Vemag ROBOT 500The most versatile machine in the baker y industr y.

The Vemag ROBOT 500 is anincredibly versatile machine thatcombines the highest levels ofportioning accuracy, speed andproduct quality.

The ROBOT 500 is a single machinethat incorporates a number ofinnovative attachments to produce a variety of different bakery products.The Vemag offers you the highest levels of portioning accuracy, productionefficiency and versatility, whileconsistently delivering a superiorproduct. Its modular construction allowsthe Vemag to be configured for virtuallyany application and reconfigured as theapplication or requirements change.

The ROBOT 500 provides bakerswith:

n The highest level of flexibility andversatility through the use of a widerange of attachments.

n The highest level of reliability for all ofyour bakery production processes.

n The highest level of efficiency.

n The highest level of hygiene.

Highest level of flexibility

The ROBOT 500 will prove to be themost versatile machine in your bakery,providing efficient, high-speedproduction of all types of bakeryproducts. The ROBOT 500 is a singlemachine that incorporates manyinnovative attachments specificallydesigned for bakery applications. The ROBOT 500 sets the standard forportioning accuracy, speed and productquality. Each attachment is carefullydesigned to produce consistent, high-quality bakery items. Attachmentscan be easily swapped out in minutesso that you can produce a variety ofdifferent products.

Highest level of reliability

With more than 4,000 Robot 500sinstalled worldwide, the robust Vemaghas proven itself as a true workhorse. It has been designed for use in thetoughest working conditions. Allcomponents are designed to have along service life, a low level of wear, and low maintenance.

Highest level of efficiency

At the heart of the ROBOT 500 lies itsdouble-screw pumping system. Thedouble-screw system provides thehighest levels of portioning accuracyand virtually eliminates giveaway. Highoutputs are easily achieved.

Highest level of hygiene

The ROBOT 500 has been designedfor the highest levels of cleanliness andhygiene. The machine’s housing isconstructed entirely of stainless steel.Smooth surfaces prevent accumulationof product residues. Its split hopper iseasy to open and quick to clean. Thedouble-screws can be quickly removed.The entire system can be cleanedquickly and easily with low-pressurecleaning equipment.

The positive displacement double-screw assures gentlehandling of product and exact-weight portions.

The ROBOT 500 features a uniquepumping system – the patented double-screw. The double-screw’spositive displacement assures gentleand consistent handling of your productwithout overworking it…and exact-weight portions. The double-screwtransports the product from the hopperto the machine outlet without damagingthe product. Large inclusions and heavydoughs are handled with ease. Thedouble-screw is available in a variety ofconfigurations to handle virtually anytype of product.

The Vemag ROBOT 500 is theperfect solution as a:

n Dough divider

n Cookie dough depositor

n Batter depositor

n Filling depositor

n Bar extruder

n Coextruder

n Portioner

n Dough sheeter

n Fats and margarine sheeter

n Pie shell dough divider

n Pie shell filler

n Cup and pail filler

ROBOT 500

Guillotine Cut-off Attachment

The Guillotine Cut-off produces precise weight and size portions of the most fluid or viscous products. Simply swapout the insert to change the portionshape. Depositing consistent portionsonto lines – moving or stationary – iseasily accomplished. Ideal for dividingall types of breads, rolls, biscotti, muffinsand gourmet cookie doughs. It can alsobe used to accurately place and depositall types of fillings.

Dripless Valve Attachment

The Dripless Valve deposits exact-weight portions into pie shells, pans and othercontainers. It deposits accurately andgently without mess or containercontamination. Depositing precise andconsistent portions onto moving lineswith exact placement is easilyaccomplished. This is a great solutionfor depositing pie fillings, cream cheese,frosting, quiche and all liquid products.

Rotary Sheeter Attachment

The Rotary Sheeter extrudes smooth,uniform sheets of brownie batter andcookie dough with consistent thicknessand width. For panning applications, the Sheeter is equipped with a rotary cut-off device to ensure clean, evenedges with no mess. This system canalso be used to precisely sheetmargarine and fats onto a make-up line.

Vemag Dough Divider

The Vemag ROBOT 500 Dough Dividerwith a single-lane cut-off addsversatility to every production line and isperfect for all types of breads, buns androlls. The Vemag is easily adjusted toconsistently produce exact-weightportions of any dough absorption orcrumb structure. It can produce a widerange of portion sizes – from 5g to20kg. It is perfect for the baker whoneeds 60 - 100 portions per minute.

The Vemag ROBOT 500 is an economical solution for a wide variety of bakery applications.

Depositor Attachment

The Depositor attachment providesexact-weight portions of cookie dough into cups, tubs and bulk containers. It deposits accurately and gently withoutmess or container contamination. Largeinclusions are not damaged or crushed.Depositing precise and consistentportions onto moving lines is easilyaccomplished.

Bar Extruder Attachment

The Bar Extruder attachment producesa continuous flow of formed productwith consistent thickness and width.The Extruder's integrated cutoff devicecontrols the length of the product andensures exact-weight portions withclean, even edges. The Bar Extruder isdesigned for easy changeover from oneshape to another – simply swap out theinsert to change the portion shape.

Vemag ROBOT 500 Technical DataROBOT 500

Filling rate: Infinitely adjustable – up to2,500 kg/h (5,500 lbs./h)

Portion weights: 5 - 30,000 g, adjustable inincrements of 0.1 g or 1 g

Portioning speed: Up to 450 portions/minute(depending on product andportion size)

Vacuum system: 16m3/h

Hopper capacity: 110 liter / 230 liter optional(200 lb. / 400 lb. optional)

Weight: Approximately 400 kg (880 lbs.)

Power requirement: 4.9 kW at 50/60 Hz

Voltage Phase Cycles PowerConsumption

220 - 240 V 3ø 50/60 Hz 23A

400 - 480 V 3ø 50/60 Hz 13A

575 V 3ø 60 Hz 9A10

25 m

m (4

0.4"

)720 mm (28.3")

116 mm(4.5")

85 mm(3.3")

550

mm

(21.

6")

65 m

m (2

.5")

1195

mm

(47"

)

465 mm (18.3")

Ø680 (26.8")

980

mm

(38.

6")

1610

mm

(63.

4")

1791

mm

(70.

5")

965

mm

(38"

)

Ø965 mm (38")

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