400
VUS 4 S 153 564 153 565
TRANSFER GUIDES VKS
12
Transfer guide(1)
for transfers, switches, spur linesmax. horizontal and vertical offset ± 2 mmApplication: – straight cuts
– oblique cuts, lateral
Transfer guide oblique cut(1)
for switches and turntables prepared per your layout drawings.
Application: oblique cuts, horizontal
Photo shows L. H. version
Transfer guide(1)
for transfers, switches, spur linesmax. horizontal and vertical offset ± 2 mmApplication: straight cuts
Transfer guide oblique cut(1)
for switches and turntables prepared per your layout drawings.Application: oblique cuts, horizontal and lateral
H = for horizontal mountingS = for lateral mounting (see page 6 and 7)
M = factory assembled(2) L = loose delivery as a single component, complete with accessories
Transfer guide(1)
for transfers, switches, spur linesmax. horizontal and vertical offset ± 2 mmApplication: straight cuts
oblique cuts, lateral
Transfer guide oblique cut(1)
for switches and turntables prepared per your layout drawings.Application: oblique cuts, horizontal
(1) Photos show transfer guides being integrated in or attached to a powerail section. These sections are to be ordered as a part of the system.Other entry/exit chutes are available. Consult factory.
(2) Preparation of Powerail ends by others, following attached instructions.(3) w/o conductors
Type Order-No. Order-No.L. H. version R. H. version
Photo shows L. H. version
Photo shows L. H. version
Photo shows L. H. version
Type Order-No. Order-No.L. H. version R. H. version
Photo shows L. H. version(also fits for VKS 5 & VKS 6 powerail)
Type Order-No. Order-No.L. H. version R. H. version
30 (3) web
x
(3) web30 web(3)
30
x
30 w/o cond.
see installation drawing
21,5
web(3)30
x
2 x M 6 inserts,8 mm deepc/c 50 mm
Powerail
45°20
50Powerail
21,5
2
IP 21 up to x = 45°
IP 21 up to x = 45°
IP 21 up to x = 45°
Photo shows L. H. version
20(3) web
Type Order-No.L. H. version
Order-No.R. H. version
VUS 5 H 152 170 152 300
VUS 6 H 152 310 152 320
(3) web25
M = factory assembled(2) L = loose delivery as a single component, complete with accessories
Type A mm B mm C mm D mm Weight kg Order-No. VU…L(1)
VU…R(1)
TRANSFER FUNNELS VKS
13
Transfer funnels for KSTU 30/55for max. Speed v = 100 m/Min.(2)
C A
1818
1818
18
375
40
64
slotted hole7x15
B D
20
82
681
82,5
24
max. 80035
9,4°
Powerail with transfer guide VU is to beordered seperately
(1) Powerail section must be factory prepared.
Order separately for left hand VU…L, for right hand VU…R.(2) Higher speeds on request.
EFT V3 - KSTU 62 148 175 198 3,140 156 144 150 370 150 380EFT V4 - KSTU 80 166 193 216 3,320 156 145 150 160 150 390EFT V6 - KSTU 116 202 229 252 3,680 156 146 152 280 152 290
EFT V3 - KSFU 25 62 120 108 162 1,400 153 337 150 370 150 380EFT V4 - KSFU 25 80 138 126 180 1,520 153 336 150 160 150 390EFT V5 - KSFU 25 98 156 144 198 1,640 156 132 152 160 152 270EFT V6 - KSFU 25 116 174 162 216 1,760 153 335 152 280 152 290
DVKS 3/ 60 1,900 153 230 153 240
DVKS 3/100 2,090 153 250 150 551
DVKS 3/120 2,215 153 623 150 552
DVKS 3/140 2,346 156 588 156 589
DVKS 4/ 60 2,412 150 480 150 510
DVKS 4/100 2,662 150 490 150 516
DVKS 4/120 2,852 153 628 150 553
DVKS 4/140 3,027 156 590 156 595
DVKS 5/ 60 3,266 152 340 152 380
DVKS 5/100 3,586 152 350 150 554
DVKS 5/120 3,811 153 633 150 555
DVKS 5/140 4,030 156 596 156 597
DVKS 6/ 60 3,582 152 360 152 390
DVKS 6/100 3,962 152 370 150 556
DVKS 6/120 4,242 153 638 150 557
DVKS 6/140 4,504 156 598 156 599
Weight Order-No. Order-No.Type(3) kg (w/ PE) (w/o PE)
HS SS
Weight Order-No. Order-No.Type(3) kg (w/ PE) (w/o PE)
HS SS
Type A mm B mm C mm D mm Weight kg Order-No. VU…L(1) VU…R(1)
TRANSFER FUNNELS VKS EXPANSION SECTIONS VKS
14
ApplicationExpansion sections are required to compensate for expansion andcontraction in system expansion gaps (building or track).The expansion capacity is 50 mm. More tolerance require morethan one VKS expansion section.They do not interrupt electrical power, so there is no need for anextra feeding. Expansion joints do not influence the voltage dropof a system.
