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CFAS Enterprises Inc. After Market Utility Power Equipment Brokerage Mailto:[email protected] Turbine URL: http://CFASPower.com/Index.html Reciprocating URL: http://CFASPower.com/Recips.html GTG_1631MJB_FM5P_50Hz.doc CLOSING DATE: N/A BUDGETARY PROPOSAL FOR SUPPLY OF REFURBISHED (NEW) FRAME MS 5001P (PG 5341) 18.4Mw DF 11KV GAS TURBINE

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Page 1: cfaspower.comcfaspower.com/GTG_1631MJB_FM5P_50Hz.doc · Web viewACCESSORY COMPARTMENT STARTING SYSTEM TORQUE CONVERTER Type: Hydraulic with integral reversing Gear and ratchet FUEL

CFAS Enterprises Inc.After Market Utility Power Equipment BrokerageMailto:[email protected] URL: http://CFASPower.com/Index.htmlReciprocating URL: http://CFASPower.com/Recips.html

GTG_1631MJB_FM5P_50Hz.doc

CLOSING DATE: N/ABUDGETARY PROPOSAL FOR SUPPLY OF REFURBISHED (NEW)

FRAME MS 5001P (PG 5341) 18.4Mw DF 11KV GAS TURBINE

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1. TECHNICAL PROPOSAL

1.2. BRIEF INTRODUCTIONPACKAGER have prepared this budgetary proposal for the supply of a refurbished & warranted Frame 5 Gas Turbine Generator Package (GTG).PACKAGER have recently completed the remanufacture and sale of 2 x Frame 6B (50Hz) GTG packages, however, the original buyer is interested to re-sell.PACKAGER can provide two overhaul options for GTG packages that have not yet entered the refurbishment process:1. Supply of units utilizing all new components2. Supply of units utilizing refurbished componentsBoth options will be fully covered by PACKAGER warranty

2. PROPOSAL - AS IS WHERE IS CONDITIONThe intended scope covers the supply of one (1) gas turbine and generatorpackage as-is-where-is condition:

Gas turbine Model Series: MS 5001P (PG 5341)Gas turbine type: Generator DriveCycle: SimpleNumber of shafts: 1Direction of rotation: Counterclockwise

2.1. TURBINE COMPARTMENT

AIR COMPRESSOR

Number of Stages: 17

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Type: AxialCasing Split: Horizontal Inlet Guide VaneRPM: 5100 rpmRating: 18.4MwVoltage: 11Kv

TURBINE

Number of Stages: 2 (Single shaft)First Stage Nozzle: Fixed AreaSecond Stage Nozzle: Fixed AreaOperating Speed: 5100 rpm

COMBUSTION SYSTEM

Quantity: 10 chambers and liners Interconnected by crossfire tubes

Chamber Arrangement: Concentrically around compressor,Compressor in combustion wrapper.

Fuel nozzle type: Dual FuelSpark plug arrangement: 1 each in chambers 1 and 2Spark plug type: Retractable electrodesFlame detector arrangement: 1 each in chambers 7 and 8

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BEARING ASSEMBLIES

Quantity: 2Lubrication: Pressure lubricatedNo 1 Bearing assembly: Active and inactive thrust and Journal

contained in one assemblyNo 2 bearing assembly: Journal

2.2. ACCESSORY COMPARTMENT STARTING SYSTEM

Electric Start: Type P355LSRating: 295 KW, 415V, 3 Ph, 50 Hz, 2965 RPM

TORQUE CONVERTER

Type: Hydraulic with integral reversing Gear and ratchet

FUEL PUMP

Type: Accessory gear driven fixed displacement gear pumpRating: 51 gpm @ 5100 rpm

FUEL FLOW FILTRATION

Fuel oil filter type: 1 main filter low pressure, 1 secondary filter high pressure

Filtration: 5 micron

LUBE OIL SYSTEM

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Reservoir capacity: 1700 gals (Approx)

MAIN LUBE OIL PUMPType: Shaft driven-integral with

Accessory gearRating: 460 gpm @ 1415 rpmDischarge Pressure: 65 psig

LUBE OIL PUMP (AUXILIARY)

Type: Motor driven, vertical submerged, single stage, single suction, centrifugal sump type.

Motor rating: 30 KW

LUBE OIL PUMP (EMERGENCY)

Type: Motor driven, vertical submerged, singles stage, single suction, centrifugal sump type.

