vf800at - sturdell industries, inc. - sturdell industries inc....villares metals grades aisi astm...

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VF800AT Cold work tool steel with excellent combination of toughness and wear resistance for high performance tools and dies

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Page 1: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

VF800AT

Cold work tool steel with excellent combination

of toughness and wear resistance for high

performance tools and dies

Page 2: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

What is “VF800AT”?

“V” of Villares

“F” of Frio, cold in Portuguese.

800 refer to 8% of Cr content in the steel chemical composition.

“AT” of Alta Tenacidade, high toughness in Portuguese.

Page 3: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

Chemical composition

Standard Reference Chemical Composition

Brief Description / ApplicationVillares Metals Grades

AISI ASTMSAE

DINC Mn Cr Mo V W Others

VF800AT 8%Cr grade - 0,85 0,40 8,50 2,10 0,50 - Nb = 0,15

VF800AT belongs to the family of 8% Cr cold work tool steel. The alloy

composition brings to VF800ATIM the capacity of attaining high toughness

combined with good abrasive and adhesive wear resistance.

VD2 D2 ~1.2379 1,50 0,40 12,00 0,78 0,80 - - VD2 is a high-carbon high-chromium cold work tool steel.

VC131 ~D6 1.2436 2.10 0,30 11,50 - 0,20 0,70VC131 is a high carbon and a high chromium cold work tool steel with an

exceptional resistance to abrasion and maximum cutting stability.

Page 4: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

Typical Application

The applications of VF800AT steel are listed below:

Thread roller rolls; Screw-thread chasers; Punching tools; Dies for cutting and spinning; Slitters.

This grade is excellent for cold work applications which demand adhesive wear resistance and high toughness.

Page 5: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

44

46

48

50

52

54

56

58

60

62

64

100 150 200 250 300 350 400 450 500 550 600 650

T em p era tu ra d e Reven im en to (°C )

Du

rez

a (

HR

C)

V F -800A T aust. 1070 ºC

V F -800A T aust. 1030 ºC

D 2 aust. 1020 ºC

D 2 aust. 1010 ºC

Tempering Temperature (°C)

Hard

ness (

HR

C)

Tempering Curve

Page 6: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

CCT Curve – VF800AT

208HV

224HV

400HV

570HV

806HV

825HV

813HV 661HV

719HV

748HV

684HV781HV

723HV

0,01ºC/s

0,1ºC/s 0,02ºC/s

0,05ºC/s0,15ºC/s

0,5ºC/s

30ºC/s

15ºC/s

5ºC/s

3ºC/s

1ºC/s

0,2ºC/s

0,3ºC/s

-200

0

200

400

600

800

1000

1200

1 10 100 1000 10000 100000

Tempo (s)

T (

ºC)

Ms

Mf

P

FC

Ac1e=907

Ac1b=847

252

Time (s)

Page 7: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

Microstructure comparision

AISI D2

VF800 AT

AISI D6

VF800AT has a very refined

microstructure and primary

carbides with better distribution

than other traditional cold work

tool steels

Page 8: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

VF800AT – Primary carbides analysis

0

200

400

600

800

1000

1200

1400

0 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00

Energia (KeV)

Inte

ns

idad

e

V

Cr

V

Mo

C

Fe

FeV

0

200

400

600

800

1000

1200

0 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00

Energia (KeV)

Inte

ns

idad

e

Nb

CrVNb

C

Fe

Fe

One of the main reasons of the good combination

of high wear resistance and toughness is the

mixture of Nb-carbides and Cr-carbides in the

VF800AT microstructure.

Page 9: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

Wear Resistance

0

0,5

1,0

1,5

2,0

2,5

3,0

AISI M2 VF800AT AISI D2

Sp

ec

ific

am

ou

nt

of

wea

r (m

m/N

. m

m-3

)

Final Load: 61,80NSlide distance: 200mSliding speed: 2,4m/sFriction wheel: SCM420 (86HRB)Sample hardness: 60-61HRC

x105

Page 10: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

Main produced sizes

Round bars: diameter ranging from ½”up up 24”

Flat bars: Thickness of 4” and larger

All flat bars and rounds with diameter larger then 3” are produced through

ESR route.

Page 11: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

VF800AT x AISI D2

Page 12: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15

Case Study

Punches applied in the manufacture of automotive steel wheels. Tool life was controlled in

number of produced parts.

Comparison between AISI D2 x VF800AT

The tools produced in VF800AT provided an improved performance exceeding the D2 by 5

times for applications in forming punches and 2.5 times for pre-cut bushings.

Page 13: VF800AT - Sturdell Industries, Inc. - Sturdell Industries Inc....Villares Metals Grades AISI ASTM SAE DIN C Mn Cr Mo V W Others VF800AT 8%Cr grade-0,85 0,40 8,50 2,10 0,50 Nb = 0,15