videos model: j30302g instructional concrete slab iw »...
TRANSCRIPT
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ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
1
0
ft-2
-3
⁄6
4
in
1
0
f
t
-
2
-
3
⁄6
4
i
n
FRONT: 9ft-10-7⁄64in
SIDE: 9ft-10-7⁄64in
HEIGHT: 6ft-10-43⁄64in
Absco Premier Garden ShedAssembly InstructionsModel: J30302G
We thank you for choosing an Australian made shed. For further assistance please visit our detailedinstructional video library at www.abscosheds.com.au/USA or contact Customer Support: 800-305-4436.
At ABSCO Industries we are always looking to be number ONE, so please let us know what you think of ourinstructions. Feedback makes us better. [email protected]
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A REBATED
EDGE 1in DEEP AROUND THE PERIMETER
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N
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T
E
S
L
A
B
REBATED EDGE
CHANNEL
CONCRETE SLAB
3in WIDE
REBATE
THIS WILL HELP
WATER EGRESS FROM
THE BASE OF THE SHED
INSTRUCTIONAL
VIDEOS
PAGE 2ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
GENERAL INSTRUCTIONS
A NOTE ON SAFETY
The site for the shed must be level.
It is recommended that the shed be set on a 4in concrete slab and anchored down
appropriately (refer last page for details).
Before commencing any assembly, read through these instructions in detail to gain a
thorough understanding of assembly methods and associated details.
Unpack the carton and carefully identify and check off all the parts against the parts
described and illustrated on the following pages.
Some parts may have sharp edges. It is advisable to wear gloves when
handling these items and safety glasses if drilling holes. Sensible shoes
are highly recommended.
Do not erect your shed in windy conditions, ensure that the shed is
securely anchored to a solid foundation immediately after construction is
completed.
It is highly recommended to erect the shed with two or more people.
TOOLS REQUIRED
SITE PREPARATION
Normal
Masonry 25/64in
Normal 25/64in
OPTIONAL
No. 30, 11/64in
PAGE 3ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
STEEL SHEET
5ft-10-9⁄32in (L)
2ft-6-7⁄16in (W)
30A
2
STEEL SHEET
5ft-10-9⁄32in (L)
2ft-6-7⁄16in (W)
31A
2
STEEL SHEET
6ft-3-25⁄64in (L)
2ft-6-7⁄16in (W)
36L
2
STEEL SHEET
6ft-3-25⁄64in (L)
2ft-6-7⁄16in (W)
36R
2
90A
JAMB 5ft-1-47⁄64in (L)
1
91A
JAMB 3ft-8-3⁄32in (L)
4
87A
LIP TRIM 5ft-55⁄64in (L)
4
15A
2
PEAK BRACE
2
CHANNEL
4ft-11-49⁄64in (L)
84L
58B
1
CHANNEL
5ft-7-29⁄32in (L)
58A
2
CHANNEL WITH HINGES
5ft-7-29⁄32in (L)
COMPONENT
DESCRIPTION
PART
No.
CHECK
COMPONENT
DESCRIPTION
PART
No.
CHECKQTY QTY
STEEL SHEET
5ft-10-9⁄32in (L)
2ft-3-63⁄64in (W)
34A
2
STEEL SHEET
5ft-7-29⁄32in (L)
2ft-6-7⁄16in (W)
A
1
89C
JAMB 5ft-7-29⁄32in (L)
1
89A
JAMB 5ft-10-9⁄32in (L)
2
STEEL SHEET
6ft-8-33⁄64in (L)
2ft-6-7⁄16in (W)
38R
2
STEEL SHEET
5ft-55⁄64in (L)
2ft-6-7⁄16in (W)
45A
8
STEEL SHEET
6ft-8-33⁄64in (L)
2ft-6-7⁄16in (W)
38L
2
STEEL SHEET
5ft-7-29⁄32in (L)
2ft-6-7⁄16in (W)
B
1
Part No. Here
Part No. Here
Part No. Here
Part No. Here
COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS
220
PLASTIC SCREW CAPS
PAGE 4
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
58C
4
CHANNEL
2ft-6-7⁄16in (L)
2
CHANNEL
4ft-11-49⁄64in (L)
84R
79A
1
CHANNEL
5ft-1-47⁄64in (L)
14A
2
CAP GABLE
6-11/16in (L)
12
8/32in CSK NUT & BOLT
SECURE HINGES TO
DOOR
8
8/32in NYLOC NUT &
BOLT SET SECURE
TWO
PADBOLTS TO DOOR
SHEET
220
SELF TAPPING
SCREWS
3
DOOR
PADBOLT
2
DOOR
PADBOLT
HASP
1
ASSEMBLY
INSTRUCTIONS
COMPONENT
DESCRIPTION
PART
No.