Motor rating: 5.5 KW 120 VDC

MAIN LUBE OIL FILTER

Type: Full FlowCartridge Type: 0. 5 micron filtration pleated paper

LUBE OIL HEAT EXCHANGER

Type: Oil heat to fresh water

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HYDRAULIC OIL SUPPLY SYSTEM

Hydraulic Supply pump Type: Accessory gear drivenVariable displacement axial Piston

Rating: 16.5 gpm @ 1300 rpmDischarge Pressure: 1200 psig

HYDRAULIC SUPPLY FILTER

Type: Full FlowCartridge Type:0. 5 micron

COOLING WATER SYSTEM

Type: Accessory gear driven centrifugal PumpRating: 400 gpm @ 3600 rpmDischarge Pressure: 83.5 psig

ATOMIZING AIR COMPRESSOR

Type: Positive displacement, Rotary lobe, axial flowDrive: Accessory gear

ATOMIZING AIR PRE- COOLER

Type: Shell and tube heat exchangerClass: Fresh water-to-air

2.3. GENERATOR PACKAGE GENERATOR

Type: T174-166 open ventilatedRating: 22,950 kva, 0.8 PF@ 50 Degrees C 3000

rpm, 11,00 volts

EXCITATION

Type: BrushlessRating: 170 Volts, 461 Amps

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MEDIUM VOLTAGE FRAME

MV Frame Consists of ng Terminals• CTs, VTs, Fuses, Grounding Resistors, Excitation Transformer

REDUCTION GEAR

Type: VF63Rating: 27,000 kw

2.4. CONTROL EQUIPMENT

Turbine Control Panel: Speedtronic MkIIGenerator Control and Protection Panel AlsthomUnit AC/DC Motor Control CenterAC/DC Distribution

2.5. OFF-BASE EQUIPMENT AIR INLET SYSTEMS

Type: Self-Cleaning with;• Ducting and silencer (expansion joint between the air inlet elbow and the air inlet plenum included)• Supporting steel structure

EXHAUST SYSTEM

Type: Vertical Type with;• Exhaust plenum extensions• Expansion joint• Transition piece• Low Frequency silencer

OFF-BASE COOLING

Type: Water to Air Fin FanCooler complete with;• AC Driven Fans• Atmospheric expansion tank with level gauge and filling plug

FIRE PROTECTION FOR GAS TURBINE AND GENERATOR

Type: CO2 System with:• Interconnecting piping up to GT package

2.6. TERMINATION POINTS

Combustion Air: • Inlet face to air inlet filter houseExhaust: • Exit from the gas turbine exhaust system flangeFuel: • Inlet flange to the gas turbine on-base fuel systemCooling Water: • Water filling connection on the on-base diesel engine

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• Flanges on the on-base Lube Oil heat exchanger and Atomizing Air coolersLube Oil Make up flange connection on gas turbine on-base reservoirVentilation: • Inlet/outlet grilles on unit enclosureDrains and Vents: • On-base flange/connections, lube oil vent outlets, gas vent outletsElectrical (HV): • 11 kV outgoing terminals of generatorElectrical (LV): • LV power terminals on the auto-changeover panel standbysupply and junction box (external interfaces by others)Control System: • Control terminals on each junction box for external interfaces by othersEarthing: • Earthing boss connections (2 per item of equipment)Generator cooling air: • Inlet and exhaust flanges of the generator filtered air cooling systemCompressed Air Supply: • Compressed air inlet to the gas turbine filter house and the generator filter house

3. OPTIONAL SCOPE OF WORK

3.1. Major InspectionScope covers the services and consumables necessary to carry out a Flange to Flange inspection of the Gas Turbine.

3.2. Compressor Rotor RefurbishmentScope covers the refurbishment of the Turbine Compressor Rotor including re-blading using new parts.

3.3. Compressor Stator RefurbishmentScope covers stator re-blading and replacement of IGVs using new parts.

3.4. Control SystemThe control system retrofit covers new Sentinel Turbine Control, Generator Control Panel inclusive of AVR, Protection and Synchronizing equipment.

3.5. Refurbishment of the following Capital parts:

Liners Transition Piece Fuel Nozzle Assembly 1st Stage Nozzle 2nd Stage Nozzle 1st Stage Buckets 2nd Stage Buckets 1st Stage Shrouds 2nd Stage Shrouds

Note:Additional materials or parts will be subject to a further quotation as and when requirements are known.

4. COMMERCIAL PROPOSAL

4.1 PRICE SCHEDULE

I Base Cost of GT Package as-is-where-is condition US $ 2,300,000.00

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II Optional Items: US $ 1,435,000.00GT Major Inspection – Flange to Flange including consumables US $ 390,000.00Compressor Rotor Refurbishment and re-blading US $ 165,000.00Compressor Stator re-blading and replacement of IGV US $ 295,000.00Control System Retrofit including Turbine Control Panel, GeneratorControl and Protection Panel and Synchronizing US $ 345,000.00Refurbishment of capital parts – see note 1. US $ 240,000.00Total (I+II) – Warranty will only apply to the Gas Turbine and not the complete GTG package. US $ 3,735,000.00

III Offer for one (1) FS5 Zero Hr. GTG package with warranted components and new control systems. – Warranty will apply to the complete GTG package. US $ 7,550,000.00

NOTE 1: this option is subject to detailed inspection & parts being repairable when the GT is stripped. If new parts are later required an additional charge will be incurred.