MountingThe expansion section is installed in the center between twofix points in the building/track expansion gap area.The gap dimension “A” equals the gap of the building/track.See adjacent Fig. 1.
Fig. 1
“A”
(0 - 50 mm)
1000 (±25)
Expansion gap
Expansion section
Fixpoint hanger
Transfer funnels for KSFU 25(1)
for max. speed v = 100 m/Min.(2)
Expansion sections10
85
335
60,5
24
max. 80035
15°
C A
1818
1818
18
154,5
30
64
slotted hole7x15
B D
4
Powerail with transfer guide VU is to beordered seperately
(1) Powerail section must be factory prepared.Order separately for left hand VU…L, or for right hand VU…R.
(2) Higher speeds on request.(3) Suffix types e. g. DVKS 3/10 with PE � DVKS 3/60 HS Order-No. 153 230.
SECTIONALIZING VKS CURRENT COLLECTOR VKS
15
VSTS 1/10-60 M 156 933 black
VSTS 1/100 M 150 150 black
VSTS 1/120 M 151 674 black
VSTS 1/140 M 156 335 black
Type Order-No. Colour
M = factory assembled
Conductor dead section for control signals(1) Position of the conductor dead section and item number of the
conductor profile which has to be seperated have to be advised by ordering.
30(4)
KSTU 30(3) 30 2,50 5 ± 20 0,240 152 087 152 088KSTU 55(3) 55 6,00 11 ± 20 0,368 154 441 154 442
4,4
17,8
Collectorwith 2 m connecting cable; contact pressure: ~ 5 N
For double arrangement of current collectors and support spacing for Powerail see page 5.
8560
85
140
12Type(2) phase -PH
Order-No.Am-pacity
AA/
mm2d max/
mmWeight
kglift & swivel
mm
Conncting cable
groundPE
(1) Description of conductor profiles see page 6.(2) Types to be completed e.g. KSTU 30 � KSTU 30 PH Order-No. 152 087(3) Collectors for transfer funnel EFT V…– KSTU. In funnel area ± 15 mm to all sides.(4) Length of the currentless track (longer designs on request)
KSFU 25-2 2 18 43 0,182 155 050 155 059KSFU 25-3 3 54 79 0,295 155 051 155 060KSFU 25-4 4 54 79 0,352 155 052 155 061KSFU 25-5 5 80 115 0,460 155 053 155 062KSFU 25-6 6 80 115 0,517 155 054 155 063Separately available: PH ground
Collector KSFU 25 155 025 155 026
Order-No.Type(2) Poles a(2) b(2) Weight with PE w/o PE
mm mm kg HS ST
Compact collectorwith 1 m connecting cable for transfer funnel EFT V... -KSFU 25(in funnel area ±10 to all sides)
Phase distance 18 mmLift and swivelDeflection ± 15 mmContact pressure:approx. 3,5 N per carbonPE on No. 4, with 3-poles on No. 3other arrangements possiblePE is first contact while enteringconductor rail
65
43
21
ab1588 42
717
15
18
max
. 18
RF 3
DF 2
max. 138
53***plugterminal6,3 x 0,8FLA 2,5
Dimensions of base plate see KSF 25
COLLECTOR VKS
16
Choice of connecting cable see page 18
Phase distance 18 mmLift and swivelDeflection ± 15 mmContact pressure:approx. 3,5 N per carbonPE on No. 4, with 3-poles on No. 3other arrangements possiblePE is first contact while enteringconductor rail
(1) Types to be completed e.g. KESR 32-55 S-4-18 with PE � KESR 32-55 S-4-18 HS Order-No. 157 221.(2) Base plate with KESR and KSFU 25 allways with 2-, 4-, 6- or 8-poles.
Collector 3-poles: Base plate 4-poles, 4th pole free. Collector 5-poles: Base plate 6-poles, 6th pole free.Collector 7-poles: Base plate 8-poles, 5th pole free.
Compact collector KESR 32-55Two-way conveying
max. ampacity: 1 flat plug 32 A – FLA 2,540 A – FLA 4,055 A – FLA 6,0
ca
15b
7 4215
72
max. 12
DF2
RF3
148
Flat plug6,3 x 0,8 for FLAorbolted connection
123456
88
Type (1)Poles a(2) b(2) c(2) Weight Base plate Order-No.
mm mm mm kg with PE HS w/o PE ST
KESR 32-55 F- 3-18 3 54 79 - 0,393 4-poles (Nr. 4 = free) 157 285 157 290KESR 32-55 F- 4-18 4 54 79 - 0,457 4-poles 157 286 157 291KESR 32-55 F- 5-18 5 80 115 53 0,521 6-poles (Nr. 6 = free) 157 287 157 292KESR 32-55 F- 6-18 6 80 115 53 0,585 6-poles 157 288 157 293Separately available: PH ground
Collector KESR 32-55 F/18 157 274 157 275
KESR-F (Flat plug connection)
Typ(1)Poles a(2) b(2) c(2) Weight Base plate Order-No.
mm mm mm kg with PE HS w/o PE ST
KESR 32-55 S- 3-18 3 54 79 - 0,405 4-poles (Nr. 4 = free) 157 220 157 225KESR 32-55 S- 4-18 4 54 79 - 0,476 4-poles 157 221 157 226KESR 32-55 S- 5-18 5 80 115 53 0,547 6-poles (Nr. 6 = free) 157 222 157 227KESR 32-55 S- 6-18 6 80 115 53 0,618 6-poles 157 223 157 228Separately available: PH ground
Collector KESR 32-55 S/18 157 294 157 295
KESR-S (Bolted connection)
Adaptor for compact collectors
Ready assembled collectors incl.
