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VDA4913 Advance Shipping Note Specification and User Guide In compliance with the recommendation VDA 4913-2 of the German Association of the Automotive Industry (Verband der Automobilindustrie) EXPLANATION of CONTENTS October 2003 Updated : March 2005 1/27 VDA_4913_2_ engV.doc

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Page 1: VDA 4913-2 engV Library/Others... · 2017-11-20 · VDA4913 Advance Shipping Note . Specification and . User Guide . In compliance with the recommendation VDA 4913-2 of the German

VDA4913

Advance Shipping Note

Specification and User Guide

In compliance with the recommendation VDA 4913-2 of the German

Association of the Automotive Industry (Verband der Automobilindustrie)

EXPLANATION of CONTENTS

October 2003 Updated: March 2005 1/27 VDA_4913_2_ engV.doc

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NOTICE

This brochure has been developed for exclusive use by our suppliers, to support their understanding of the Material Control System of Varroc Lighting Systems.

The subject matter contained herein is covered by a copyright owned by: Varroc Lighting Systems

This document contains information that may be proprietary. The contents of this document may not be duplicated by any means without the written permission of Varroc Lighting Systems. All rights reserved

Index

1. General Introduction 3

1.1. Varroc Supplier Portal / VSP

1.2. Varroc European Supply Chain Manual

1.3. European Logistics Agreement

1.4. European Varroc Plants List

1.5. Objectives

1.6. Data generation and transmission routing

1.7. General procedure

1.8. Putting together the shipment

4

4

4

5

6

7

7

8

2. ASN Data Transmission Standard and Record Description 9

2.1. Record description - EDI of advice note and transportation data

2.2. Appendix to B: Code values used in ASN-Message

11

18

3. Special conditions to the content of certain data elements 20

a. Header information - Advice note and transportation data record type 711

b. Unique data elements of transport-VDA - record type 712

c. Unique data element of Advice Note - record type 713

d. Advice note line entries - record type 714

e. Packaging data - record type 715

f. Text data on item - record type 716

g. Labelling4. Corrections 25

5. Backup - Routine 25

6. European Carrier Code Table 26

7. Help ?! 27

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List of abbreviations

ASN =

CMMS3 =

DDL =

DCI =

EDI =

ENX =

FTL =

GSDB =

LLP =

LTL =

MITCOS =

OFTP =

VDA =

VSP =

Advance Shipping Note

Common Materials Management System

Direct Data Link

Daily Call-In

Electronic Data Interchange

European Network eXchange

Full Truck Load

Global Supplier Database

Lead Logistic Provider

Less Than Truck Load

Material In Transit On Screen

Odette File Transfer Protocol

German Association of the Automotive

Industry (Verband der Deutschen

Automobilindustrie) Varroc Supplier Portal

1. General Introduction

(Back to Index)

This brochure describes the requirements for an electronic Advance Shipping Notice to be used to convey shipping details between supplier and ultimately a Varroc receiving plant. The message initiated at the supplying source will be enhanced by data added from a single or multiple/ consolidator/ carrier transport pattern to reflect, online, its journey status.

This information will be loaded online into the Varroc-MITCOS-Intransit database by the supplier via electronic data transmission as well as by the carriers via already installed Carrier Computer Systems. All electronic supplier information is finally loaded as goods received information in the Push Button Receiving System of the Varroc user plants. Manual registration of goods received information at Varroc is thus obviated.

EDI - Electronic Data Interchange is a mandatory method of communication and data exchange for all suppliers to Varroc plants using CMMS3.

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1.1. Varroc Supplier Portal (VSP)

(Back to Index)

For the VSP registration you must have your Supplier/ GSDB Code (which you will find on your Nomination Letter/ Purchase Order).

- In case you do not have a Varroc GSDB code please contact your buyer to receive the Varroc ‘GSDB Supplier Request Form’.

Once you have received your supplier code please click on the following URL https://us.register.covisint.com/start.html to start the online VSP Registration.

Make sure to request the Varroc Supplier Portal Service Package during the registration process.

After the registration you should be in a possession of a Covisint User ID and password and the Varroc Supplier Portal service package should be granted to your Covisint User ID.

