visual control.pptx

7/30/2019 VISUAL CONTROL.pptx

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VISUAL CONTROL


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VISUAL CONTROL DEFINATION :

"Visual control" means positioning alltools, parts, production activities, andperformance indicators so the status ofa process can be understood at a

glance by everyone, thus creating a"visual workplace."


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Visual control are means, devices, ormechanisms that were designed tomanage or control our operations soas to meet the following purposes.


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Make the problems, abnormalities, or

deviation from standards visible to everyone

and thus correctiveaction can be takenimmediately. Display the operating or progress status in

an easy to see format.Provide instruction. Convey information.Provide immediate feedback to people.


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Benefits of visual control

Correct the problems

Reduce manufacturing costs and possible waste

Shorten production lead time and thus keep the delivery duedate

Reduce inventory

Ensure a safe and comfortable working environment

Increase company's profit


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Two types of visual controlimplementation

ACTUAL

ANALOG


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ACTUALExamples of actual items that can be implemented

through visual control are items that are designedto designate a location/position for each item,

indicate quantity including inventory levels,

distinguish items from each other and specify form.


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ANALOGAnalog items that can be implemented through

visual control are seen in the following examples:colors, shapes, symbols, characters, numbers,

graphs, electronic lights, sound, touch, smell, taste

etc.


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Some Common Visual Applications

Color-coded pipes and wires

Painted floor areas for good stock, scrap, trash etc

Shadow boards for parts and tools

Indicator lights

Production status boards

Directions of flow indicators


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Identification


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Informative


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Instructional


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Planning


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Clearly marked areas


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Overview of the factory. Notice the labels, lines and colors on the boxes, shelvesand floor. These are all by design and deliberately done.


19/29This area is clearly marked for delivery, making sure nothing is mixed up.


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The floor too is clearly marked to ensure that there is order when placing palletsor boxes, helping to put everything in order.


22/29Each shelf is marked with identification tags, both machine and human readable.


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These lines and signs help to ensure that everything is kept neat and in order,making it easy to find something, saving time and increasing efficiency.


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Each location is also clearly marked so it is easy to find.


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Again, "NG" goods are allocated a space as well as the red color, so that peoplewill place defective goods here.


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Each product is clearly labeled, and on each label is a color code to makeidentification easy and instant.


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As this Toyota facility also deals with highly electronic components which are

highly sensitive to static electricity, a large sign reminds people to groundthemselves prior to touching these components.

ANDON BOARD


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ANDON BOARD


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THANK YOU !!!

visual control.pptx

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