virtual commissioning in the digital enterprise line designer integrated in nx automation designer...
TRANSCRIPT
Virtual Commissioning in the Digital EnterprisePresented by Thomas Hoffman
Manufacturing in America March 14-15 2018
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Before we starthellip A Penny for Your Thoughts
At the end of the session share your feedback via MiA App -
and get a chance to win tickets to the Detroit Tigers baseball game
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Product
Digital
Twin
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Production
Digital Twin
Real
Production
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Loop to Gain Foresight and Insight
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Gain foresight by simulating products people processes
and resources interacting in the virtual world
Gain insight by matching real-world performance to our
predictions so we can drive continuous improvement
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Robotic Operations
Production
Digital Twin
Real
Production
CAD-CAM Motion Control
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Automated Operations | Virtual Commissioning
Digital Twin of S7-1500
Real S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Before we starthellip A Penny for Your Thoughts
At the end of the session share your feedback via MiA App -
and get a chance to win tickets to the Detroit Tigers baseball game
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Product
Digital
Twin
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Production
Digital Twin
Real
Production
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Loop to Gain Foresight and Insight
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Gain foresight by simulating products people processes
and resources interacting in the virtual world
Gain insight by matching real-world performance to our
predictions so we can drive continuous improvement
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Robotic Operations
Production
Digital Twin
Real
Production
CAD-CAM Motion Control
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Automated Operations | Virtual Commissioning
Digital Twin of S7-1500
Real S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Product
Digital
Twin
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Production
Digital Twin
Real
Production
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Loop to Gain Foresight and Insight
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Gain foresight by simulating products people processes
and resources interacting in the virtual world
Gain insight by matching real-world performance to our
predictions so we can drive continuous improvement
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Robotic Operations
Production
Digital Twin
Real
Production
CAD-CAM Motion Control
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Automated Operations | Virtual Commissioning
Digital Twin of S7-1500
Real S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Product
Digital
Twin
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Production
Digital Twin
Real
Production
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Loop to Gain Foresight and Insight
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Gain foresight by simulating products people processes
and resources interacting in the virtual world
Gain insight by matching real-world performance to our
predictions so we can drive continuous improvement
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Robotic Operations
Production
Digital Twin
Real
Production
CAD-CAM Motion Control
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Automated Operations | Virtual Commissioning
Digital Twin of S7-1500
Real S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Product
Digital
Twin
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Production
Digital Twin
Real
Production
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Loop to Gain Foresight and Insight
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Gain foresight by simulating products people processes
and resources interacting in the virtual world
Gain insight by matching real-world performance to our
predictions so we can drive continuous improvement
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Robotic Operations
Production
Digital Twin
Real
Production
CAD-CAM Motion Control
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Automated Operations | Virtual Commissioning
Digital Twin of S7-1500
Real S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Product
Digital
Twin
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Production
Digital Twin
Real
Production
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Loop to Gain Foresight and Insight
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Gain foresight by simulating products people processes
and resources interacting in the virtual world
Gain insight by matching real-world performance to our
predictions so we can drive continuous improvement
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Robotic Operations
Production
Digital Twin
Real
Production
CAD-CAM Motion Control
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Automated Operations | Virtual Commissioning
Digital Twin of S7-1500
Real S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Production
Digital Twin
Real
Production
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Loop to Gain Foresight and Insight
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Gain foresight by simulating products people processes
and resources interacting in the virtual world
Gain insight by matching real-world performance to our
predictions so we can drive continuous improvement
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Robotic Operations
Production
Digital Twin
Real
Production
CAD-CAM Motion Control
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Automated Operations | Virtual Commissioning
Digital Twin of S7-1500
Real S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Production Loop
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Loop to Gain Foresight and Insight
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Gain foresight by simulating products people processes
and resources interacting in the virtual world
Gain insight by matching real-world performance to our