Once registered you will be able to access the VSP via the following URL: http://vsp.covisint.com

Questions about the Varroc Supplier Portal should be directed to the Covisint Help Desk at: http://www.covisint.com/contact/

1.2. European Supply Chain Manual

(Back to Index)

An overview of standard operating procedures can be found in the European Supply Chain Manual. The Manual is applicable to all suppliers supplying material to Varroc plants in Europe (whether those suppliers are located in Europe or elsewhere). In order to download the manual please:

Login to the VSP using the following URL: http://vsp.covisint.comClick on the ‘Supplier Manual’ tab followed by theLink ‘Supply Chain’

1.3. European Logistics Agreement

(Back to Index)

All suppliers are required to sign the European Logistics Agreement. The agreement contains details specific to each Supplier-Varroc relationship. The agreement is intended to outline pertinent operating procedures and supplier-specific information. In order to download the document please:

Login to the VSP using the following URL: http://vsp.covisint.com

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Click on the ‘Supplier Manual’ tab followed by theLink ‘Supply Chain’

The VDA standard is applicable for suppliers shipping to Varroc CMMS3 plants in Europe.

! 1.4. European Varroc Plants using CMMS3:

(Back to Index)

Plant Code 5-digit

Plant Code 2-digit Plant Name

0098A 4A DUEREN

0114A LB BASILDON

0120A TS SWANSEA

0133A 18 WUELFRATH

0141A AT BELFAST

0185A EC CADIZ

0259A PR PALMELA

0374A OA AUTOPAL – NOVY JICIN / CLIMATE

0374C OK AUTOPAL - HLUK

0374D OS AUTOPAL – NOVY JICIN / LIGHTING

0374E OL AUTOPAL – RYCHVALD

2602A YS FF* VALENCIA

6620A AU ENFIELD

6652A CF CHARLEVILLE

BNJ0A YQ FF* HALEWOOD

C88RA 8A BERLIN

FI1TA SZ ALBA

* Focused Factory

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1.5. Objectives

(Back to Index)

This standard was developed to achieve the following objectives:

Immediate availability of advice note and transportation data at Varroc worldwide

Pre-information through EDI to the recipient of the goods that the consignment is on theway (In-transit information)

Enhanced visibility of material flow leading to reduced excess inventory, shortages andpremium freight costs

Avoidance of manual input of receipt for material and packaging data with reduced risk of errors by the automatic downloading from the Varroc-MITCOS-Intransit database

The necessity of manually tracking in-transit shipments is obviated while maintaining100 % data integrity of the supplier ASN

Ensures agreement between our payment data and the supplier’s shipping record data. Faster settlement of payments is enabled through improved data integrity and reduced need for reconciliation for both Supplier and Varroc

Supports planning of shipments of empties at Varroc and the carriers

Enables in-transit information to be taken into account in the case of shipping schedulerequirements

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1.6. Data generation and transmission routing

(Back to Index)

The ASN messages generated by the supplier are transmitted to Varroc depending on the supplier's hardware configuration. On the network level we only accept TCP/IP. Currently this is available only via Varroc-Extranet. In the near future we will be connected to ENX as well. The OFTP standard is used as data communication protocol.

Suppliers develop their own programmes or purchase existing software from providers for:

Registering packing slip and transportation data including the generation of packing slips and shipment documents agreed on with Varroc

Transmitting and loading packing slip and transportation data to Varroc

1.7. General procedure

(Back to Index)

Mainframe / PC Application

ShippingSchedule

VDA 4913

OFTP

TCP/IP

r

a. The supplier has to make sure that hireceive Releases / DCI (pull/ push).

b. The supplier will prepare the necessaaccording to either the Daily Call-In reidentified by Varroc

c. The supplier sends an order to his regiod. Depending on the supplier’s hardware

necessary accompanying documents foEDI to Varroc

NOTA BENE: Data transmission to Varroc may only angoods have been picked up. “Immediately” means within may not be collected together and sent once daily. Transerrors which impair supplier performance.