Adaptor on request.
Type(1)Poles a(2) b(2) c(2) Weight Order-
mm mm mm kg No.
AD4 - KESR/KESL 4 79 35 54 0,210 157 368AD6 - KESR/KESL 6 115 65 80 0,310 157 367AD8 - KESR/KESL 8 151 100 120 0,410 157 432
45
36
3
70
76
Torque each 1,2 Nm(bolted connection)
145
63 14
3
4588
Inst
alla
tion
heig
ht =
133
Lift
= ±
15
c
27 11
14
30
b a
76
COLLECTOR VKS
17(1) Types to be completed e.g. 32/63 with PE and bolted connection � KESL 32-63 S-4-18 HS Order-No. 157 191.(2) Base plate with KESL and KSFU 25 allways with 2-, 4-, 6- or 8-poles.
Collector 3-poles: Base plate 4th pole free. Collector 5-poles: Base plate 6th pole free.Collector 7-poles: Base plate 8th pole free.
Choice of connecting cable see page 18
Phase distance 18 mmLift and swivelDeflection ± 30 mmContact pressure:approx. 7 N per carbonPE on No. 4, with 3-poles on No. 3other arrangements possiblePE is first contact while enteringconductor rail
Compact collector KESL 32-55Two-way conveying
max. ampacity: 1 flat plug 32 A – FLA 2,540 A – FLA 4,055 A – FLA 6,0
ca
15b
7 4215
72
max. 12
DF4
RF3
224
Flat plug6,3 x 0,8 for FLAorbolted connection
105
123456
Type(1)Poles a(2) b(2) c(2) Weight Base plate Order-No.
mm mm mm kg with PE HS w/o PE ST
KESL 32-55 F- 3-18 3 54 79 - 0,438 4-poles (Nr. 4 = free) 157 199 157 300KESL 32-55 F- 4-18 4 54 79 - 0,517 4-poles 157 200 157 301KESL 32-55 F- 5-18 5 80 115 53 0,596 6-poles (Nr. 6 = free) 157 201 157 302KESL 32-55 F- 6-18 6 80 115 53 0,675 6-poles 157 202 157 303Separately available: PH ground
Collector KESL 32-55 F/18 157 188 157 189
KESL-F (Flat plug connection)
Typ(1)Poles a(2) b(2) c(2) Weight Base plate Order-No.
mm mm mm kg with PE HS w/o PE ST
KESL 32-63 S- 3-18 3 54 79 - 0,451 4-poles (Nr. 4 = free) 157 190 157 296KESL 32-63 S- 4-18 4 54 79 - 0,537 4-poles 157 191 157 297KESL 32-63 S- 5-18 5 80 115 53 0,623 6-poles (Nr. 6 = free) 157 192 157 298KESL 32-63 S- 6-18 6 80 115 53 0,709 6-poles 157 193 157 299Separately available: PH ground
Collector KESR 32-63 S/18 157 186 157 187
KESL-S (Bolted connection)
Adaptor for compact collectors
Ready assembled collectors incl.
Adaptor on request.
Typ(1)Poles a(2) b(2) c(2) Weight Order-
mm mm mm kg No.
AD4 - KESR/KESL 4 79 35 54 0,210 157 368AD6 - KESR/KESL 6 115 65 80 0,310 157 367AD8 - KESR/KESL 8 151 100 120 0,410 157 432
45
36
3
Torque each 1,2 Nm(bolted connection)
76
145
4510
5
Inst
alla
tion
heig
ht =
150
Lift
= ±
3042
170138 14
3
c
27 11
14
30
b a
76
ACCESSORIES FOR COLLECTOR VKS
18
UMAS 12 ST 0,600 152 234
170
30
slotted hole11 x 30
18
12
6515
3090
6262
4
40 mm wide
for groundcollector
170
30
slotted hole11 x 30
12
6515
3090
40 mm wide
w/ PE w/o PE
Towing arm For current collectorsKST 30-55 see page 15
for control collectorsKST 30-55 see page 15
UMAS 12 HS-B 0,600 152 232
Type Weight kg Order-No. Type Weight kg Order-No.
Cross section Outer-Ø Weight Order-No.Type mm2 mm kg Phase PE
black green/yellow
FLA 2,5 2,50 4,00 0,080 165 049 165 050FLA 4 4,00 6,00 0,100 165 051 165 052FLA 6 6,00 7,00 0,150 166 368 166 369
Connecting cable AEA,high flexible for collectorsOperating conditions: -15°C upto 70°C
Length: 1 mLonger connection cables available.
