vda 6.3 training & qualification

TÜV SÜD South Asia

VDA 6.3 Training & Qualification.Process audit for better supply chain.

Evaluate, analyse and enhance various

controls in manufacturing processes.

With TÜV SÜD and VDA QMC training.

TÜV SÜD South AsiaTÜV SÜD South Asia is the leading certification, auditing,

inspection, testing and training company with a strong

presence across India, Bangladesh and Sri Lanka. TÜV SÜD

South Asia has an extensive network of over 29 offices

including 11 labs across the three countries.

The company caters to a client base of over 10,000 companies

from field of auto, plant engineering, environmental technology,

food safety, textile & hardlines like toy testing, infrastructure

consultancy and technical as well as soft-skills training. At

present, TÜV SÜD South Asia has a talent pool of over 1200

employees.

TÜV SÜD South Asia – Academy

Division

Your people are your most important assets. When they are

abreast of new management trends, regulatory developments,

and quality and safety requirements, so is your business. That's

why an investment in training is an investment in your

organisation's success.

Bringing out the best in your people starts with having the right

partner. At TÜV SÜD South Asia - Academy Division, we

provide a wide range of training programmes. From work

safety, management systems and technical skills to high-level

executive programs. Each adds tangible economic value,

meaning your investment in people delivers increased

efficiency for your business.

VDA 6.3

VDA 6.3 is a process based audit standard which evaluates,

analyses and enhances various controls in manufacturing

processes. This standard is developed by the German

Automotive Industry. The VDA 6.3 process audit is an

assessment method to conduct process checks within a quality

management system and assess capability and performance.

The standard can be used by any organisation, for either

internal process audits or for evaluating potential or existing

suppliers. The German Automotive Original Equipment

Manufacturers (OEM) has recognised it to be an excellent

process monitoring tool for them and their suppliers. Revised in

2010, the standard was comprehensively restructured to reflect

the changes to the ISO 9001:2008 standard and essential

customer specific requirement.

VDA 6.3 - Training and

Qualification Matrix

All VDA 6.3 modules will be delivered by experienced

VDA QMC approved trainers from TÜV SÜD South Asia,

the official licensee of VDA QMC in India.

Module Course Title Duration

(In Days)

Module A General Basics for Process Auditor Two Days

Module B I Process Audit – Serial Production One and

half Days

Module B II Process Audit – Product Life Cycle Three

Days

Module C Certified Process Auditor with One Day

Auditor Card and Certificate

Module D Upgrade Training – Two Days

(from old VDA 6.3 to new VDA 6.3)

Module E Qualification as Process Auditor Five Days

VDA 6.3 in the Product Life Cycle

with certified examination

VDA 6.3: Module A – General Basics for Process Auditors Course objectives

This module contains basics of process auditing for VDA 6.3. It

includes introduction to auditing approach and techniques to

audit general requirements, methods, principles and quality

risk analysis. This module is based on the process approach to

ISO 9001, ISO TS 16949 and other respective customer

requirements.

At the end of the module participants will learn to understand

the structure, content and evaluation system of VDA 6.3, and

would be able to understand how the requirements apply to

their own processes.

This course gives primary level qualification to participants

who wish to progress to Module B II and become competent to

undertake audits for VDA 6.3.

Pre-requisites for participation

Basic knowledge of Quality Management Systems Working experience in Automotive Industry

Topics covered

Quality Management Systems, application and benefit for

process audits (ISO 9001, ISO/TS 16949)

Quality Management methods (production part approval,

control plan, quality plan, risk analyses) Risk analysis with "Turtle" analysis method Communication, ethics and code of conduct Customer requirements and their interpretation (VDA

requirements, specific customer requirements) Steps of the process-approach audit (from preparation to

completion) Process evaluation and its rules

Duration: Two days course with examination of 60 minutes

Qualification certificate

After successful completion of the training and the knowledge

exam, participants will receive a TÜV SÜD & VDA QMC

qualification certificate, which is a pre-requisite for taking

the VDA 6.3 auditor qualification exam (Module C).

VDA 6.3: Module B I - Process Audit - Serial ProductionCourse objectives

On basis of the process approach of ISO 9001 underlying

ISO 16949 and respective customer requirements, this one and

half days training would help the participants to understand the

application process of VDA 6.3 questionnaire in serial

production P5 – P7 on basis of interpretations and practical

examples. This would assist you to apply process audits

throughout the production chain, including after sales, risk

identification and potential determination.

The following focus areas are included and discussed using

practical examples:

Audit preparation Application of the respective questionnaires Supplements of the questionnaire with respective

preparation Customer requirements and their interpretation (VDA

requirements, customer specific requirements - CSR etc.) Evaluation rules and evaluation in serial production Documentation and completion

Duration: One and half days

Number of participants per batch: Maximum 16 participants

Who should attend?

This module is designed for professionals working in the

automotive supply chain, including those who are working in

design, engineering, purchase, logistics, quality and

manufacturing. This module is also designed for participants

who are either new to auditing, or have no prior experience of

VDA 6.3 and wishes to become qualified VDA 6.3 auditor for

internal and/or second party audits.