October 2003 Updated: March 2005 7/27

Varroc

Supplie

IBM Mainframe

ODEXMailbox

MITCOS

s system is available 7 days a week to

ry consignment for shipment to Visteonquirement or other shipping instructions

nal carrierconfiguration, the supplier generates ther the day of pick-up and the input for the

d must take place immediately after the a maximum of fifteen minutes. The ASNs mitting data too early or too late leads to

VDA_4913_2_ engV.doc

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1.8. Putting together the shipment

(Back to Index)

The shipment process bases on the fact that a supplier sends material, which is packed on one or more trucks (1 truck = 1 conveyance) to one or more Varroc plants. One conveyance can contain several transport reference numbers (four in the following example), one for each receiving location (dock) of the receiving plant(s). These transport reference numbers all refer to the conveyance (= truck) they are packed on.

There may be several parts for each receiving location, which means there needs to be one ASN for each part. It is important not to combine different parts on one ASN, or, even worse, combine different parts for different receiving locations on one ASN.

Summarizing there are the following relationships:

1 conveyance n Receiving Plants = 1:n 1 Plant n Transport Reference Numbers = 1:n 1 Plant n Receiving Locations = 1:n 1 Transport Reference Number 1 Receiving Location = 1:1 1 Receiving Location n ASNs = 1:n 1 Receiving Location n parts = 1:n 1 ASN 1 part = 1:1

Putting together the shipment: Example of a supplier with 10 parts to two plants

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2. ASN Data Transmission Standard and Record Description

(Back to Index)

The Varroc ASN data transmission standard of packing slip and transportation data is based on VDA Standard 4913 “EDI of Packing slip and Transportation data”. It consists of the following record types:

711 Advice Note and Transportation data record (Header Record)

712 Unique Data Elements of Transport

713 Unique Data Elements of Advice Note

714 Advice Note line entries

715 Packaging Data

716 Text Data on Item

718 Production Sequence Data

719 Trailer Packing Slip and Transportation Data

717 Packing Data per Position

The data elements in the transmission standard are specified as Must (mandatory) or Can (optional) fields.

The record description with the must or can fields required by Varroc is provided on the following pages. The data elements currently not being used by Varroc have a special remark in the "Remark" column. They can be left blank. The classification M and K is stipulated by the VDA standard. Some of the fields in the VDA standard designated as K are fields with must be filled out for Varroc if they are relevant. These fields are marked as Must fields in the record description (from page 10 onwards).

The codes used for some data fields are provided in the appendix “Codes”.

The data transmitted contain information on parts and quantities, packaging and shipment. These data are loaded in the Varroc-MITCOS-Intransit database grouped according to transport reference number (transit document number = shipper number) and recipient plant.

This record is subsequently supplemented by the carriers in order to present current transportation data and the course of shipment. These data include the registration number of the means of transport and the planned date and time of arrival at the Varroc receiving plant or intermediate carrier.

The number of the means of transport has the highest level in the data hierarchy and enables transportation data to be downloaded from the Varroc-MITCOS-Intransit database into the goods receiving systems of the receiving plants by virtue of the concept of automatic registration of goods received (push button receiving concept). This procedure triggers a direct confirmation of arrival and finished off-loading of the truck in the Varroc-MITCOS-Intransit database.

By means of the Varroc-MITCOS-Intransit database, all internal Varroc users have access to the packing slip and transportation data and can immediately see the latest information on the material in transit.

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Permissible sequence of record types The sequence of record types stipulated must be respected. Within a transmission, transportation data records may be transmitted. Packing slip records may occur within a shipment, loading, reference number. The following example shows the permissible sequence of records.

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Rec. type

711 Ver. 02

Descr.: HEADER ADVICE NOTE AND TRANSPORTATION DATA Field Position: Definition Length K/M E.g..: Remarks 01 1-3 Record type 3 M '711' Constant02 4-5 Version number 2 M '02' Constant03 6-14 Customer number 9 M 'VISTE

ON' Number which the supplier has issued to Varroc. If no number is stipulated (only one number can be selected for the area of production), enter “Varroc”,

04 15-23 Supplier code 9 M aligned to the left.

'P68PA' Supplier code issued by Varroc (GSDB code). The first four characters identify the supplier. The fifth identifies the plant to which the supplier supplies.