predictions so we can drive continuous improvement
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Robotic Operations
Production
Digital Twin
Real
Production
CAD-CAM Motion Control
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Automated Operations | Virtual Commissioning
Digital Twin of S7-1500
Real S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Comprehensive and precise Digital Twin
Closing the Loop to Gain Foresight and Insight
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Gain foresight by simulating products people processes
and resources interacting in the virtual world
Gain insight by matching real-world performance to our
predictions so we can drive continuous improvement
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Robotic Operations
Production
Digital Twin
Real
Production
CAD-CAM Motion Control
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Automated Operations | Virtual Commissioning
Digital Twin of S7-1500
Real S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Robotic Operations
Production
Digital Twin
Real
Production
CAD-CAM Motion Control
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Automated Operations | Virtual Commissioning
Digital Twin of S7-1500
Real S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Automated Operations | Virtual Commissioning
Digital Twin of S7-1500
Real S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Manual Operations
Production
Digital Twin
Real
Production
Process Simulation Electronic Work Instructions
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
The Digital Twin in Action
Closed Loop Manufacturing
Plant Simulation Manufacturing Operations Management
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Closing the Loop with the Digital Twin
Across the entire Value Chain
Product
Digital
Twin
Production
Digital Twin
Real
Production
Performance
Digital Twin
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Different phases of the machine or plant lifecyclehellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipuse a common simulation modelhellip
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
hellipto shorten development time and increase quality
Development UtilizationRealization
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated Production Systems Engineering
Teamcenter
Manufacturing
Line Designer
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
Process Simulate
Plant Simulation
PLCSIM Advanced
NX MCD
integrated in NX
Automation Designer
integrated in NX
Totally Integrated
Automation Portal
MCD
PLCSIM Advanced
Cell Line Building
Machine Building
Automation
engineering
Automation
design
Virtual
commissioning
Line design
Mechanical design
Process planning
Integrated engineering of mechanics and
automation with change management
Generators and
round-trip capabilities
Integrated simulation
and integrated validation
Reusable components
within mechatronics library
Teamcenter
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSoftware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
PLCSIM Advanced
WinCC
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
From simulation to Virtual Commissioning
RetrofitOperator
TrainingCommissioning
Detailed
Design
Preliminary
Design
Simulation
Software in
the Loop
Hardware in
the Loop
bull Test of single plant
parts and components
bull Preliminary tests and
validation
bull Mechatronic concept
bull Tool Selection amp
Reachability
bull Material Flow Concept
bull Mechanic Electric
Automation Design
bull Toolpath and offline
Programming
bull Line Design amp Validation
bull Detailed design validation
bull Performance analysis
bull Training of shop floor-
personnel
bull Upfront validation using
virtual equipment
bull Shorter breakdown-times
bull Validation of the changes
of the plant
bull Cycle time validation
bull Mixed validation with hardware
bull Mixed validation with other plant parts
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Siemens
Automation device
SIMIT Unit
Virtual commissioningHardware in the loop
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Virtual commissioningSwitching HiL SiL
Electrical amp automation behavior
simulation
Virtual
Commissioning
TIA Portal
Siemens
Automation device
S7-1500
PLCSIM Advanced
WinCC
SIMIT Unit
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Product Engineering
Optimizing
performance of
the machine
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is a system
bull Systems have structure defined by parts and
their composition
bull Systems have behavior which involves inputs
processing outputs of material energy or
information
bull Systems have interconnectivity the various
parts have functional and structural relationships
bull Systems have by themselves functions or
groups of functions
SURROUNDINGS
SYSTEM
BOUNDARY
A group of
multi-domain | multi-physics
Components interacting togetherControl
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
Classical design issues
bull Is the electric motor powerful enough
bull What is the time response of the system
bull What maximum pressure can be reached
bull Is there any risk of vibration
bull How to optimize the control design
Control Electric Hydraulic Mechanic
LMS ImagineLab Amesim plant model
Control
Electric
Hydraulic Pneumatic
Mechanic
Thermal
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
What is mechatronic system simulation
1D system simulationIs not (usually)
bull Not equation dependent of space (XYZ) (partial derivative equations)
bull Not designed to simulate fixed structures
bull Not designed to simulate a single physics
1D system simulationIs (usually)
bull Equations dependent of time (ODE DAE)
bull Linked to the power flow within a system
bull Where does the power go
bull Where is power lost
bull Where is power created
bull Where is power exchanged
bull Linked to the control of this power
bull Linked to automation amp control
bull Linked to electronics mechatronics
bull Based on direct input of a reduced number of parameters
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Capabilities
bull Size actuators according to performance and consumption targets
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull In operation simulation for additional information on the current state of
the machine and additional safety loops
bull In operation optimization using the simulation of future machine states
