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WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director www.msaworld.com Brought to you by:

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Page 1: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

WHIRLPOOL VERTICAL MODULAR WASHER

Presented by: Rick Kuemin, MSA Training Director www.msaworld.com

Brought to you by:

Page 2: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Whirlpool Model/Serial

Designations/Tech Sheet Location

Questions or comments? Please e-mail [email protected]

Page 3: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

VMW Operation

Questions or comments? Please e-mail [email protected]

Page 4: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

VMW Design

Questions or comments? Please e-mail [email protected]

Page 5: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Structure Changes

* Cabinet same as direct drive (separate back

panel). Cabinet is not removable

* Hung suspension (very stable platform)

Higher spin speeds

Reduces vibration/walking

* Basket does not float (WP # 14218862)

* No brake

* Gearcase attached to bottom with 4-10 mm bolts

Questions or comments? Please e-mail [email protected]

Page 6: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Transmission Operation

Questions or comments? Please e-mail [email protected]

Page 7: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Splutch

Questions or comments? Please e-mail [email protected]

Page 8: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Splutch Ass’y During Agitation

Page 9: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Splutch During Shifting

Page 10: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Splutch During Spin

Page 11: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Actuator-Lid Lock Mech. Operation

Questions or comments? Please e-mail [email protected]

1. Shifts from agitate to Spin

2. Monitors the position

3. Monitors motor RPM (speed wheel

in gearcase-optical sensor)

Lid Switch

Lock Switch

Latch Solenoid

LID LOCKED FOR ALL FUNCTIONS

Page 12: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

VMW Control Panel

Questions or comments? Please e-mail [email protected]

1. Eco Monitor

2. Wash Cycle Dial

3. Options

4. Display

5. Sequencing Lights

Page 13: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Components – Top View

Questions or comments? Please e-mail [email protected]

Page 14: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Components – Top Lifted

Questions or comments? Please e-mail [email protected]

Page 15: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Components -- Bottom View

Questions or comments? Please e-mail [email protected]

Page 16: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Customer Viewable Codes

Questions or comments? Please e-mail [email protected]

There are three codes viewable by the customer

Long Fill (Wash LED ON)

Long Drain (Spin LED ON)

Lid Lock (Lid Lock LED Flashing)

Page 17: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Non Intuitive Control

Questions or comments? Please e-mail [email protected]

Note: Non Intuitive Control

helps keep customers from

inadvertently getting into the

test mode

Page 18: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Test Modes

Diagnostic Test Modes

Allow service tech to test and verify all inputs to the

machine control electronics

Do a quick and overall check of the washer before

going to a specific test—Don’t overlook the obvious

Questions or comments? Please e-mail [email protected]

Page 19: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Access Service Diagnostics

Questions or comments? Please e-mail [email protected]

Activation MUST be done within 6 seconds

Page 20: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Activation of Test Mode

Questions or comments? Please e-mail [email protected]

Correct Activation:

00 and all lights flashing

on/off

Note: To Exit Test at any time

Press Power Button. Washer will

automatically revert to normal operation

after 5 minutes of inactivity

Page 21: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Mode of Operation

Questions or comments? Please e-mail [email protected]

Test Mode will be identified with the

LEDs and/or the appropriate number in

the display

Page 22: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Fault Codes Display

Questions or comments? Please e-mail [email protected]

F#-type of Fault

E#-component system where

fault is located Fault Code Display: displays last 4

codes. Turn CCW 1 turn at a time to

view the most recent to oldest

Press/Hold START key 3

sec. to clear all faults

Note: a fault/error code will be removed from the memory if

it does not reoccur after 10 consecutive wash cycles

Page 23: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Fault Codes

Questions or comments? Please e-mail [email protected]

Page 24: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Fault Codes

Questions or comments? Please e-mail [email protected]

Page 25: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Fault Codes

Questions or comments? Please e-mail [email protected]

Page 26: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Fault Codes

Questions or comments? Please e-mail [email protected]

Page 27: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Automatic Test

Questions or comments? Please e-mail [email protected]

Automatic Test: Best done at the end of

service or at completion of the installation of the

product to make sure that everything is plugged

in and to verify proper operation

Turn the cycle selector

knob until Spin Light is

on and/or 02 is in the

display

Page 28: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Automatic Test

Questions or comments? Please e-mail [email protected]

Page 29: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Automatic Test

Page 30: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Manual Test

Note: Multiple outputs may

be activated simultaneously

Note: Outputs left on, will time out after 5 minutes

Turn cycle selector knob until Spin

and Done Lights are on and/or 03

is displayed

Page 31: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Manual Test

Page 32: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Manual Test

Page 33: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Calibration Mode

Turn cycle selector knob

until Rinse Light is on

and/or 04 is displayed

Page 34: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Calibrate When???

Calibrate when any of these

systems are replaced

Page 35: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Calibration Mode

Page 36: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Sales Mode

Page 37: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

UI Mode Test

Page 38: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Main Control Board

Connectors and Pins

Page 39: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Valve Resistance Test

Resistance values of all valves are between 890-1300 Ohms

This will test the electrical connections and the valves themselves

Page 40: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Shifter Test

Page 41: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Shifter Voltages/Resistance Checks

Shifter Motor Control

AC output 120 VAC Shifter-Switch DC output

Shifter Motor resistance—J 16 pins 1-2 is

2K-3K ohms-Checks the resistance

through the harness and shifter motor

Always ensure plugs connections

are secure

Page 42: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Optical Sensor Circuit

Slowly turn the

basket by hand

Page 43: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Ohm the Harness

Page 44: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Line Voltage Path

Page 45: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Low Voltage Circuits

Page 46: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Drive Motor Neutral

Lid Lock

MUST be

closed to

provide the

motor neutral

Page 47: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Strip Circuit--Shifter

Page 48: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Strip Circuit--Shifter

Page 49: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Strip Circuit--Motor

Page 50: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Strip Circuit—Drain Pump

Page 51: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Removing Control Panel

Page 52: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Replacing User Interface

Adhered to Console

1 2

3

4

Page 53: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Removing Tub Top

Page 54: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Suspension Rods

Page 55: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Coin Trap

Page 56: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Reinstalling Basket

Page 57: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Reinstalling Basket

Page 58: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Reinstalling Basket

Page 59: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Shaft Seal

Page 60: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Harness Clips

Page 61: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Service Tips--Cycles

Page 62: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Service Tips--Cycles

Page 63: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Service Tips--Cycles

Page 64: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Cycle Chart

Page 65: VERTICAL MODULAR WASHER - MSA World MODULAR WASHER ... Lid Switch Lock Switch Latch Solenoid LID LOCKED FOR ALL FUNCTIONS . ... Coin Trap . Reinstalling Basket

Now for the disassembly

and diagnostic testing