4.2 INVOICE AND PAYMENT

Payment Terms Item I30% Non-refundable Advance Payment within 15 days of contract signing70% on notification of readiness for dispatch of GT package from our Works, 15 Days from receipt of invoice

Payment Terms Item II30% Non-refundable Advance Payment within 15 days of contract signing45% on completion of Thermal Block, 15 Days from receipt of invoice25% on notification of readiness for dispatch of GT package from our Works, 15 Days from receipt of invoice

Payment Terms Item III30% Non-refundable Advance Payment within 15 days of contract signing45% on completion of Thermal Block, 15 Days from receipt of invoice25% on notification of readiness for dispatch of GT package from our Works, 15 Daysfrom receipt of invoice

Note:Settlement of invoices shall be done within a maximum period of 2 months from issuance otherwise PACKAGER reserve the right to terminate the contract.

4.3 VALIDITY

This quotation is valid for 30 days from date of submission and subject to prior sale.

4.4 DELIVERYThe period required for the delivery from receipt of confirmed and irrevocable Letter of Credit for all materials and goods. All materials will be supplied Ex-Works Dubai in accordance with INCOTERMS 2000.Item I: 2 WeeksItem II: 20 Weeks

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Item III: 20 Weeks

4.5 TERMS AND CONDITION

PACKAGER Terms and Condition available on request

4.6 WARRANTY – APPLICABLE TO ITEMS II AND III OF PRICE SCHEDULE ONLYSubject to the conditions set out below PACKAGER warrants that:

(a) The Services will be carried out according to Good Industry Practice(b) The Spare Parts supplied shall be fit for their purpose.PACKAGER’s standard warranty applies for workmanship and parts supply which shall be 12 months or 8000 equivalent operating hours, whichever is the earliest. If during this period it is found that components/equipment or services provided by PACKAGER are defective then PACKAGER shall, at its cost, make good, by repair or replacement all such defects which are found, develop or become apparent in the Spare Parts supplied or as a result of the performance of the Services during the Defects Liability Period.

The above warranty is given by PACKAGER subject to the following conditions:(a) Normal wear and tear shall be excluded from the warranty:(b) The Customer receipt, handling, storage, operation and maintenance during any storage, operation and maintenance shall be in accordance with the Original Equipment Manufacturer specifications and recommendations:(c) Any negligence or willful damage by the Customer to the warranted items shall be excluded from the warranty:(d) Any part of the Equipment which is operated or maintained by CUSTOMER in abnormal working conditions shall be fully exempt from the warranty to the extent that such operation or maintenance has in fact affected the warranted Spare Part:(e) The warranty shall not apply where CUSTOMER has failed to follow OEM recommendations to the extent that such failure has in fact affected the warranted items.(f) The Spare Part shall not have been subject to misuse or alteration or repair without PACKAGER approval.(g) PACKAGER obligations are subject to PACKAGER being given notice by CUSTOMER as soon as practicable on it actually becoming aware of the appearance or occurrence of a defect or damage arising from a defect and a reasonable opportunity to investigate and rectify it.

5. EXCLUSIONS:

• Interconnecting pipework or cabling for fin-fan cooler• Taxes, duties, permits and any other fees• Design engineering• Civil or site works related to the power plant• Site facilities and telecommunications• Off-base balance of plant, pipework or cabling not in this scope• Fuel supply, storage or treatment• Power system study• Power transformers• HV switchgear

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• Expenses incurred by the purchaser or their representatives• Third party inspection• Distributed plant control system• Black start genset• Earthing, cathodic protection and lightning protection• Grid failure detection equipment• External lighting• Site fire protection system• Water supply and treatment• Factory load testing and field performance testing• Paper-based documentation• Rack for batteries• Any item or service not clearly indicated in this Proposal

6. OPTIONS:

The following are not part of the Scope of Supply but they can be quoted separately as Options:• Side exhaust plenum with exhaust flange expansion joint• Extended height vertical exhaust stack with supporting structure• Consumables for installation, commissioning or operation• New generator• Generator Circuit Breaker• Water or steam injection• Inlet cooling (evaporative or mechanical chilling)• Online/Offline compressor washing• Commissioning spares• Operational spares• Special tools• Inlet air anti-icing• Fin fan cooler rated to 55 deg. C• Remote workstation/HMI• Remote condition monitoring• Electric starting means• Installation, commissioning, or field supervision• Training• Continuous emissions monitoring system• Packaging for sea-freight transportation• Rack to store batteries (off-base) located adjacent to the control cab• Conversion to 60 Hz