vergas biogas duo-sphere
TRANSCRIPT
Vergas biogas systems
VerVergasgas LtdLtd
““Duo-Sphere and Dome-gas” Duo-Sphere and Dome-gas” Double-membrane flexible biogas Double-membrane flexible biogas
gasholders. gasholders. ©©
Vergas biogas systems
Vergas manufactures and distributes worldwide a range of double-membrane flexible gasholders for use in the wastewater processing industry.
Will not corrode
Much less expensive than steel
Rapidly installed (<2 days)
Aesthetically attractive
Can be moved
Easily repaired
Long working life
Easy access for inspection
Vergas biogas systems
From initial base slab, flat and easily constructed . . . . .
Vergas biogas systems
. . . .to a complete gasholder in less than 2 days!
Vergas biogas systems
Some of our completed projects . . .
. . . .along with over 100 other gasholders in UK and Worldwide
Vergas biogas systems
Double-membrane flexible gasholders consist of:-
Outer membrane
Vergas biogas systems
OUTER MEMBRANE
Vergas biogas systems
Double-membrane flexible gasholders consist of:-
Outer membrane
Inner membrane
Vergas biogas systems
INNER MEMBRANE
Vergas biogas systems
Double-membrane flexible gasholders consist of:-
Outer membrane
Inner membrane
Anchorage system
Vergas biogas systems
ANCHORAGE SYSTEM
Vergas biogas systems
Double-membrane flexible gasholders consist of:-
Outer membrane
Inner membrane
Anchorage system
Air pressurisation fans, to enable:-
Vergas biogas systems
Double-membrane flexible gasholders consist of:-
Outer membrane
Inner membrane
Anchorage system
Air pressurisation fans, to enable:-
Wind and snow load resistance
Vergas biogas systems
Double-membrane flexible gasholders consist of:-
Outer membrane
Inner membrane
Anchorage system
Air pressurisation fans, to enable:-
Wind and snow load resistance
Gas system pressurisation
Vergas biogas systems
AIR PRESSURISATION FANS
Vergas biogas systems
Double-membrane flexible gasholders consist of:-
Outer membrane
Inner membrane
Anchorage system
Air pressurisation fans, to enable:-
Wind and snow load resistance
Gas system pressurisation
Air regulation system
Vergas biogas systems
AIR REGULATING SYSTEM
Vergas biogas systems
Double-membrane flexible gasholders consist of:-
Outer membrane
Inner membrane
Anchorage system
Air pressurisation fans, to enable:-
Wind and snow load resistance
Gas system pressurisation
Air regulation system
Gas over-pressure relief system
Vergas biogas systems
GAS OVER-PRESSURE RELIEF SYSTEM
Vergas biogas systems
Double-membrane flexible gasholders consist of:-
Outer membrane
Inner membrane
Anchorage system
Air pressurisation fans, to enable:-
Wind and snow load resistance
Gas system pressurisation
Air regulation system
Gas over-pressure relief system
Level measurement system
Vergas biogas systems
LEVEL MEASUREMENT SYSTEM
Vergas biogas systems
Double-membrane flexible gasholders consist of:-
Outer membrane
Inner membrane
Anchorage system
Air pressurisation fans, to enable:-
Wind and snow load resistance
Gas system pressurisation
Air regulation system
Gas over-pressure relief system
Level measurement system
Gas leak detection system
Vergas biogas systems
GAS LEAK DETECTION SYSTEM
Vergas biogas systems
INSTALLATION PROCEDURE
Vergas biogas systems
The concrete base slab is constructed – it is flat and simple . . . . .
Vergas biogas systems
. . . . . air and gas pipes are cast in . . . . .
Vergas biogas systems
. . . the fans are installed and the inner membrane fixed . . .
Vergas biogas systems
. . . the outer membrane is then installed, with its supports from the inner membrane . . .
Vergas biogas systems
. . . the gas over-pressure relief system is added . . .
Vergas biogas systems
. . . and finally the instruments are installed.
Vergas biogas systems
Initial concrete base slab, flat and simple.
Vergas biogas systems
Fan set and air regulation valve ready for use (note air pipe is cast into slab).
Vergas biogas systems
Gas inlet and outlet pipes cast into slab.
Vergas biogas systems
Inner membrane, pre-packed in factory, is brought up to the slab.
Vergas biogas systems
The membrane locations are marked out onto the slab . . . . .
Vergas biogas systems
. . . . . all that is required is two simple circles drawn on the slab.
Vergas biogas systems
The inner membrane is rolled onto the slab . . . . .
Vergas biogas systems
. . . . . unwrapped . . . . .
Vergas biogas systems
. . . . . and unrolled across the slab into approximate position.
Vergas biogas systems
The inner membrane is then half unfurled . . . . .
Vergas biogas systems
. . . . . and shifted up to the setting-out marks.
Vergas biogas systems
The other half is then unfurled . . . . .
Vergas biogas systems
. . . . . and the inner membrane is now more or less located.
Vergas biogas systems
The inner membrane holding down strip (the “keder”) is then pulled carefully up to its correct position on the setting-out mark.
Vergas biogas systems
The reinforcement patch at the gas pipe positions needs to be carefully located above the pipes.
Vergas biogas systems
The stainless steel anchorage angles.
Vergas biogas systems
A neoprene strip is located on the “keder” . . . . .
Vergas biogas systems
. . . . . and one of the stainless steel angles located on it so that the outer edge of the “keder” is exactly coincident with the setting-out mark.
Vergas biogas systems
Drilling now commences . . . . .
Vergas biogas systems
. . . . . and the stainless steel “through bolt” is hammered home.
