vf800at - sturdell industries, inc. - sturdell industries inc....villares metals grades aisi astm...
TRANSCRIPT
VF800AT
Cold work tool steel with excellent combination
of toughness and wear resistance for high
performance tools and dies
What is “VF800AT”?
“V” of Villares
“F” of Frio, cold in Portuguese.
800 refer to 8% of Cr content in the steel chemical composition.
“AT” of Alta Tenacidade, high toughness in Portuguese.
Chemical composition
Standard Reference Chemical Composition
Brief Description / ApplicationVillares Metals Grades
AISI ASTMSAE
DINC Mn Cr Mo V W Others
VF800AT 8%Cr grade - 0,85 0,40 8,50 2,10 0,50 - Nb = 0,15
VF800AT belongs to the family of 8% Cr cold work tool steel. The alloy
composition brings to VF800ATIM the capacity of attaining high toughness
combined with good abrasive and adhesive wear resistance.
VD2 D2 ~1.2379 1,50 0,40 12,00 0,78 0,80 - - VD2 is a high-carbon high-chromium cold work tool steel.
VC131 ~D6 1.2436 2.10 0,30 11,50 - 0,20 0,70VC131 is a high carbon and a high chromium cold work tool steel with an
exceptional resistance to abrasion and maximum cutting stability.
Typical Application
The applications of VF800AT steel are listed below:
Thread roller rolls; Screw-thread chasers; Punching tools; Dies for cutting and spinning; Slitters.
This grade is excellent for cold work applications which demand adhesive wear resistance and high toughness.
44
46
48
50
52
54
56
58
60
62
64
100 150 200 250 300 350 400 450 500 550 600 650
T em p era tu ra d e Reven im en to (°C )
Du
rez
a (
HR
C)
V F -800A T aust. 1070 ºC
V F -800A T aust. 1030 ºC
D 2 aust. 1020 ºC
D 2 aust. 1010 ºC
Tempering Temperature (°C)
Hard
ness (
HR
C)
Tempering Curve
CCT Curve – VF800AT
208HV
224HV
400HV
570HV
806HV
825HV
813HV 661HV
719HV
748HV
684HV781HV
723HV
0,01ºC/s
0,1ºC/s 0,02ºC/s
0,05ºC/s0,15ºC/s
0,5ºC/s
30ºC/s
15ºC/s
5ºC/s
3ºC/s
1ºC/s
0,2ºC/s
0,3ºC/s
-200
0
200
400
600
800
1000
1200
1 10 100 1000 10000 100000
Tempo (s)
T (
ºC)
Ms
Mf
P
FC
Ac1e=907
Ac1b=847
252
Time (s)
Microstructure comparision
AISI D2
VF800 AT
AISI D6
VF800AT has a very refined
microstructure and primary
carbides with better distribution
than other traditional cold work
tool steels
VF800AT – Primary carbides analysis
0
200
400
600
800
1000
1200
1400
0 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00
Energia (KeV)
Inte
ns
idad
e
V
Cr
V
Mo
C
Fe
FeV
0
200
400
600
800
1000
1200
0 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00
Energia (KeV)
Inte
ns
idad
e
Nb
CrVNb
C
Fe
Fe
One of the main reasons of the good combination
of high wear resistance and toughness is the
mixture of Nb-carbides and Cr-carbides in the
VF800AT microstructure.
Wear Resistance
0
0,5
1,0
1,5
2,0
2,5
3,0
AISI M2 VF800AT AISI D2
Sp
ec
ific
am
ou
nt
of
wea
r (m
m/N
. m
m-3
)
Final Load: 61,80NSlide distance: 200mSliding speed: 2,4m/sFriction wheel: SCM420 (86HRB)Sample hardness: 60-61HRC
x105
Main produced sizes
Round bars: diameter ranging from ½”up up 24”
Flat bars: Thickness of 4” and larger
All flat bars and rounds with diameter larger then 3” are produced through
ESR route.
VF800AT x AISI D2
Case Study
Punches applied in the manufacture of automotive steel wheels. Tool life was controlled in
number of produced parts.
Comparison between AISI D2 x VF800AT
The tools produced in VF800AT provided an improved performance exceeding the D2 by 5
times for applications in forming punches and 2.5 times for pre-cut bushings.