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Page 1: VeHiCle startin CHarin systems - Precision Rebuildersprecisionrebuilders.com/pdf_catalogs/SM-PRECISION_REBUILDERS... · SINCE 1961 HEAVY DUTY BY PRECISION REBUILDERS 100% New Units

SINCE 1961 HEAVY DUTYBY PRECISION REBUILDERS

100% New Units

3

&

VEHICLE STARTING & CHARGING SYSTEMS

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SINCE 1961 HEAVY DUTYBY PRECISION REBUILDERS

Warranty Alternators and Starters ..........................3

alternators Features and Benefits .............................4 Installation ..............................................5 Model 21/22 ....................................... 6-7 Model 24 .......................................... 8-10 Model 28 ..............................................11 Model 35 ........................................ 12-13 Model 35 ........................................ 14-15 Model Leece Neville........................ 16-17 Load Handler........................................ 18

starters Features and Benefits ...........................19 Installation ........................................... 20 Model 39 ........................................ 21-25 Model 42 ........................................ 26-27 Model R5........................................ 28-29

2

taBle oF Contents

www.precisionrebuilders.com

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page i

Warranty terms and ConditionsPrecision Rebuilders warrants each Precision Rebuilders product to be free of defects in material or workmanship under normal use and service. The length of the Warranty Period is for a period of one year. The warranty periods commences on the in-service or install date and is not transferable. Failure to provide the in-service or install date on the warranty claim tag will cause the warranty period to begin on the date the part was manufactured.

A completed warranty claim form should accompany all parts submitted to Precision Rebuilders for warranty consideration. The claim form should contain all of the information required. Lack of proper information may result in denial of warranty claim. Claims must be submitted no later than 60 days after part is removed.

This warranty does not apply if in sole judgment of Precision Rebuilders, the product has been consumed, subject to accident, faulty repair, improper adjustment, installation, lubrication, or wiring, neglect, misuse; or is caused by failure of a part not supplied by Precision Rebuilders.

This warranty shall not apply if any Precision Rebuilders product is used for a purpose for which it is not designed or altered in any way so as to affect adversely its performance and reliability. Precision Rebuilders requires the examination of ALL products or parts to confirm that the part has failed as a result of material or workmanship. Transportation for products and parts submitted to Precision Rebuilders for warranty consideration must be prepaid. Repaired or replaced Precision Rebuilders parts will be returned, transportation and handling charges collect. No charge will be made for labor or material in effecting such repairs.

The obligation of Precision Rebuilders under this Warranty is limited to making good by replacement of the defect part. This Warranty does not apply to products or parts where adjustments will correct the alleged defect Precision Rebuilders neither assumes nor authorizes any other person to assume on its behalf any other warranty or liabilities in connection with Precision Rebuilders products.

Precision Rebuilder’s WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUATORY INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES.

THIS WARRANTY DOES NOT APPLY TO LOSS OF VEHICLE OR EQUIPMENT, LOSS OF TIME, INCONVENIENCE, OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES. Precision Rebuilders SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES arising out of or from the use of Precision Rebuilders’s products by the buyer, its assignees, employees, agents or customers.

AlternAtors & stArtersLimited Warranty

All products have a one year warranty (calculated from the date of sale) for failure to perform due to defects in material or workmanship. Before warranty is determined the Distributor must return the alleged warranty product with the proper documentation to the plant for testing. The product will be tested at the plant and a return call to the Distributor will be made to communicate the Failure Analysis. If the product is warrantable, the customer will be issued a credit for the unit only. If the product tests OK, the unit will be returned to the Distributor.

There are no warranties or conditions beyond this document and no person is granted or authorized to express or imply additional warranty or liability. The buyer’s sole remedy for a warranted product is replacement of product per conditions above. In no event shall Precision Rebuilders, its agents or employees be responsible for incidental or consequential damages nor negligence in any respect.