Vergas biogas systems
This process continues right round the circumference until the inner membrane is entirely anchored. Note that there have been no parts requiring casting-in.
Vergas biogas systems
The straps which connect the inner membrane to the outer membrane are shown here being assembled. These straps are needed to support the inner membrane (at its equator) from the outer membrane when inflated.
Vergas biogas systems
The inner membrane attachment is welded in place in the factory . . . . .
Vergas biogas systems
. . . . . and to this is simply connected another length of webbing strap that constitutes the main connection between inner membrane and outer . . . . .
Vergas biogas systems
. . . . . leaving us with a strap ready for later connection to the outer membrane.
Vergas biogas systems
We now need to get to the gas pipe connections to make a permanent seal with the inner membrane floor. Access is gained through an access tube welded to the inner membrane wall.
Vergas biogas systems
Inside the inner membrane, on the floor, a hole is cut through the membrane at the gas pipe position. This is simply done with a knife.
Vergas biogas systems
A stainless steel “backing ring” is then located over the cast-in gas pipe flange (which has threaded holes) . . . . .
Vergas biogas systems
. . . . . and holes are cut out of the membrane using a standard hole punch.
Vergas biogas systems
Finally the “backing ring” is installed with two gaskets and bolted up with stainless steel bolts, washers and sealant.
Vergas biogas systems
The access tube can now be sealed, using hot air.
Vergas biogas systems
This work must be done carefully, as the tube must be completely sealed and gas tight.
Vergas biogas systems
Finally the sealed tube is rolled up . . . . .
Vergas biogas systems
. . . . . and tucked into its own “envelope”, readily accessible if entry is ever required in future . . . . .
Vergas biogas systems
. . . . . and the envelope is finally laced up to secure the rolled up tube.
Vergas biogas systems
The target board for receiving the ultrasonic level measurement signal from the transducer to be located in the top of the outer membrane is now assembled . . . . .
Vergas biogas systems
. . . . . and connected securely to the top of the inner membrane by ropes tied through factory-welded tags.
Vergas biogas systems
A ballast ring is now assembled. This weight gives stability to the inner membrane and ensures a regular shape to the membrane during inflation and deflation.
Vergas biogas systems
The inner membrane is now complete, and work on the outer membrane can begin.
Vergas biogas systems
The outer membrane is rolled up to the slab . . . . .
Vergas biogas systems
. . . . . and over the completed inner membrane.
Vergas biogas systems
It is unfurled . . . . .
Vergas biogas systems
. . . . . unrolled . . . . .
Vergas biogas systems
. . . . . and spread out to its approximate position on the slab.
Vergas biogas systems
The outer membrane spread out.
Vergas biogas systems
Holes are punched in the outer membrane for the various fittings . . . . .
Vergas biogas systems
. . . . . which are then simply attached with stainless steel bolts.
Vergas biogas systems
The anchorages can now be fixed, in exactly the same manner as carried out on the inner membrane.
Vergas biogas systems
The anchoring down carries on round the periphery of the outer membrane, working to the marking out lines drawn earlier.
Vergas biogas systems
Outer membrane door detail.
Vergas biogas systems
The outer membrane is now complete . . . . .
Vergas biogas systems
. . . . . and inflation can start, using the installed fans.
Vergas biogas systems
Inflation proceeds . . . . .
Vergas biogas systems
. . . . . and we can now enter the outer membrane, through the hatch, to see the membrane lifting away from the inner membrane, which is not yet attached to the outer.
Vergas biogas systems
The circumferential cable is threaded through the outer membrane eyelets, and the previously laced up connecting straps attached . . . . .
Vergas biogas systems
. . . . .and the gas leak detection pipe fitted.
Vergas biogas systems
The outer membrane can now be finally inflated to its working pressure, and the final adjustments made to the interconnecting straps.
Vergas biogas systems
The work inside the gasholder is now compete. Au revoir!
Vergas biogas systems
The gas leak detection pipe is now pulled through its outer membrane flange.
Vergas biogas systems
The gasholder is nearly complete.
Vergas biogas systems
The satisfied crew.
Vergas biogas systems
Satisfied clients include Water and Waste Water Utility companies and contractors, worldwide.
Our reference sites number over 100 projects in England, Wales, Scotland, Ireland, Isle of Wight, France, Poland, The Netherlands, Finland, Denmark, Cape Verde, Turkey, USA, British Virgin Islands, U.A.E. and Australia. We are constantly tendering on many other projects, worldwide.
We specialise in flexible membrane structures for biogas, odour control, tank roofs and, and have developed a “tank-top” biogas option with our licensees in USA.
Vergas biogas systems
Vergas double-membrane flexible gasholders, (Dome-gas and Duo-spheres) are available in modular sizes from 20m3 to 9000m3.
Installation time varies from 1 day for a small gasholder to about 5 days for the very largest.
The gasholder range is provided with full warranties, and is backed by the expertise and experience of our specialists in the design, manufacture, supply, installation, commissioning and technical support of the full range of membrane products.
Vergas biogas systems
We are represented in the USA by our partner, WesTech, who is the sole Licensee of our membrane products in:-
USA
Canada
Mexico
and works with us to engineer and promote our products in many other countries around the world including:-
Republic of China
South America
Vergas biogas systems
We also have partners, distributors and agents in:-
Poland
Finland
The Netherlands
Denmark
Vergas biogas systems
Vergas Limited
The Buckman Bldg
43 Southampton Road
RINGWOOD
Hampshire BH24 1HE
Tel: +44 (0) 1425 463203Mobiles: +44 (0) 7834 231119 and +44 (0) 7973 123178.
Email: [email protected] ©