CHECK
COMPONENT
DESCRIPTION
PART
No.
CHECKQTY QTY
CONTENTS OF FITTINGS PACKET
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
12A
2
DOOR
STRAP
6-1/2in (L)
22A
8
1
1
SELF DRILLING HEX
HEAD TEK SCREWS (NO
HOLE REQUIRED)
No. 30 & 11/64in DRILL BIT
HEX TEK SCREW
DRIVER BIT
PHILLIPS HEAD
DRIVER BIT1
PAGE 5ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
55AL
55CL
55BL
81BL
81AL
60AL
97AL
55CR
1
1
1
1
4
2
1
RIDGE
BEAM
THESE COMPONENTS
ARE TO BE
JOINED
TO THESE COMPONENTS
1
1
1
1
4
2
1
CHANNEL
4ft-10-59⁄64in (L)
55BR
81BR
81AR
60AR
97AR
55AR
RIDGE
BEAM
4ft-11-7⁄8in (L)
COMPONENT
DESCRIPTION
PART
No.
CHECK
COMPONENT
DESCRIPTION
PART
No.
CHECKQTY
CSJ
QTY
10
ZARSP
1
CHANNEL JOINER
7-7/8in (L)
RIDGE BEAM JOINER
1ft-5-23⁄32in (L)
CHANNEL
4ft-10-59⁄64in (L)
CHANNEL
4ft-10-59⁄64in (L)
CHANNEL
4ft-10-59⁄64in (L)
CHANNEL
4ft-10-59⁄64in (L)
CHANNEL
4ft-10-59⁄64in (L)
CHANNEL
4ft-10-59⁄64in (L)
CHANNEL
4ft-10-59⁄64in (L)
CHANNEL
4ft-10-59⁄64in (L)
CHANNEL
4ft-10-59⁄64in (L)
CHANNEL
4ft-10-59⁄64in (L)
CHANNEL
4ft-10-59⁄64in (L)
4ft-11-7⁄8in (L)
8
1
B
R
J
O
I
N
>
>
8
1
B
L
J
O
I
N
>
>
5
5
B
R
J
O
I
N
>
>
5
5
B
L
J
O
I
N
>
>
5
5
C
R
J
O
I
N
>
>
5
5
C
L
J
O
I
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>
>
5
5
A
R
J
O
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>
>
5
5
A
L
J
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>
>
PU
SH
PU
SH
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
PAGE 6ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
INSTRUCTIONS FOR JOINING SPLICED CHANNELS
CSJ
HIGH-SIDE
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N
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L
LOW-SIDE
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C
S
J
C
S
J
C
S
J
= =
= =
==
=
=
STEP 1. Position the channels and the CSJ
joiner channel so the center of the
CSJ is in line with the end of each
channel to be joined together.
STEP 2. Join the first channel to the CSJ by inserting the center
of the CSJ (on an angle) to the end of the channel
where the JOIN>> text is marked. Push down one side
of the CSJ until you hear a 'click'.
STEP 3. Join the second channel to the CSJ
by positioning the <<JOIN end of the
channel at the center of the CSJ
(on an angle). Push the CSJ into
the channel until you here a 'click'.
=
The joined channels should now
look like the picture above with the
CSJ positioned equally inside of the
joined channels.
FINISHED CHANNEL
=
NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER.
JOIN>> <<JOIN
JOIN>>
JOIN>>
SJ
JOIN>>
<
<
J
O
I
N
JOIN>> <<JOIN
J
CSJ
DRILL 4 x (2 PER A SIDE) HOLES
USING No. 30 DRILL TO SECURE
SECTIONS TOGETHER. (THESE
SCREWS MAY HAVE TO BE
TEMPORARILY REMOVED AND
REPLACED DURING LATER
ASSEMBLY)
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
PAGE 7ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
=
=
=
=
=
=
2 X 60AR
9
f
t
-
9
-
5
3
⁄6
4
i
n
4 x 81A
2 x 60A
1 x 55A
1 x 55C
1 x 55B
1 x 81B
NOTE: JOIN TOGETHER 20 X CHANNEL SECTIONS USING 10 X CHANNEL JOINERS (PART CSJ)
8
1
B
L
8
1
B
R
5
5
B
R
5
5
B
L
5
5
C
L
5
5
C
R
5
5
A
R
5
5
A
L
6
0
A
L
6
0
A
R
8
1
A
R
8
1
A
L
4 X 81AR
4 X 81AL
2 X 60AL
1 X 55AR
1 X 55AL
1 X 55CR
1 X 55CL
1 X 55BR
1 X 55BL
1 X 81BR
1 X 81BL
NOTE: SOME CHANNELS HAVE
HOLES IN THEM - YOU WILL NEED
TO RE-DRILL HOLES ON ANY
CHANNEL WHERE THE CSJ
JOINING CHANNEL COVERS
HOLES ON THE CHANNELS
YOU ARE CONNECTING
STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS
PAGE 8
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 2" OVERLAP
OF THE RIDGE CAP
STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS.