SINCE 1961 HEAVY DUTYBY PRECISION REBUILDERS

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HEAVY DUTY ALTERNATORSSINCE 1961 HEAVY DUTY

BY PRECISION REBUILDERS

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alternator installation instrUCtions WARNING: ALWAYS USE PROPER EYE PROTECTION WHEN PERFORMING ANY MECHANICAL REPAIRS TO A VEHICLE -INCLUDING, BUT NOT LIMITED TO, ANY INSTALLATION AND OR REPAIRS TO THE ALTERNATORS. FAILURE TO USE PROPER EYE PROTECTION CAN LEAD TO SERIOUS AND PERMANENT EYE DAMAGE. Only perform the mechanical functions that you are properly qualified to per-form. Mechanical repairs that are beyond your technical capabilities should be handled by a professional installation specialist.

WARNING: To avoid injury or damage, always disconnect the negative cable at the battery before removing or replacing the alternator. The alternator output terminal is always live (“hot’). If the battery is not disconnected, a tool accidentally touching this terminal and ground can quickly get hot enough to burn skin or damage the tools and surrounding parts.

CAUTION: Remove jewelry before working on electrical system to avoid injury or damage to the system.

PULLEY INSTRUCTIONS

Use pulley from old alternator if this alternator does not have a pulley or pulley supplied is different from the one on alternator being replaced. NOTICE! When changing the pulley, keep the alternator in the -horizontal position and do not apply any pressure to end of the shaft. Internal damage will occur if the shaft is pushed back and turned. If there were spacers: when the fan and pulley were removed, make sure all spacers are replaced when installing the fan and pulley on this alternator. Hold the shaft by placing a hex wrench in the hexagonal hole in the shaft while removing or installing the pulley. Tighten the pulley nut to 95-108 Nm (70-80 Ibs ft.).

BELT TENSIONING INSTRUCTIONS

Improper belt tension can cause premature alternator failure. Use a torque wrench to tighten mounting bolts to specified torque. Follow vehicle or engine manufacturer’s specifications carefully for belt tension and mounting bolts torque. DO NOT OVER TIGHTEN BELT!

TERMINAL DESCRIPTIONS

“POS” Terminal - Output terminal connects to the Positive (+) Battery terminal.

“R” Terminal - Relay terminal carries half systems voltage and may be used for certain types of control relays, charge indicators, tachometers or similar devices. The current draw should not exceed four (4) amperes. Notice! Do not install the remote sense lead to this terminal.

“I” Terminal - Indicator lamp/Ignition terminal carries full system voltage. Current draw should not exceed one (1) ampere. It is recommended current is not drawn from this terminal.

Ground Screw - Ground lead ensures alternator is grounded and is strongly recommended for optimum performance.

“Remote Sense” Terminal - Monitors batteries system voltage at the Batteries or a common distribution point. The Sense termi-nal is the fourth terminal and is identified with a “remote sense” label on the back cover plate. Notice! Do not connect anything but the remote sense line to this terminal.

• If installing a remote sense alternator in a vehicle without a remote sense line, connect a lead from the Voltage Sense terminal to the Positive (+) Battery terminal or the common distribution point at the Starter Solenoid Battery (+) terminal.

• If installing a non-remote sense alternator in a vehicle that has a remote sense line, disconnect and secure the wire from the battery. Notice! Be careful not to ground the leads open end and if it has a fuse it should be deactivated.

• Only connect the sense line to the remote sense terminal. The “R” Terminal is Not the Remote Sense Terminal!

INSTALLATION INSTRUCTIONS

1. Disconnect the negative (-) cable at the batteries.

2. Identify and tag all leads when removing the old Alternator and install them on the same terminals of the new Alternator.

3. Insure all leads are hooked back up or contained where they can not ground.

4. Torque all fasteners to values labeled on the illustration.

5. This Alternator may have more terminals than the alternator it is replacing had or used. It will function properly by only hooking up the leads that were used on the alternator being replaced.

SINCE 1961 HEAVY DUTYBY PRECISION REBUILDERS

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HEAVY DUTY ALTERNATORS

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21 / 22 model

21/22 Model Detailed Specifications:

8003NAlternator - Delco 21sI series

70 Amp/24 Volt, 1-Wire system, neg. Ground

Used on: Cummins, Timberjack w/ Cummins 5.9L, 8.3L DieselDim: M6 x 1.0 Batt. Term.Universal R-Term.M4 I-Term.replaces: Delco 1117897,

1117900, 19010111, 19010182

8367NAlternator - Delco 22sI series

70 Amp/24 Volt, 1-Wire system, neg. Ground

Used on: Cummins, Timberjack w/ Cummins 5.9L, 8.3L DieselDim: M6 x 1.0 Batt. Term.Universal R-Term.M4 I-Term.replaces: Delco 1117897, 1117900,