Key Points
bull Optimization before machine building and during operation
bull Validate performances during retrofit phases
bull Generate information through virtual sensors
Machine optimization
Virtual commissioning with Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
LMS Amesim 16
(Dec 2017)
LMS Amesim 16
(Dec 2017)Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Mechatronics
How will the machine work
Machine sequence 3D basic geometry
Control signals
Forceload profiles
Cam plates
Kinematic description
Sensor-actuator lists
Reference designation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Integrated engineering reduces the time from the first idea to the
machine realization
Software
Electrical FluidTo
day
Fu
ture
Mechanical design
Detailed Engineering
Mechanical concept
Concept Design
Requirements
Planning
Real
Machine
Real commissioning
Commissioning
Electrical Fluid
Mechanical design
Software
Interdisciplinary Engineering
Mechanical concept
Concept Design
Requirements
Systems
Engineering
Digital Twin
Virtual
commissioning
Real Machine
Real
commissioning
Commissioning
Time
saved
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Granularity of the simulation during the concept phase
bull Mechatronic Simulation in
the concept phase
bull Validation of the concept
idea
bull Present and communicate
a concept between the
teams and to customers
bull Data source for all the
future multidisciplinary
developments
Simple process Detailed process
Refined process Complex process
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Kinematic validationVirtual commissioning with Mechatronic Concept Designer
Capabilities
bull Define mechatronic model including kinematic sensors actuators logic
and signals
bull Connect directly with PLC Hardware or PLC Simulation (PLCSIM Adv)
bull Share data between mechanical electrical and automation departments
bull Reuse standardized mechatronic components for a faster machine
design
Key Points
bull Define and validate the mechatronic concept of the machine directly with
the CAD model in the early phases of development
bull Optimize machine design before the first prototype (sequence traveling
path speed of motors position of sensorshellip)
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
MCD typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
SIMIT 91
SIMIT 91
Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC UA
OPC UA
PLCSIM Adv API
NX MCD 12
NX MCD 12
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Simcenter Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Validate
Automation
Cells
Tecnomatix
Process Simulate Digital Twin
of SIMATIC
S7-1500
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationSimulation ndash typical objectives
bull Regulatory
Comply with geographic
facility requirements
bull Safety
Achieve interlock and
operator safety requirements
bull Customer
Meet volume production and
quality targets
Reach and
Clearance
Build QualityCycle Time
ThroughputSafety
Off-Line
Programming
System Layout
Control
Validation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Process Simulate
Capabilities
bull Validate Mechanical Sequences
bull Verify PLC code Robot Programs and HMI
bull Test Safety Interlocks
bull Perform System Diagnostic testing
Key Points
bull Develop complete robot programs
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to cell construction
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Process Simulate typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1Tecnomatix Process Simulate v 1311
Tecnomatix Process Simulate v 1311Siemens PLC SIMIT Unit
Profinet Simulation Unit API
OPC
PLCSIM Adv API
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Production
CellsProcess Simulate
Plant Simulation
Machines
Production
Plants
Amesim
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Production engineering
Optimize
material flow
Tecnomatix
Plant Simulation
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Material flow optimizationSimulation ndash typical objectives
Optimized lot sizeReduced stock
sizeLess work in
progress
Increased
flexibility on
customer demands
Reduced number
of ldquogut decisionsrdquo
Detection of
interdependencies
Optimized control
strategies
Investment
savings
ldquoWhat if
scenariosrdquo
Reduced over
dimensioning
Reduced
throughput time
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Cell validationVirtual commissioning with Plant Simulation
Capabilities
bull Validate material flow and control logic
bull Verify PLC code and HMI
bull Verify conveying unit and head unit level
bull Perform system diagnostic testing
Key Points
bull Perform ldquowhat-ifrdquo scenarios (Failure Modes)
bull Validation prior to conveying system construction
bull Operator training
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Plant Simulation typical setupHardware in the Loop (HiL) amp Software in the Loop (SiL)
Hardware in the Loop
Software in the Loop
TIA Portal V14SP1
PLCSIM Adv V10 SP1
Siemens PLC
OPC
PLCSIM Adv API
Tecnomatix Plant Simulation v 132
Tecnomatix Plant Simulation v 11
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Benefits of Virtual Commissioning
Security
Speed Flexibility Quality Efficiency
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
System Engineering Approach
Mechatronic
Concept Designer
Machines
components
Process Simulate
Plant Simulation
Machines
Simcenter Amesim
Layoutvalidation
Logisticverification
Throughputverification
Timevalidation
Geometryvalidation
Kinematicvalidation
Timevalidation
CellAutomation
Mechanical design
Electricaldesign
MachineAutomation
MechatronicValidation
Multiphysicsvalidation
Componentsizing
Designoptimization
Energy losstracking
Production
Cells
Production
Plants
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Questions
Thomas Hoffman
Director ndash Business Development
Digital Enterprise
5555 New King St
Troy Michigan 48098
Phone +1 248-470-7178
E-mail TomHoffmanSiemenscom
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
How did we do Share your thoughts to win
Got 1 minute Rate this seminar via MiA App for a chance to
win Detroit Tigers tickets
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars
Unrestricted copy Siemens 2018 All rights reserved Community Collaboration Innovation
Seminar Slides
After MiA seminar slides will be available at
httpwwwusasiemenscommia-seminars