MAKE SURE JOINER HAS 8 55/64" IN EACH RIDGE CAP.
INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM
2"
8
5
5
⁄6
4
"
2"
2"
PAGE 8
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 2" OVERLAP
OF THE RIDGE CAP
STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS.
MAKE SURE JOINER HAS 8 55/64" IN EACH RIDGE CAP.
STAGE 3: TURN RIDGE CAP OVER AND MEASURE 9-27⁄32in FROM THE END OF EACH RIDGE CAP.
PLACE TEK SCREWS IN 2in INCREMENTS FROM SAID END.
REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM
INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM
2in
2in
2in
Premier Garden Shed- Model: J30302G
INSTRUCTIONAL
VIDEOS
8
-5
5
⁄6
4
in
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
PAGE 9ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
TEK SCREW DRIVER BIT
QTY. = 1
QTY. = 8
QTY. = 2
QTY. = 1
SELF DRILLING TEK SCREW
PART ZARSP - 1ft-5-23⁄32in
ZARSP
RIDGE BEAM 4ft-11-7⁄8in
PARTS 97AL & 97AR
STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM
9
7
A
L
9
7
A
R
5
/
8
i
n
7
-
7
/
8
9
-
2
7
⁄3
2
i
n
9
f
t
-
9
-
5
3
⁄6
4
i
n
(
L
)
(
P
A
R
T
9
7
A
)
5
/
8
i
n
THE TOP SECTIONS OF
CAPPING WILL OVERLAP
EACH OTHER AT THE
JOIN BY 2in.
Pre
mie
r G
arde
n S
hed
- Mod
el: J
3030
2G
87A
60A
14A
87A
81A
87A
87A
VIE
W O
F R
OO
F C
OM
PO
NE
NT
S
14A
81A
97A
45A
45A
45A
45A
45A
45A
45A
45A
P
AG
E 1
0A
BS
CO
IN
DU
ST
RIE
SA
SS
EM
BL
Y IN
ST
RU
CT
IO
N - M
OD
EL
: J
30
30
2G
1
9/0
6/1
5C
US
TO
ME
R S
UP
PO
RT
- 8
00
-3
05
-4
43
6
IN
ST
RU
CT
IO
NA
L
VID
EO
S
VIE
W O
F W
ALL
CO
MP
ON
EN
TS
Pre
mie
r G
arde
n S
hed
Mod
el: J
3030
2G
P
AG
E 1
1
IN
ST
RU
CT
IO
NA
L
VID
EO
S
AB
SC
O IN
DU
ST
RIE
SA
SS
EM
BL
Y IN
ST
RU
CT
IO
N - M
OD
EL
: J
30
30
2G
1
9/0
6/1
5C
US
TO
ME
R S
UP
PO
RT
- 8
00
-3
05
-4
43
6
PAGE 12ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
ABSCO ASSEMBLY INTRODUCTION
FASTENING SYMBOLS
The snap-tite assembly system locks most perimeter channels to all roof and wall
sheets without the need for tools and fasteners .
To pre-assemble the four wall panels
and two roof panels, the perimeter
channels are secured to the top and
bottom of each panel using the
snaptite system, as detailed on the
following pages wherever you see
the symbol.
Position sheets on timbers,
trestles or partly over edge of
concrete slab.
Each perimeter channel must finish flush
with the edges of the sheets. the snap-tite
system allows adjustment for this
process by simply tapping the channel
along the sheets until each end is neatly
flush.
Join components together with one screw at this
location only, as some channel sections have extra
holes that are not required for this model of garden
shed
Do not join components together at this location yet,
as the screw may obstruct further assembly of other
components
8/32in NUT & BOLT SET
PUSH
PUSH
HIG
H S
ID
E
HIG
H S
ID
E
PU
SH
H
IG
H
S
ID
E
HIG
H S
ID
E
H
I
G
H
S
I
D
E
After joining sheets together,
position channel over one end of the
sheets, gently tapping it over the
snaptite lugs, working along the
sheets to the other end.