Table 1 Table 2
Cross section Outer-Ø Weight Order-No.Type mm2 mm kg Phase PE
black green/yellow
AEA 2,5 2,50 4,00 0,038 143 080 143 079AEA 4,0 4,00 5,50 0,063 143 078 143 077
AEA 6,0 6,00 6,00 0,085 143 076 143 075
AEA 10,0 10,00 8,50 0,160 143 074 143 073
Connecting cable FLA,high flexible for collectors.(Arrangement to the different collectortypes according to page 13)
Operating conditions -15 °C upto 70 °C
Length = 1 m with Flat plug 6,3 x 0,8Longer connection cables available.
FLA
FH
FLA
Type for cable cross section Order.-No.mm2
FH 2,5 2,50 165 120FH 4-6 4,00 165 121
Flat plug bush, single
Length: 1 m with flat plug 6,3 x 0.8 Longer connection cables available
FH
SPARE PARTS FOR COLLECTORS VKS
19(1) 18 mm wide.
Brushes
10
RH
7560
10
RH
7560
PE identification
KMK 30-55 PH KMK 30-55 PE
MK 55, MK 63
23
66
5010
RH
76
10
23
51
RH
60
Dimension RH = allowed rest height
Type for collectors Thickness of brush RH mm Weight kg Order-No.
KMK 30-55 PH KSTU 30-55 4,40 mm 4,00 0,031 154 440KMK 30-55 PE KSTU 30-55 4,40 mm 4,00 0,034 154 453KMKU 25/18 KSFU 25 4,20 mm 3,50 0,035 155 002 MK 55 F/18.28 KESR 32-55 F, KESL 32-55 F 4,20 mm 3,50 0,044 157 308MK 63 S/18.28 KESR 32-55 S, KESL 32-63 S 4.20 mm 3,50 0,049 157 309
KMKU 25/18(1)
Type Order-No.
Joint cap for VKS 3 152 012
Joint cap for VKS 4 152 013
Joint cap for VKS 5 and 6 152 014
Plug-in connector (1pole, copper) for VKS…/10 - 100 A 153 803
Plug-in connector (1 pole, copper, tin plated) for VKS…/120 - 140 A 152 672
Insulating piece for sectionalizing (1 pole) for VSTS 1/10 - 60 L 156 934
Insulating piece for sectionalizing (1 pole) for VSTS 1/10 - 100 L 150 419
Insulating piece for sectionalizing (1 pole) for VSTS 1/120 L 151 669
Insulating piece for sectionalizing (1 pole) for VSTS 1/140 L 156 336
Feed terminal, (1 pole) for line feed VNS 151 774
Feed terminal, (1 pole) for line feed VLS 153 603
COMPONENTS FOR VKS
20
Springs
Pressure spring DFGuiding spring GF Tension spring ZF/RF
S
D
L
Spare parts
Type for collectors S D L Order-No.mm mm mm
DF 2 KESR 32-55 0,90 7,70 43,00 153 848
RF 3 KSFU 25, KESR 32-55, KESL 32-63 0,40 4,40 31,00 153 849
DF 4 KESL 32-63 1,10 6,40 41,00 157 312
COLLECTOR COMPONENTS FOR VKS
21
Teil-Nr. Description Weight kg Order-No.
1 Brush phase PH 0,031 154 440
2 Brush ground PE 0,031 154 453
3 Collector arm KSTU, complete phase PH 0,083 152 275
4 Collector arm KSTU, complete ground PE 0,083 152 276
5 Cover cap phase PH (black) 0,002 152 291
6 Cover cap ground PE (green) 0,002 152 292
7 Distance spacer for KSTU 30-55 0,003 152 293
8 Connecting cable RKA 2,5 PH, 2 m long phase PH 0,150 154 447 Connecting cable RKA 2,5 PE, 2 m long ground PE 0,150 154 448
8 Connecting cable RKA 6 PH, 2 m long phase PH 0,260 154 449Connecting cable RKA 6 PE, 2 m long ground PE 0,260 154 450
9 Connecting screw 0,002 152 658
Stromabnehmer KSTU 30-55
1
27
5
9
8
6
4
3
Horizontal curve, R.H. 600 280 510Horizontal curve, L.H. 600 280 100Inside curve, lateral 600 280 520Outside curve, lateral 400 280 090
VKL 3/30 HS 3 30 400 10,3 15 9 1,104 281 19•
VKL 3/30 SS 3 30 400 10,3 15 9 1,104 281 20•
VKL 4/30 HS 4 30 400 10,3 5,5 9 1,180 281 21•
VKL 4/30 SS 4 30 400 10,3 5,5 9 1,180 281 22•
VKL 5/30 HS 5 30 400 10,3 5,5 9 1,256 281 23•
VKL 5/30 SS 5 30 400 10,3 5,5 9 1,256 281 24•
ENGINEERING DATA VKL
22
Straight sectionsStandard section 4 mSupport spacing 1000 mmMax. system length 100 m
(1) Curves with less than 2000 mm radius will be factory prepared with a 100 mm straight section on both ends – for easy connection.Horizontal curves with more than 90 degrees should be divided in two or more sections.