19010111, 19010182

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8362NAlternator - 22 Model

145 Amp/12 Volt, 1-Wire system, neg. Ground

Application: Various Heavy Duty Makes and Modelsreplaces: Delco 19020388, 19020389, 19020889Dim: 5/16-18 Batt. Term.10-24 R-Term., 10-24 I-Term.note: Bidirectional Fan wo/ pulley

21 / 22 model

8076NAlternator - 22 Model

150 Amp/12 Volt,1-Wire system, neg. Ground

Application: Various Heavy Duty Makes and Modelsreplaces: Delco 19020306, 19020310Dim: 1/4-28 Batt. Term.Universal R-Term., 5/16 I-Term.note: Bidirectional Fan wo/ pulley

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24 model

24 Model Detailed Specifications:

Performance output: 160 Amps - 12 Volts Construction: Brush

stator Diameter: 144mm

length (to end of shaft): 223mm

typical Weight: 7.6 kg (16.7 lbs)

speed Capability: Continuous - 10,000 rpm Intermittent 12,000 rpm

temperature limits: -40°F Ambient (Min) 221°F Ambient (Max)

Polarity: Negative Ground

rotation: Clockwise

24 Model Design Features and Benefits:

•DualInternalFanscreatecoolenvironmentforbearingsandelectronics•Built-inprotectionfromwaterandothercontaminantswithdualspacersand

slingers•Multi-functionregulatorwithanenvironmentallysealedpackardconnector

features auto-start and optional remote sense capability•Smallerslipringswithhigherresistancetobrushbounceforextended

service life•SREcoverprotectselectronicswhilemanagingairflow•Easyinstallationwithone-wireconnection•Advanceddesign“Avalanche”pressfitdiodesprovidelonglife,protection

from electrical system spikes

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24 model

8718NAlternator - 24 Model HP

160 Amp/12 Volt, wo/ pulley

replaces: Delco 8600310 Dim: 5/16-18 Batt. Term. 10-24 I-Term. 10-24 R-Term.

8719NAlternator - 24 Model HP

160 Amp/12 Volt, wo/ pulley replaces: Delco 8600889 Dim: 5/16-18 Batt. Term. 10-24 I-Term. 10-24 R-Term.

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24 model

8704N Alternator - Delco 24sI HP series

160 Amp/12 Volt

replaces: Cummins 3972734; Delco 8600068, 8600142, 8700021Used on: Mack, Volvo Trucks

8709N Alternator - Delco 24sI HP series

70 Amp/24 Volt

replaces: Cummins 4936879; Delco 8600017, 020, 154; 8700019

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28 model

8741NAlternator - Delco 28sI series

200 Amp/12 Volt, CW replaces: Delco 8600314, 8600316 Dim: 5/16-18 Batt. Term.10-24 R-Term.10-24 I-Term.10-24 Remote Sense Term.

8745NAlternator - Delco 28sI series

200 Amp/12 Volt, CW replaces: Delco 8600307, 8600311 Dim: 5/16-18 Batt. Term.10-24 R-Term.10-24 I-Term.10-24 Remote Sense Term.

8743NAlternator - Delco 28sI series

200 Amp/12 Volt, CW replaces: Delco 8600223, 8600313 Dim: 5/16-18 Batt. Term.10-24 R-Term.10-24 I-Term.10-24 Remote Sense Term.

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35 model

Performance output: 105 Amps / 140 Amps - 12 Volts

Maximum speed: 10,000 rpm Continuous 12,000 rpm Intermittent

rotation: Clockwise or Counterclockwise

temperature limits: -40° F Ambient (Min) +221° F Ambient (Max)

Polarity: Negative Ground Standard

Mounting: SAE J180 Standard, Quad mount, PAD Mount

Weight: 25.4 lbs or 11.5 kg

35 Model Detailed Specifications:

Features and Benefits:

•Strategicallyplacedradiantventsensuremaximumcoolingofinternalcomponentsinhigh-temperatureunderhoodenvironments