SNAP
T TE
i
Once constructed place
screw caps over fasteners
I
N
S
I
D
E OF SHED1. REAR PANEL ASSEMBLY
2. SIDE PANEL ASSEMBLY
(2 Required)
PAGE 13ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
55B
81B
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
TRIM THE TIP OF EACH
SHEET OR BEND OUT OF THE
WAY TO ALLOW CHANNELS
TO FIT HARD UP TO THE
EDGE OF THE SHEET
30A
31A
31A
30A
36L
38L
38R
36R
84R
81A
84L
15A
LAY SHEETS OUT AS SHOWN
LAY SHEETS OUT AS SHOWN
INSTALL PEAK BRACE WITH OVERHANG FITTING INSIDE SHED
2 x PRE-PUNCHED
HOLES TO THIS
END OF EACH
SHEET WITH PART
NO. 81A FITTED
3. ROOF PANEL ASSEMBLY
(2 Required)
PAGE 14
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
45A
45A
45A
45A
87A
81A
87A
60A
LAY SHEETS OUT AS SHOWN
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436 PAGE 15
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
DOOR PANEL ASSEMBLY4. DOOR PANEL ASSEMBLY
25/32in FLANGE
58C
58C
58C
12A
58C
58A
58A
19/32in FLANGE
A
B
89C
58B
A
B
FOUR HOLE SET
FOR PADBOLT
CONNECTION
ATTACH 58A AND 58B TO SHEET B SO THAT
THE 25/32in SIDE OF THE CHANNELS ARE ON
THE OUTSIDE OF SHEET B
ENSURE CHANNEL 58C
OUTER FLANGE SITS OVER
UPRIGHT CHANNEL FLANGE
ATTACH 58C CHANNELS
AS DESCRIBED ON PAGE 12
ATTACH 89C WITH COLORED
SIDE FACING OUT.
5. FRONT PANEL ASSEMBLY
PAGE 16ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
89A
89A
55A
90A
79A
55C
34A
34A
NOTCH ON JAMB 90A FITS OVER JAMB 89A AND 89B
AND NOTCH ON 89B AND 89A FITS OVER 55A
NOTCH ON JAMB 89A AND 89B FITS
OVER CHANNEL 55C AND CHANNEL
79A INSERTS INTO 55C WITH
SHORTEST SIDE FACING OUT.
DO NOT INSTALL THIS SCREW
(OR THE TOP EQUIVALENT)
UNTIL CHANNELS 55A AND 55C
ARE INSTALLED
7
9
A
5
5
C
8
9
A
LAY SHEETS OUT AS SHOWN
5
5
A
5
5
A
9
0
A
8
9
A
6. DOOR PANEL ASSEMBLY
PAGE 17ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
91A
91A
A
B
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for
proper alignment. position each hasp centrally over the padbolt shaft, and drill holes with No. 30 Drill and secure
with screws
NOTE: 8/32in CSK Nuts and bolts (supplied) will require
enlarging the hinge hole using a 11/64in drill bit
USE 4 x 8/32in BOLTS & NYLOC
NUTS TO SECURE PADBOLT
TO DOOR
INSERT 91A JAMBS UNDER THE CHANNELS AROUND THE DOOR
PAGE 18ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
7. PANEL CONSTRUCTION
NOTE: Take care to ensure that both front
and rear wall panels are not positioned
upside down. The top channel of each
panel is pre-punched for attaching roof
sheets, the bottom channels
are not.
SIDE WALL PANEL
CHANNELS FIT INTO THE
NOTCHED FRONT AND
REAR WALL PANEL
CHANNELS
CHANNEL TYPE 60A
THIS END
CHANNEL TYPE
81A THIS END
97A
SLIDE THE ROOF PANEL INTO
POSITION, AND SECURE WITH
ONE SCREW AT EACH CORNER
ONLY AT THIS STAGE
SECURE PEAK
BRACE TO RIDGE
BEAM AND ROOF
PANEL WITH ONE
SCREW AT EACH
END
MOVE THE OTHER
ROOF PANEL INTO
POSITION AND SECURE
PEAK BRACE TO RIDGE
BEAM AND ROOF
PANEL WITH ONE
SCREW AT EACH END
ROOF CONSTRUCTION
PAGE 19
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
INSIDE VIEW OF FIXING
DYNABOLT
BOLT & NUT
STEELANGLE
SLAB
WALLSHEET
FINAL CONSTRUCTION
BEND THE TOP AND
BOTTOM FLANGES AS
SHOWN, THEN HOOK THE
BOTTOM FLANGES UNDER
THE TOP CHANNEL AND
SCREW THE TOP FLANGES
FOR BOTH AS SHOWN
GABLE CAPS
PAGE 20
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436
14A
Premier Garden Shed -Model: J30302G
INSTRUCTIONAL
VIDEOS
ANCHORING OF SHED
LOCATION OF 12
CONCRETE ANCHORS
- EACH ANCHOR CONSISTS OF ONE NUT, BOLT,
DYNABOLT AND STEEL ANGLE
- DRILL A 25/64in HOLE INTO THE WALL SHEET
- DRILL A 25/64in HOLE INTO THE CONCRETE