LH
RH
HS w/ PE
SS w/o PE
Power HS Control SS
PE PE PE 1 1 1
L3 L3 l 2 2 l
L2 L2 L 3 3 3
L1 L1 l 4 4 l
N N 5 5
�5-
pol
es
�4-
pol
es
�3-
pol
es
�5-
pol
es
�4-
pol
es
�3-
pol
es
Type Poles
Ampereratingcon-
tinuousA
Voltageratingmax.
V
Voltage dropper 100 m
at full ratingV
Minimumclearance
mm
Coppercross
section (perconductor)
mm2
Weightkg / m
Order-No.
Curved sections(1)
max. L = 3.60 m, support spacing ~ 500 mm
according to your layout drawing
Rmin
mm
SurchargeOrder-No.
VKL
Rmin
inside curve: Rmin outside curve: Rmin
horizontal curve, R.H. = web outsidehorizontal curve, L.H. = web inside (not shown)
inside curve, lateral = conductors insideoutside curve, lateral = conductors outside (not shown)
• Suffix types e. g. 2 m VKL 4/30 w/ PE � VKL 4/30 - 2 HS Order-No. 281 212.
Shorter sections are made up from the next larger standard length.
6
PEL3L2L1N
74
6
lateral mounting
suspended mounting
ACCESSORIES VKL
23
Type Order-No.
TypeVST 1 280 200VST 2 280 210VST 3 280 220VST 4 280 230VST 5 280 240
Joint Material
Type Weight kg Order-No.
VE 0,040 280 160
Type No. of conductors Weight kg Order-No.
LV 3 3 0,082 281 250LV 4 4 0,084 281 251LV 5 5 0,086 281 252
End capsuitable for left hand and right hand installation
85
48
Fixpoint hanger Sliding hanger
Type Weight kg Order-No.
VEP 0,053 281 470
Type Weight kg Order-No.
VA 0,050 281 438
21
M 8
16
30
21M 816
30
Conductor dead section for control signals(2)
Please indicate where and which conductors are to be interrupted.
Type(3) A Weight Order-No. Order-No.kg (w/ PE) HS w/o PE) SS
VLE 3/30 30 1,740 281 325 281 326VLE 4/30 30 1,900 281 327 281 328VLE 5/30 30 2,065 281 329 281 330
30
500
500
170
19
Connecting cable has to be provided by customer.
(1) The Line feeds come ready assembled on 1 m Powerail sections. Cable by others.(2) Terminal markings see page 23.(3) Suffix types e. g. VLE 3/30 w/ PE � VLE 3/30 HS Order-No. 281 325.
Line feed(1)
for direct cable connectionmax. cable outer Ø 16.5 mm,max. cable-cross-section 4 mm2
terminal bolt M 4torque = 1,2 Nm
75
5012,5
37
12030
8,5
Ø10
30
20
30148
27
Ø8,5
52
Ø10
45
Type(2) A Weight kg Order-No.
VEK 3-5 30 0,140 281 436
24
COMPONENTS VKL KTW-SYSTEM FOR ELECTRIC TOOLS
Line feed(1)
with terminal box for connecting cable 4 mm2
terminal bolt M 4 – Torque = 1,2 Nm
End feed, loosecable gland to 4 mm2
Type(2) Weight Order-No. Order-No.kg w/ PE HS w/o PE SS
VNK 3/30 30 1,750 281 331 281 332VNK 4/30 30 1,950 281 333 281 334VNK 5/30 30 2,100 281 335 281 336
115 115
500
500
70
St-M 32
78Section
78
52
St-M 25 x 1,5
Web
Installation left or right possible for power and controlA
Current collector VSRfor straight and curved runstravelling speed: 60 m/min. in curves
120 m/min. for straight runscarbon brushes not replacable.
Two arm
connecting cable: 1,5 mm2 (1 m long)
No. of Weight Order-No. Order-No.Type
(2)
poles kg w/ PE w/o PEHS ST
VSR 3/10 10 3 0,330 280 250 281 172VSR 4/10 10 4 0,360 280 260 281 171
VSR 5/10 10 5 0,420 280 270 281 189
Type Weight kg Order-No.
VM for single collectors 0,190 280 310
AM for double collectors 0,225 280 640(2 x VSR)
PE
31
86
52
A
KTW/ V with powerail type VKL
VAHLE KTW/V-SystemThese systems are unique to feed electric tools, such as drillingmachines, grinders, screw drivers etc. along assembly lines orabove work benches in any type of plant.No power cables on the floor to cause accidents and no obstruc-tion to personnel by trailing cables.Containers or baskets carrying bolts and nuts or other hardwarefor the assembling work can also be supported from and pushedalong the carrier rail.The KTW-Systems comprise a galvanized C-track taking the car-rier trolleys or other hook-up elements, and the plastic- EnclosedPowerail with 3 to 6 conductors of 30 to 200 Amp. capacity.Carrier rail and Powerail are attached to common brackets whichserve as suspension structure.The Collector has a mechanical towing arm connection to the Car-rier Trolley and the pick-up cable will feed into a plug and socketsystem or circuit breaker unit. These units as per customer’s choi-ce are mounted to the attachment plate of the carrier trolley. Theelements can be factory assembled by us or field mounted.