•Premiumbrushlessdesignextendsservicelifeandoptimizesperformance

•High-efficiencystatorwindingsandoptimizedrotordesigndeliverhighoutput

•Oversizedheavydutybearingsandpremiumqualitysteelshaftwithstandhighvibrationandheavybeltloads

•Highthermal-capacitydesignstandsuptoextremetemperatures,thermalstressforextendedservicelife

•All35ModelAlternatorsfeatureRemoteSenseTechnologycapability,optimizingbatterystateofcharge

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35 model

8607NAlternator - 35 Model HP

140 Amp/12 Volt, neg. Ground

replaces: Delco 8600064, 8700016, 10459612, 19011260Dim: 1/4-28 Batt. Term.10-24 R-Term., 10-24 I-Term.10-24 Remote Sense Term.note: Bidirectional Fan wo/ pulley

8609NAlternator - 35 Model HP

140 Amp/12 Volt, neg. Ground

replaces: Delco 8600066, 8700018Dim: 1/4-28 Batt. Term.10-24 R-Term., 10-24 I-Term.10-24 Remote Sense Term.note: Bidirectional Fan wo/ pulley

8608NAlternator - 35 Model HP

140 Amp/12 Volt, neg. Ground

replaces: Delco 8600065, 8700017Dim: 1/4-28 Batt. Term.10-24 R-Term.10-24 I-Term.10-24 Remote Sense Term.note: Bidirectional Fan wo/ pulley

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36 model

36 Model Detailed Specifications:

8612NAlternator - Delco 36sI series170 Amp/12 Volt, neg. Ground

Used on: Freightliner, IHC, Kenworth, Peterbilt, Sterling, Volvo, Western Star Trucksreplaces: Delco 8600072, 082, 126, 177; 8700041, 046Dim: 1/4-28 Batt. Term.10-24 R-Term.10-24 I-Term.10-24 Remote Sense Term.

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36 model

8613NAlternator - Delco 36sI series170 Amp/12 Volt, neg. Ground

Used on: Kenworth, Peterbilt Trucks replaces: Delco 8600125, 8700045Dim: 1/4-28 Batt. Term.10-24 R-Term.10-24 I-Term.10-24 Remote Sense Term.notes: Bidirectional Fan wo/ pulley.Includes Remote Sense Terminal.

8614NAlternator - Delco 36sI series170 Amp/12 Volt, neg. Ground

Used on: Freightliner, IHC, Kenworth, Peterbilt, Sterling, Volvo, Western Star Trucksreplaces: Delco 8600127, 8600203, 8700047Dim: 1/4-28 Batt. Term.10-24 R-Term.10-24 I-Term.10-24 Remote Sense Term.note: Bidirectional Fan wo/ pulley.Includes Remote Sense Terminal.

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leeCe neVille

8329NAlternator - 8lHA series / 555160 Amp/12 Volt, wo/ Pulley,

Dual Foot J-180 Mount

Application: Heavy Duty Truck Applications

replaces: Leece-Neville / Motorola 8LHA2070VE, 110-555JHO

temperature limits:-40° F Ambient (Min) +221° F Ambient (Max)

Volts: 12

Amps : 160

rotation Clockwise

Mounting:J-180, Pad Mount Positive stud size:5/16-24 negative stud size: 1/4-28

rectifier location:INTEGRAL

shaft Diameter:.8736-.8741

Pulley:Not Included

Detailed Specifications:

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leeCe neVille

8410NAlternator - 8lHP series / 555PM

160 Amp/12 Volt, wo/ Pulley, 4-Point Pad Mount

Application: Heavy Duty Truck Applicationsreplaces: Leece-Neville / Motorola 8LHP2170VE, 110-555PHO

7613N-LCAlternator - 2800lC series160 Amp/12 Volt, neg. or Pos. Ground, wo/ pulley

Application: Ford School Buses, Trucks w/ Cummins 5.9L (FD1060), 8.3L (FD1460) Enginesreplaces: Leece-Neville 2800LC, A0012800LCFeatures: Latest OE design, stator activated regulator

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load Handler

12715NAlternator - Bosch Ir/IF

200 Amp/12 Volt, CW

Used on: Agco, Case, Caterpillar, Champion, Cummins, Ford Ag & Industrial, John Deere, Massey Ferguson, New Holland, Volvo Trucksreplaces: Bosch 0-124-625-044, AL9963SBDim: M8 x 1.25 Batt. Term. (replaces 5/16)M6 x 1.0 Batt. Term. (replaces 1/4)M5 x 0.8 I-Term.Univ. R-Term.