05 24-28 Transmission number old 5 M ‘00001’ Start with '00001' for the first transmission. For subsequent transmission, take the number from the memory. Right-aligned with leading zeroes.

06 29-33 Transmission number new 5 M ‘00002’ Ordinal number which increases by 1 for each transmission. For the first transmission, the old transmission number = new transmission number. Right-aligned with leading zeroes.

07 34-39 Transmission date 6 M 981011 Form YYMMDD, year 2000 rule: YY greater than or equal 50, then YY is 19YY, if YY is less than 50, then YY is 20YY.

08 40-48 Sub-supplier number 9 K Also referred to as Intermediate Consignee Code / Contract Packer; mandatory for shipments to the Focused Factories:

1) Genk – 0098E (motherplant Dueren/ Germany)2) Genk – C88RC (motherplant Berlin/ Germany)

09 49-57 Carrier code 9 10 58 Storage code 1 K ' 11 59-128 Blank 70 M

Not required by Varroc; remains blank. Not required by Varroc; remains blank. Blank

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Rec. type

712 Ver. 02

Descr.: UNIQUE DATA ELEMENTS OF TRANSPORTATION Field Position: Definition Length K/M E.g.: Remarks 01 1-3 Record type 3 M '712' Constant02 4-5 Version number 2 M '02' Constant03 6-13 Transport reference

number 8 M Enter the number of the transit document or shipment, loading ref. no. from the

04 14-16 Suppliers Plant Code 3 K 05 17-30 Carrier/forwarding agent 14 M

forwarding order. Varroc terminology also includes Shipment Ref. No. For further details, cf. Section C, page 17. Right-aligned with leading zeroes. Not required by Varroc; remains blank. Not required by Varroc; remains blank.

06 31-36 Carrier date of goods transfer

6 M 981001 Date on which the shipment is transferred to the carrier/ forwarding agent, form YYMMDD.

07 37-40 Carrier time of goods transfer

4 M 1030 Time at which the shipment is transferred to the carrier/ forwarding agent, form

08 41-47 Transport gross weight 7 M

09 48-54 Transport net weight 7 K

10 55-56 Freight payment code 2 K 11 57 Carrier EDI code 1 K 12 58-61 Number of packages 4 K

HHMM. To be entered by supplier in kilograms, right-aligned with leading zeroes and no positions after the decimal point. To be entered by supplier in kilograms, right-aligned with leading zeroes and no positions after the decimal point. Not required by Varroc; remains blank. Not required by Varroc; remains blank. Is entered by the supplier and must agree with the corresponding number on the packing slips. Right-aligned with leading zeroes and no positions after the decimal point.

13 62-75 Carrier (Transport partner number)

14 M DX The Varroc code for the district carrier is to be entered here. See also Section C, item 2. Enter left-aligned.

14 76-77 Means of transport code 2 M 01 For trucks ‘01’ (vehicle registration no.) is used. For other codes cf. Appendix to B.

15 78-102 Conveyance number 25 M KAD373 Is entered by supplier and overwritten by carrier if the means of transport for

16 103-111 Tariff zone/Community tariff 9 K

further transportation changes. Is loaded into the Varroc-MITCOS-Intransit database. Enter left aligned. Rules for entering, cf. Section C, item 2. Not required by Varroc; remains blank.

17 112-117 Scheduled date of arrival 6 K 981026 Is only required for direct delivery to the receiving plant; form YYMMDD 18 118-121 Scheduled time of arrival 4 K 1000 Is only required for direct delivery to the receiving plant; form HHMM 19 122-124 Load metres 3 K 20 125 Truck type code 1 K 21 126-128 Blank 3 M

Currently not required by Varroc; remains blank. Not required by Varroc; remains blank. Blank

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713 Ver. 02Descr.: UNIQUE DATA ELEMENTS OF ADVICE NOTE Field Position: Definition Length K/M E.g.: Remarks01 1-3 Record type 3 M '713' Constant02 4-5 Version number 2 M '02' Constant03 6-13 Advice Note Number 8 M 001234

56 Right-aligned with leading zeroes, only numeric characters. Cf. remark in Section C.

04 14-19 Shipment date 6 M 981001 Form YYMMDD must agree with carrier transfer date (712-06). 05 20-24 Receiving location 5 M NA Enter code from release, left-aligned 06 25-26 Type of shipment 2 M ‘11’ Enter code in line with Appendix to B. 07 27-30 Customer’s code 4 K 08 31-42 Transaction/order number 12 K09 43-44 Procedure code 2 K 10 45-48 Blank 4 M

Not required by Varroc; also not possible since related to part number. Not required by Varroc; remains blank. Not required by Varroc; remains blank. Remains blank.