Ask for more details. Further literature on KTW-systems is
available.
(1) End feed comes loose in components. Powerail section is to be ordered separately (see Page 23).(2) Suffix types e. g. VNK 3/30 w/ PE � VNK 3/30 HS Order-No. 281 331.
BRACKETS AND SNAP-ON BRACKETS VKS AND VKL
25
Snap-on brackets facilitate installation of Powerails on flat flange beams PE, PB,
PPBI and PBv.They are adjustable to suit beam flange dimensions (tg) of up to 43 mm.
Type AKL
Beam flange tg/mm 8-13 14-19 20-25 26-31 32-37 38-43
Weight/kg 0,184Order-No. 151 925
Type(1) X L B max Weight Order-No. Order-No.mm mm mm kg VKS VKL
HK… 200 200 300 90 0,920 150 600 280 550HK… 250 250 350 180 0,970 150 610 280 560HK… 300 300 400 230 1,020 150 620 280 570HK… 400 400 500 230 1,120 150 630 280 580HK… 500 500 600 230 1,220 150 640 280 590HK… 600 600 700 230 1,320 150 650 280 600HK… 700 700 800 230 1,420 150 660 280 610HK… 750 750 850 230 1,470 150 670 280 620HK… 800 800 900 230 1,560 150 680 280 630
Attention! Make sure that hoist wheels of monorail systems
have enough clearance.
C-rail of HKV is identical to type S 1, cat. 8 a
Hangers to be ordered separately
The corresponding beam width (Bmax) could be enlarged by a reduction of X.
Brackets
90
68
15tg
15
90
tg
91
tg
80
AKL with VKS 3 AKL with VKS
AKL with VKS 6AKL with VKS 4
Hangers for powerail tobe ordered separately.
((1)Please complete Types p. e. for VKS � HKVKS 200for VKL � HKVKL 200
Snap-on brackets
Claw suitablefor D = 6 to 16 mm
VKS 4-poles
VKS 6-poles
Claw suitablefor D = 15 to 25 mm
VKS 4-poles
VKS 6-poles VKS 3-poles
VKS 3-poles
Attachmentbracket
Attachmentbracket
Attachmentbracket
Attachmentbracket
Attachmentbracket
Attachmentbracket
21
28,5
426
10
50L
21
28,5
426
10
50L
7-POLE VKS-SYSTEM FOR AS/RS
26
Fixpoint hanger VEPS and Sliding hanger VASThis system combines a VKS 4-pole and VKS 3-pole Powerail in a common hanger clamp. Possible fixing methods are shown be-
low. All available VKS 4-pole and VKS 3-pole Powerails can be combined. All standard components of VKS Powerails cn be used.
Restrictions apply to line feeds VNS, end feeds VEKS, transfers and towing arms (consult factory for these components).
Type Wght. kg Order-No.
VEPS 4/3 SF M 6x16 0,100 156 114
VAS 4/3 SF M 6x16 0,080 156 115
Type Wght. kg Order-No.
VEPS 4/3 GP M 6 0,121 156 116
VAS 4/3 GP M 6 0,101 156 117
Type Wght. kg Order-No.
VEPS 4/3 M 6 x 35 0,119 156 772
VAS 4/3 M 6 x 35 0,099 156 089
Type Wght. kg Order-No.
VEPS 4/3 - GS 0,061 156 439
VAS 4/3 - GS 0,053 156 440
89
17
73
40
45,5
35,5
81
162
S2 rail
21,5
22,59
89
15
73
40
45,5
35,5
81
162S2 rail
21,5
22,5
M 6
45,5
35,5
81
162
21,5
12,5
M6
22,5
25-35
56,5
40,5
65
32,5
32,5 2-10
175,
5
41,5
178
16
16
1818
1818
1836
210
80
31,2553,5
24,536,7
17,2
5
Fixpoint hanger
Joint material
End caps
Collector bracket
Current collector
Sliding hanger
EXAMPLES FOR ORDERING VKS AND VKL
27
Straight track with end feed(1)
12 m VKS 3/100 HS; 12 m VKL 3/30 HS
Curved track with end feed(1)
14,142 m VKL 5/30 HS
Qty Description Type Order-No.
2 Powerails, 4 m long VKL 5/30-4 HS 281 2341 Powerail, 2 m long VKL 5/30-2 HS 281 2321 Powerail, 4 m long VKL 5/30-4 HS 281 234
for inside curve lateral90°; R = 2000 mm; L = 3,142 m
1 Bending surcharge 280 520for inside curve lateral
4 Joint material LV 5 281 2521 Fixpoint hanger VEP 281 470
15 Sliding hangers VA 281 4381 End cap VE 280 1601 End feed, 1 m long VEK 3-5 281 4361 Collector VSR 5/10 HS 280 2701 Tow arm VM 280 310
Layout VKS: Layout VKL:L R
CopperConductorsthis side
L R
CopperConductorsthis side
CopperConductorsthis side
L = left sideR = right side
L = left sideR = right side
(1) Layout symbols see page 5.