12716NAlternator - Bosch Ir/IF

200 Amp/12 Volt, CW

Used on: Volvo Trucks w/ Cummins ISM, ISX Diesel Enginesreplaces: Bosch 0-124-625-043, AL9962SB; Mercedes 000-150-19-50Dim: M8 x 1.25 Batt. Term. (replaces 5/16)M6 x 1.0 Batt. Term. (replaces 1/4)M5 x 0.8 I-Term.Univ. R-Term.

HEAVY DUTY STARTERS

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HEAVY DUTY STARTERS

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starter installation instrUCtions WArnInG: ALWAYS USE PROPER EYE PROTECTION WHEN PERFORMING ANY MECHANICAL REPAIRS TO A VEHICLE -INCLUDING, BUT NOT LIMITED TO, ANY INSTALLATION AND OR REPAIRS TO THE STARTER. FAILURE TO USE PROP-ER EYE PROTECTION CAN LEAD TO SERIOUS AND PERMANENT EYE DAMAGE. Only perform the mechanical func-tions that you are properly qualified to perform. Mechanical repairs that are beyond your technical capabilities should be handled by a professional installation specialist.

WArnInG: Disconnect the battery cables, starting with the negative cable, and prior to removal of starter to eliminate ELECTRICAL SHOCK HAZARD.

CAUTION: Remove jewelry before working on electrical system to avoid injury or damage to the system.

BeFore rePlACInG tHe stArter

1. Verify the starter is nonfunctional. The starter can be tested using a carbon pile load tester, a voltmeter and clamp-on style ammeter.

2. Check and follow all safety precautions outlined in the vehicle manufacturer’s service manual.

3. Verify the batteries are fully charged and battery terminals are clean and firmly in place. Check battery cable for any corrosion or tears in the insulation.

4. Verify all fuses are good.

5. Check all wiring connections leading to the starter for discoloration, cracks, or evidence or overheating. If any of these symptoms are present, connections must be replaced. Failure to do so may result in starter or vehicle damage.

reMoVAl InstrUCtIons

1. Disconnect all wire connections and plugs from the starter noting their location and identifying each connec-tor with a piece of tape. This will make installation of the replacement starter easier.

2. Loosen the starter mounting bolts. Note the location of any shims, heat shields, and support brackets. This will also make installation of the replacement starter easier.

3. Remove mounting bolts, tilt or rotate starter to clear flywheel and transmission housing and remove starter from vehicle, noting position of any shims. Shims may be stuck to either the engine mounting or the mounting pads of the starter.

4. Inspect starter drive teeth for damaged pinions. If drive is damaged, it is extremely important that you inspect the flywheel or ring gear for broken or worn teeth. A broken or worn ring gear must be replaced or it will damage the new starter.

InstAllAtIon InstrUCtIons

1. Check and compare the original starter to the replacement starter. All mounting holes wire and plug connec-tors, and hardware should be compatible. Some vehicle manufacturers may use more than one starter manufac-turer. Slight differences in the starter’s appearance will not affect the performance of the starter.

2. Install the replacement starter reusing all mounting hardware from the original starter. Refer to vehicle ser-vice manual and torque nuts and bolts to the manufacturer’s required specifications.

3. Reconnect all electrical connections of the replacement starter to the correct terminals. It is important that all connectors must be clean and fit properly.

4. Reconnect battery cables, connecting positive connections first.

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39 model

6910Nstarter - Delco 39Mt series12 Volt, CW, 12-tooth Pinion

replaces: Delco 8200082, 8200084, 8200287, 8300008, 8300013, 10461773, 19011514, 19011525Used on: Freightliner, Sterling, Western Star w/ Mercedes MBE-4000 Engines Note: Solenoid positioned at 82 degrees.Features:- IMS (Integral Magnetic Switch)- OCP (Overcrank protection)

39 Model Detailed Specifications:

engine size: Diesel: 12V: up to 15 Liters

rotation: Clockwise

standard Mountings: SAE #1, SAE #3

standard Pinions: 11-tooth/6-8 pitch

Weight: 30.8 lbs (14 kg)