11 49-51 Plant Code customer 3 M NA To be entered by supplier corresponding to code in release. All packing slips

12 52-59 Consignment 8 K 13 60-68 Goods recipient number 9 K 14 69 ASN correction code 1 M

must be made up for a specific plant. Enter left-aligned. Not required by Varroc; remains blank. Not required by Varroc; remains blank. Standard is blank.

15 70-76 Storage location customer 7 K AP11A Here, the storage location code from the release (record type 512, position 19) must be entered.

16 77-85 Supplier number 9 K 17 86-99 Point of consumption 14 K 18 100-103 Release number 4 K 19 104-109 Customer’s reference 6 K 20 110-128 Blank 19 M

Not required by Varroc; remains blank. Not required by Varroc; remains blank. Not required by Varroc; remains blank. Not required by Varroc; remains blank. Blank

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Rec. Type

714 Ver. 03

Descr.: ADVISE NOTE LINE ENTRIES Field Position: Definition Length K/M E.g.: Remarks01 1-3 Record type 3 M '714'02 4-5 2 M '03'03 6-27

Version number Varroc part number 22 M

04 28-49 Vendor's part number 22 M 05 50-52 Country of origin 3 M 06 53-65 Shipment quantity 13 M

07 66-67 Unit of measure 1 2 M 08 68-80 Cumulative quantity

shipped 13 M

Constant Constant To be keyed in by the supplier according to Varroc-structure. See also para. C for special conditions. Left justified. Not required by Varroc; remains blank. Coded values, cf. Appendix to B. To be entered by the supplier. Right-aligned with leading zeroes, 3 decimal places. Part related (ex release) Right-aligned with leading zeroes and three decimal places , see also section C.

09 81-82 Unit of measure 2 2 K 10 83-85 VAT percentage 3 K 11 86 Blank 1 K 12 87-89 Item number advise note 3 M

13 90 Production sequencingcode

1 K

Part related Not required by Varroc; remains blank. Not required by Varroc; remains blank. To be generated automatically starting with 001 for every new advise note number and incrementing by ‘1’ for every part number; leading zeroes. Not required by Varroc; remains blank.

14 91-105 Heat-number 15 K

15 106 Requirement-code 1 M S

16 107-114 Hazardous material code 8 K '3622/2.1'

17 115 Preference status 1 M 18 116 Customs goods 1 M 19 117 Lighting tax 1 K 20 118 Inventory status 1 M 21 119-120 Engineering change

affected 2 M

Only for raw material deliveries, to be keyed in by the supplier. Only one part number per advice note should be allowed. No validation. Left justified. For deliveries of production material, enter ‘S’; for deliveries of spare parts, enter ‘E’; for other deliveries enter ‘M’. BLANK = not specified. Required for deliveries containing hazardous material. Format: UN number/dangerous class according to label number See Appendix Coded - blank = duty unpaid; coded - 1 = duty to be paid Not required by Varroc; remains blank. Not required by Varroc; remains blank. Coded - G = first delivery of a new part; coded - blank = not affected

22 121-128 Blank 8 M Blank

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Rec. type

715 Ver. 02

Descr.: PACKAGING DATA Field Position: Definition Length K/M E.g.: Remarks01 1-3 3 M '715'02 4-5 2 M '02'03 6-27

Record typ e Version number Packaging code Varroc 22 M

04 28-49 Packaging code supplier 22 M

05 50-62 Number of packages 13 M

06 63-65 Position number for packaging

3 M

Constant Constant To be entered by the supplier relative to the part number; left-aligned, max. 8 characters. Not required by Viarroc, but may be entered by the supplier for its own package. Enter left-aligned. To be entered by the supplier relative to the part number; right justified with leading zeroes. No decimal places. Transfer advice note entry, record type 714, pos. 12

07 66-78 Quantity in package 13 K 08 79-87 Package serial number

from 9 K

Not required by Varroc; remains blank. Left-aligned entr y.