Qty Description Type Order.-No. Qty Type Order-No.
2 Powerails, 4 m long VKS 3/100-4 HS 153 904 2 VKL 3/30-4 HS 281 1941 Powerail, 3 m long VKS 3/100-3 HS 153 903 1 VKL 3/30-3 HS 281 1931 Powerail, 1 m long VKS 3/100-1 HS 153 901 1 VKL 3/30-1 HS 281 1913 Joint material SVN 3/10-100 156 533 3 LV 3 281 2504 Fixpoint hanger VEPS 3 153 070 1 VEP 281 470
10 Sliding hangers VAS 3 153 060 10 VA 281 4381 End cap VES 3 153 080 1 VE 280 1601 End feed VEKS 3/10-120 L 156 422 1 VEK 3-5 281 4361 Collector KESR 32-55F-3-18 HS 157 285 1 VSR 3/10 HS 280 250– Tow arm – – 1 VM 280 310
14 Support bracket HKVKS 300 150 620 14 HKVKL 300 280 570
EXAMPLE FOR ORDERING VKS
28
Qty Description Type Order-No.
1 Powerail, 4 m long VKS 6/60-4 HS 154 194 �
2 Powerails, 3 m long VKS 6/60-3 HS 154 193 � �cut to: 1 x 2,985 m
1 x 2,300 m
3 Powerails, 2 m long VKS 6/60-2 HS 154 192 � � �cut to: 1 x 1,985 m
1 x 1,200 m1 x 1,170 m
3 Powerails, 1 m long VKS 6/60-1 HS 154 191
2 Powerails, 1 m long VKS 6/60-1 HS 154 191 � �cut to: 1 x 0,985 m
1 x 0,585 m2 Powerails, 4 m long VKS 6/60-4 HS 154 194 �
1 x for outside curve90°; R = 2020 mm; L = 3,373 m1 x for inside curve90°; R = 2000 mm; L = 3,342 m
2 Powerails, 2 m long VKS 6/60-2 HS 154 192 � �1 x for outside curve~ 45°; R = 2000 mm; L = 1,656 m1 x for inside curve45°; R = 2000 mm; L = 1,771 m
1 Bending surcharge (outside curve) 152 100
3 Bending surcharge (inside curve) 153 722
10 Joint material SVN 6/10-100 156 539
16 Fixpoint hangers VEPS 6 152 120
22 Sliding hangers VAS 6 152 130
3 End caps on above position 1, 9, 14 VES 6-M 152 021
3 Line feeds, 1 m long VLS 6/60 HS 150 240
2 Line feeds installed on items 3, 7, 9, 11 VLS 6/60 HS 156 945
3 transfer guides, left installed on items 6, 7, 11 VU 6 S-M 153 801
4 Transfer guides, right installed on items 7, 8, 10, 12 VU 6 S-M 153 802
1 Compact collector, Ground on No. 3 KESR 32-55S-6-18 HS 157 223
Position
(1) Layout symbols see page 5
Curved track with switch (lateral mounting)(1)
27,857 m VKS 6/60 HS
QUESTIONNAIRE FOR VKS AND VKL
29Please submit prints or sketches for curved tracks, discontinuous circuits etc.
Company: Date:
Tel: Fax:
E-Mail: Internet: (URL)
1. Number of powerail installations:
2. Type of equipment to be powered:
3. Operating voltage:_________Volts, Phases:________, Frequency:______Hz
Three phase voltage: AC voltage: DC voltage:
4. Track length:
5. Number of powerails: (main rails: control rails: ground rail: )
6. Mounted position of powerail:
Powerail resp. current collector laterally mounted
Hanger interval m
Other:
7. Number of pieces of equipment on one powerail installation:
8. Indoor plant:
9. Other operating conditions (humidity, dust, chemical influence etc.)
10. Ambient temperature: °C min. °C max.
11. Position and number of feeds:
12. Position and number of isolated sections (e.g. for repair work):
13. How are the rails laid out? (Please provide sketch):
14. Travel speed:
15. Power consumption of the individual consumer loads:(Please consult table on reverse side)
16. Max. voltage drop from the powerail feed to the consumer units:
3% or % of the nominal voltage
Remarks:
For curved tracks, powerails with isolated sections etc., we require sketches to enable us to prepare a quotation. pto!
QUESTIONNAIRE FOR VKS AND VKL
30
Date:
We reserve all rights to make alterations in the interests of further development.
Motor data
Crane 1 Crane 2
PowerkW
Nominal current Starting current Type of Motos(2)
PowerKW
Nominal current Starting current Type of Motos(2)
A cos ϕN % ED A cos ϕA A cos ϕN % ED A cos ϕA
Hoist motors
Auxiliary hoist
Long travel
Cross travel
Motor data
Crane 3 Crane 4
PowerkW
Nominal current Starting current Type of Motos (2)
PowerKW
Nominal current Starting current Type of Motos(2)
A cos ϕN % ED A cos ϕA A cos ϕN % ED A cos ϕA
Hoist motors
Auxiliary hoist
Long travel
Cross travel
Mark motors * wich can operate simultaneously.Mark motors wich can start up simultaneously.