Drive: Heavy duty design Electrical Soft-Start Engagement System

overcrank Protection: Built-in circuit breaker protects starter from thermal damage and automatically resets at safe operating temperature

Jump start Protection: Special shield and solenoid cap available to meet SAE J1493 recom-mendations

• MaximumTorquegearingsystemdelivershightorqueoutputandstartingpowerinalowmass,lightweightdesign

• Sealednoselessconfigurationreducesdebrisaccumulationandcontamination-relatedmaintenanceandexpense

• ElectricalSoft-StartEngagementSystemrotatespinionforproperring-gearengagementbeforecranking,minimizing tooth abutment-related damage

• Forgedgearsupportandhighstrengthsteelshaftsprovidesuperiordurability

• LabyrinthdrainhousingdesignutilizesmultipledrainpointswithO-Ringsealsforprotectionfromenvironmentalcontaminants

• Heavydutybearingandbushingsystemincreasesmotorlifeandreliability

• Castaluminumdriveandcommutatorendhousingsprovidehighstrength,lightweightconstruction

• OCP(OvercrankProtection)protectsstarterfromthermaldamageandautomaticallyresetsafterreachingasafeoperating temperature

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39 model

6911Nstarter - 39 Model

12 Volt, CW, 11-tooth Pinion, oCP thermostat

Application: Caterpillar C15, Cummins ISX, Detroit Diesel S60, Freightliner, International, Volvo Truckreplaces: Delco 8200033, 040, 083, 289; 8300009; 10461753, 10461777; 19011506, 516, 518, 519, 521notes: Solenoid positioned at 82°.Features: IMS (Integral Magnetic Switch)OCP (Overcrank protection)

22

6912Nstarter - Delco 39Mt series12 Volt, CW, 11-tooth Pinion

replaces: Delco 8200050, 8200090, 8200104, 8200290 Used on: Kenworth, Peterbilt w/ Caterpillar C9, C10, C11, C12, C15; Cummins ISM, ISX Diesel EnginesFeatures: - IMS (Integral Magnetic Switch)- OCP (Overcrank protection)Note: Solenoid positioned at 82 degrees.

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39 model

23

6914Nstarter - Delco 39Mt series12 Volt, CW, 11-tooth Pinion,

oCP thermostat

replaces: Delco 8200037, 288; 8300020; 19011500, 505, 531; 10461334Used on: Mack Trucks E-7

notes: Solenoid positioned at 52 degrees.

6913Nstarter - Delco 39Mt series12 Volt, CW, 12-tooth Pinion

replaces: Delco 8200186, 8200291, 8300004, 19011515Used on: Volvo Trucks D12Features:- IMS (Integral Magnetic Switch - OCP (Overcrank protection)

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39 model

6907Nstarter - Delco 39Mt series 12 Volt, CW, 12-tooth Pinion rotatable nose, oCP & IMs

Application: Navistar Cummins Enginesreplaces: Cummins3102919,Delco Remy10461760,10461769,19011510,19011513,19011515,19011517,19011526,8200028,8200030,8200042,8200045,8200058,8200072,8200081,8200085,8200087,8200182,8200186,8200218,8200219,8200291,8200360,8200433,8200469,8300061,Denso 428000-5430,Freightliner MITIN1378,MitsubishiM009T70279,M9T70279,M9T72078,Volvo20430285,20520903,21001825,85103338,VV0279

6867Nstarter - Delco 39Mt series 12 Volt, CW, 11-tooth Pinion rotatable nose, oCP & IMs

Application: Freightliner, Sterling, Western Star, Kenworth, Peterbilt, Mack and Volvo replaces: Delco Remy19011518,19011521,19011529,19011530,19011500,19011505,19011531,19011516,10461777,8300019,8300009,8300020

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6924Nstarter - Delco 39Mt series 12 Volt, CW, 11-tooth Pinion rotatable nose, oCP & IMs