09 88-96 Package serial number to 9 K 10 97-108 Packaging dimensions 12 K

11 109 Stackability 1 K 12 110-124 Storage request number 15 K

13 125-128 Blank 4 M

Left-aligned entry. Transport volume measurements - length, width, heights in mm. See also Section C. Left justified. Stackability of the load unit Number of store release at External Service Provider ESP; not required by Varroc. Blank

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Rec. Type

716 Ver. 02

Descr.: TEXT DATA ON ITEM Field Position: Definition Length K/M E.g.: Remarks01 1-3 Record type 3 M '716'02 4-5 Version number 2 M '02'03/1 6-27 Text 1 22 K 03/2 28 Blank 1 M03/3 29-36 Package slip no. 8 K 03/4 37 Control item indicator 1 K 03/5 38-45 Blank 8 M04 46-85 Text 2 40 K 05 86-125 Text 3 40 K 06 126-128 Blank 3 M

Constant Constant Not required by Varroc; remains blank. Blank Required for separated packaging check slip, left-aligned. Not required by Varroc; remains blank. Blank Not required by Varroc; remains blank. Not required by Varroc; remains blank. Blank

Rec. Type

717 Ver.

Descr.: SINGLE PACKAGE RECORD FOR ITEM

Field Position: Definition Length K/M E.g.: RemarksNot used by Varroc.

Rec. Type

718 Ver.

Descr.: PRODUCTION NUMBER DATA Field Position: Definition Length K/M E.g.: Remarks

Not used by Varroc

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Rec. type

719 Ver. 02

Description TRAILER ADVISE NOTE AND TRANSPORTATION DATA Field Position: Definition Length K/M E.g.: Remarks 01 1-3 Record type 3 M '719' Constant02 4-5 Version number 2 M '02' Constant03 6-12 Counter record type 711 7 M Number record type 711 transmitted 04 13-19 Counter record type 712 7 M Number record type 712 transmitted 05 20-26 Counter record type 713 7 M Number record type 713 transmitted 06 27-33 Counter record type 714 7 M Number record type 714 transmitted 07 34-40 Counter record type 715 7 M Number record type 715 transmitted 08 41-47 Counter record type 716 7 M Number record type 716 transmitted 09 48-54 Counter record type 718 7 M Number record type 718 transmitted 10 55-61 Counter record type 719 7 M Number record type 719 transmitted 11 62-68 Counter record type 717 7 M Number record type 717 transmitted 12 69-128 Blank 59 M Blank

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Appendix to B: Code values used in ASN-Message

(Back to Index)

Codes for advice note and transportation data

Unique data elements of shipment - Record Type 712

Position 14:

Transportation Code

Definition Varroc option

01 = Truck/Trailer no. x 06 = Rail piece freight no. 07 = Rail express freight no. 08 = Wagon number x 09 = Mail package number 10 = Freight number and/or number of

flight bill of lading x

11 = Vessel name x

Unique data elements of shipment - Record Type 713

Position 06: Transportation

Code Definition Varroc

option 01 = Truck sub-supplier x 02 = Truck customer (Varroc) x 03 = Truck consolidator x 04 = Truck rail/drop-body trailer x 05 = Truck supplier x 06 = Rail freight 07 = Rail express 08 = Rail wagon x 09 = Mail 10 = Air freight x 11 = Sea freight x

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Unique data elements of shipment - Record Type 714

Position 05: Country of origin Use the 3-character numerical code according to country list for the foreign trade statistics

France 001 Spain 011 Belgium and Luxemburg 002 Sweden 030 Netherlands 003 Switzerland 036 Germany 004 Austria 038 Italy 005 Hungary 064 United Kingdom 006 USA 400 Rep. Ireland 007 Canada 404 Denmark 008 Japan 732 Portugal 010 Other countries 999