(2)Use: K for squirrel cage motorS for slipring motorF for frequency controlled motor
Further remarks:
Signature:
NOTES
31
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Catalog No. 3b/E 2010
PAUL VAHLE GMBH & CO. KG • Westicker Str. 52 • D 59174 KAMEN/GERMANY • TEL. (+49) 23 07/70 40Internet: www.vahle.de • E-Mail: [email protected] • FAX (+49) 23 07/70 44 44
DQS - zertifiziert nach DIN EN ISO 9001:2000OHSAS 18001 (Reg.-Nr. 003140 QM OH)
MANAGEMENTSYSTEM
Products and Service Catalog No.
1 Open conductor systemsOpen conductor systems 1a
2 Insulated conductor systemsU 10 2aFABA 100 2bU 15 - U 25 - U 35 2cU 20 - U 30 - U 40 2d
3 Compact conductor systemsVKS 10 3aVKS - VKL 3b
4 Enclosed conductor systemsKBSL - KSL 4aKBH 4bMKLD - MKLF - MKLS 4cLSV - LSVG 4d
5 Contactless power systemContactless power system (CPS®) 5a
6 Data transmissionVAHLE Powercom® 6aSlotted Microwave Guide (SMG) 6b
7 Positioning systemsVAHLE-APOS® 7a
8 Festoon systems and cablesFestoon systems for - tracks 8aFestoon systems for flat cables on - tracks 8bFestoon systems for round flat cables on - tracks 8cFestoon systems for - tracks 8dCables 8e
9 ReelsSpring operated cable reels 9aMotor powered cable reels 9b
10 OthersBattery charging systems 10aHeavy enclosed conductor systems 10bTender 10cContact wire 10d
Assemblies/CommissioningSpare parts/Maintenance service
Catalog No. 3b/E 2010
MANAGEMENTSYSTEM
DQS certified in accordance with DIN EN ISO 9001:2000
OHSAS 18001 (Reg. no. 003140 QM OH)
POWERAIL LTD.WORKING FOR THE FUTURE WITH
Powerail Ltd. High Road, Finchley, London, N12 8PT,Phone 020 8446 0350/1246 • Fax 020 8446 7054
E-mail: [email protected]
Products and Service Catalog No.
1 Open conductor systemsOpen conductor systems 1a
2 Insulated conductor systemsU 10 2aFABA 100 2bU 15 - U 25 - U 35 2cU 20 - U 30 - U 40 2d
3 Compact conductor systemsVKS 10 3aVKS - VKL 3b
4 Enclosed conductor systemsKBSL - KSL - KSLT 4aKBH 4bMKLD - MKLF - MKLS 4cLSV - LSVG 4d
5 Contactless power systemContactless power system (CPS®) 5a
6 Data transmissionVAHLE Powercom® 6aSlotted Microwave Guide (SMG) 6b
7 Positioning systemsVAHLE APOS® 7a
8 Festoon systems and cablesFestoon systems for - tracks 8aFestoon systems for flat cables on - tracks 8bFestoon systems for round flat cables on - tracks 8cFestoon systems for - tracks 8dCables 8e
9 ReelsSpring operated cable reels 9aMotor powered cable reels 9b
10 OthersBattery charging systems 10aHeavy enclosed conductor systems 10bTender 10cContact wire 10d
Assemblies/CommissioningSpare parts/Maintenance service
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Catalog No. 3b/E 2010
MANAGEMENTSYSTEM
DQS certified in accordance with DIN EN ISO 9001:2000
OHSAS 18001 (Reg. no. 003140 QM OH)
VAHLE INC. • 1167 Brittmoore • Houston, TX 77043 • Phone 713/465-9796 • Fax 713/465-1851
Products and Service Catalog No.
1 Open conductor systemsOpen conductor systems 1a
2 Insulated conductor systemsU 10 2aFABA 100 2bU 15 - U 25 - U 35 2cU 20 - U 30 - U 40 2d
3 Compact conductor systemsVKS 10 3aVKS - VKL 3b
4 Enclosed conductor systemsKBSL - KSL - KSLT 4aKBH 4bMKLD - MKLF - MKLS 4cLSV - LSVG 4d
5 Contactless power systemContactless power system (CPS®) 5a
6 Data transmissionVAHLE Powercom® 6aSlotted Microwave Guide (SMG) 6b
7 Positioning systemsVAHLE APOS® 7a
8 Festoon systems and cablesFestoon systems for - tracks 8aFestoon systems for flat cables on - tracks 8bFestoon systems for round flat cables on - tracks 8cFestoon systems for - tracks 8dCables 8e
9 ReelsSpring operated cable reels 9aMotor powered cable reels 9b
10 OthersBattery charging systems 10aHeavy enclosed conductor systems 10bTender 10cContact wire 10d
Assemblies/CommissioningSpare parts/Maintenance service
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