Application: Navistar Cummins Engines replaces: Cummins3103304,3103915,Delco Remy 10461334,10461753,10461755,10461777,19011500,19011505,19011506,19011508,19011516,19011518,19011519,19011521,19011529,19011530,19011531,8200031,8200033,8200037,8200038,8200040,8200050,8200088,8200090,8200091,8200104,8200288,8200289,8200290,8200308,Denso 428000-1211,428000-1220,428000-1221,428000-4420,428000-4430,428000-4440,428000-5190,428000-5730,FL0579,FL0777,FL0975,M93579,MIB97059,MIB97059FL,MIB970777,MIB970975,Mack Truck8MJ4298AM,8MJ5439M,MK0077,MK1075,MK1078,MK2078,MitsubishiM009T70579,M009T70979,M9T70579,M9T70979,Navistar815734C91,IN0976,IN1478,PAC-CAR D61-6002-004D61-6002-008,PeterbiltPC0779,PC0979,PC1379,PC1479,PC1579,PC1779,PC1879,Prestolite (Leece-Neville) M125601,MS2-500,MS2-501,MS2-502,MS2-503,MS2-504,MS2-507,MS2-507,MS2-509,MS2-510,MS2-511,MS2-514,Volvo20851006,VV0776,VV0977,VV0979,VV1076,VV1979,VV2079

39 model

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6356Nstarter - 42 Model

12 Volt, CW, 12-tooth Pinion

replaces: Delco 1990483 & others; Delco Reman. 10461052 note: Solenoid positioned at 82°.

engine size: Diesel: up to 14.8 liters up to 900 cu. in.

system Voltage: 12 Volts

rotation: Clockwise or Counterclockwise

standard Pinions: 11-tooth/6-8 pitch,

Weight: 58 lbs (26.3 kg)

rotatable Drive Housing: Two-piece rotatable drive housing

Drive: Heavy duty design Positive engagement Rubber shock absorber

overcrank Protection: (optional) Prevents overcrank heat damage Circuit breaker automatically resets after it has cooled

Jump start Protection: (optional) Special shield and solenoid cap available to meet SAE J1493 recommendations

42 Model Detailed Specifications:

6371nstarter - 42 Model

12 Volt, CW, 12-tooth Pinion

replaces: Caterpillar 0R5218, 7N6503, 9L3597; Cummins 3603864RX, 3910645; Delco 1990353, 356, 362, 370, 379, 385, 387, 394, 399, 403, 404, 405, 425, 429, 441, 443, 452, 467, 469, 471, 480, 487, 492, 496;1993772, 775, 783, 795, 806, 820, 935, 937, 938, 939, 942, 943, 961, 983; 10478803, 804, 835, 931, 934, 936, 992, 994, 10479004, 10479052, 10479117, 10479162, 10479191; Delco Reman. 10461021; IHC 430138C91, 673796C92

42 model

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6513Nstarter - 42 Model

12 Volt, CW, 11-tooth Pinion, w/ oCP thermostat

replaces: Delco 1990428 & others; Delco Reman. 10461055note: Solenoid positioned at 82°.

6554Nstarter - 42 Model

12 Volt, CW, 11-tooth Pinion, oCP thermostat

Application: Freightliner, IHC, Kenworth, Peterbilt, Sterling, Volvo, Western Starreplaces: Delco 1990489, 10461062, 10461075, 10479080, 10479105notes: Solenoid positioned at 88°.

42 model

6370Nstarter 42Mt series

24 Volt, CW, 11-tooth Pinionreplaces: Delco 1990456, 1990485 & others; Delco Reman. 10461024

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r5 model

19503Nstarter - r5 series osGr

5.0KW/12 Volt, CW, 10-tooth Pinionreplaces: Denso 428000-444Used on: Freightliner, International, Kenworth, Peterbilt, Sterling, Volvo Truck w/ Cummins N14 Engines; Freightliner, International w/ Cummins ISX Engines

19502N

starter - r5 series osGr 5.0KW/12 Volt, CW, 10-tooth Pinion

replaces: Denso 428000-443Used on: Freightliner, International, Kenworth, Peterbilt, Sterling, Volvo Truck w/ Cummins M11 Engines; Freightliner, International, Kenworth, Sterling, Volvo Truck w/ Detroit Diesel S60 Engines; Mack E-Tech, E-7

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r5 model

19501Nstarter - Denso r5 series osGr

5.0kW/12 Volt, CW, 10-tooth Pinion

Used on: Freightliner, International, Kenworth, Peterbilt, Sterling, Volvo Truck w/ Caterpillar C11, C13, C15; Cummin ISM Enginesreplaces: Denso 428000-442

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notes

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notes

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