After successful completion of the training and after passing

the test, participants will receive a TÜV SÜD & VDA QMC

qualification certificate.

VDA 6.3: Module B II - Product Life Cycle

Course objectives

This module gives a detailed understanding of VDA 6.3

application and its requirements. This covers the entire product

realisation process, including Project Management, Products /

Process Design / Development, Supplier Management,

Production and Customer Interaction. At the end of the module,

participants will understand the structure, content and scoring

evaluation system of VDA 6.3 and will be able to undertake

effective process based audits within their organisation.

This module is a pre-requisite for participants who wish to

attend the Module C - Certified Process Auditors, a

qualification required to undertake second party audits for

VDA 6.3.

This module includes practical exercises and case studies to

equip participants to effectively audit and evaluate processes

in their organisations.

Topics covered

Quality systems, application and benefit of process audits

(ISO 9001, ISO/TS 16949) Risk analysis techniques Understanding and application of VDA 6.3 process

questionnaires Customer requirements and their interpretation (VDA

requirements, specific customer requirements) Planning, conducting and reporting a VDA 6.3 process audit

Evaluation rules and scoring criteria using the VDA 6.3

system Undertaking audits of potential suppliers to assess their

capability

Duration: Three days (In-house or open course)

Who should attend?

This module is customised for professionals working in the



manufacturing. This module is also designed for participants

who have proven Management System auditing experience or

who have attended VDA 6.3: Module A – General Basics for

Process Auditors.




After successful completion of the training and exam,

participants will receive a TÜV SÜD & VDA QMC qualification

certificate, which is a pre-requisite to apply for the VDA 6.3:

Module C - Certified Process Auditor.

VDA 6.3: Module C – Certified Process Auditor

Course objectives

This module is required to become a certified VDA 6.3 Process

Auditor. This module includes a knowledge and application

exam. After successful completion of both the exams,

participants will receive a VDA QMC auditor card and

certificate as a qualified VDA 6.3 Process Auditor to undertake

internal and second party audits.

Duration: One day

Who should appear for this

module?

This module is designed for professionals working in the



manufacturing. All participants must successfully complete

Module B II and for those who do not have previous auditing

experience must complete Module A as well.


Admission for this course takes place after successful

assessment of the registration form. The necessary form no.

1408 can be found on VDA QMC homepage www.vda-qmc.de

under “Training and Professional Development” or “Application

Forms”. Evidence of successful completion of Module A and

Module B II or Module D is required for the admission.




certificate.

VDA 6.3: Module D - Upgrade Training (from old VDA 6.3 to new VDA 6.3)

Course objectives

This training modifies the changes in old VDA 6.3 (1998 edition)

regarding generic approach, potential analysis evaluation, parts

of the audit process, evaluation guidelines, knowledge store as

well as changes in the questionnaires.

Duration: Two days

Who should appear for this

module?

VDA 6.3 Process Auditor (old).


Admission to this course takes place after successful

assessment of your registration form.

Pre-requisite for admission to Upgrade Training: Training

certificate of VDA 6.3 (old) and confirmation by employer that

auditing VDA 6.3 constitutes a significant part of the

applicant's job.




certificate.

VDA 6.3: Module E – Qualification as Process Auditor VDA 6.3 in the Product Life Cycle with certified examination.

Course objectives

This module is designed for professionals who wish to achieve

a formal qualification as a certified process auditor for VDA 6.3

within the shortest possible duration.

This module gives a detailed understanding of the VDA 6.3

application and its requirements. This course covers the entire

product realisation process, including Project Management,

Products / Process Design / Development, Supplier

Management, Production and Customer Interaction.

At the end of the module participants will understand the

structure, content and scoring evaluation system of VDA 6.3,

and will be able to undertake effective process based audits

within their organisation or at suppliers / potential suppliers

end.

Topics covered

Quality Management Systems, application and benefit of

process audits (ISO 9001, ISO/TS 16949) Audit communication, ethics and Code Of Conduct Risk analysis techniques

Steps of the audit process (from preparation to completion) Understanding and application of VDA 6.3 process

questionnaires Customer requirements and their interpretation (VDA

requirements, specific customer requirements) Planning, conducting and reporting a VDA 6.3 process audit Evaluation rules and scoring criteria using the VDA 6.3

system Undertaking audits of potential suppliers to assess their

capability

Duration: Five days

Note:

This module incorporates Modules A, B I, B II and C of VDA 6.3

training portfolio.

Who should attend?

This module is customised for professionals working in the

automotive supply chain, including those working in design,

engineering, purchase, logistics, quality and manufacturing.

This module is also designed for participants who are either

new to auditing, or have no experience of VDA 6.3 and who

wish to become a qualified VDA 6.3 auditor for internal and/or

second party audits.


Basic knowledge of Quality Management Systems

Working experience in Automotive Industry

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