Appendix continued

Unique data elements of shipment - Record Type 714

Position 15: Requirement

code Definition Varroc

option S = Production x E = Service x U = Production and Service M = Prototype

blank = no indication

Unique data elements of shipment - Record Type 714

Position 17: Preference status

Requirement code

Definition

G = origin in EU; preference rights for all countries withagreement on origins

W = original goods of EU; preference rights for tradewith EFTA countries

C = Switzerland I = Iceland N = Norway X = Not yet examined; goods without preferred origin

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3. Special conditions to the content of certain data elements

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For some data elements, Varroc has to work within his organisational rules. Therefore special conditions to the content of certain data elements have to be considered.

a. Header information - Advice note and transportation data record type 711

04 Supplier code Take the 5-character supplier code (GSDB code) as transmitted with releases. If you deliver from different production plants, each of your plants can have a different supplier code.

08 Sub-supplier (Intermediate consignee / Contract packer) Also referred to as Intermediate Consignee Code / Contract Packer; mandatory for shipments to the Focused Factories:

1) Genk – 0098E (motherplant Dueren/ Germany)2) Genk – C88RC (motherplant Berlin/ Germany)

b. Unique data elements of transport-VDA - record type 712(Back to Index)

03 Transport reference number For each receiving location (combination of plant code and dock code) a separate transport reference number has to be assigned (compare diagram on page 5). All suppliers must use a continuous transport reference number that must not be repeated within one year. Together with the supplier code it is a unique key.

08 Transport gross weight The total gross weight indicated on the ASN must be identical to the total gross weight on the forwarding order. It will be the total of the gross weights of all advice notes which were grouped to one transport reference number.

09 Transport net weight The total net weight indicated on the ASN must be identical to the total net weight on the forwarding order. It will be the total of the net weights of all advice notes which were grouped to one transport reference number.

13 Carrier

NOTA BENE: This field is also called ‘next destination’ by Varroc.

Entry of a two-character code is the precondition for correct electronic forwarding of the ASN to the next goods recipient. As explained below, this can be the code of the relevant regional carrier or even a receiving plant.

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A missing or false entry, but also delayed transmission of the ASN leads to a missing ASN for the next goods recipient and thus additional manual work for this recipient since the supplier data have to be entered manually.

The correct code to be entered results from the following rule:

PrincipleVarroc requires a two-digit regional carrier code to be entered which is made known to every supplier. This regional carrier code must also be entered when a sub-carrier picks up the goods. This two-character code must be entered left-aligned. If the correct code is unknown to you, you need to ask the responsible carrier for it.

Exceptionsa) If the carrier notifies the supplier of a direct delivery to the receiving plant, the

plant code (as in record type 713, pos. 11) must be entered in this field.

b) Suppliers who do not collaborate with one of our regional carriers (free deliveryto plant) enter the plant code of the receiving plant here (as in record type 713,pos. 11).

c) In the case of emergency delivery, the plant code of the receiving plant mustalways be entered.

15 Conveyance number

The Varroc-MITCOS-Intransit database allows only twelve digits to be entered for this information. Additional characters must not be entered. This number is absolutely necessary for automatic goods receipt (push button receiving). The entry must therefore be made according to uniform rules.

All Shipments to UK and LTL shipments:

car/ truck (single vehicle) – vehicle registration number

truck with trailer/ semi-trailer – vehicle registration number of trailer/ semi-

trailer

FTL and Milkrun shipments:

car/truck (single vehicle) – Route number + day indicatortruck with trailer/ semi-trailer – Route number + day indicator

ISO container – container number

Ford-fleet (truck fleet) – Ford’s own trailer number (SC..., ML...,

MT...)drop-body trailer (swap bodies) – drop-body trailer numberRail – wagon numberEmergency deliveries:

Air freight – air freight no. (master AWB) / if unknown

AETC number)

Road – air freight no. (master AWB) / if unknown

AETC number)Charter – AETC number

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c. Unique data element of Advice Note - record type 713(Back to Index)

03 Advice Note Number Only the numeric part of the Advice Note Number should be entered and transmitted to Varroc, since alpha and special characters are not processed. The Advice Note Number must be entered right-justified with leading zeroes.

The Advice Note Number on the delivery documents (packing slip) must be identical to the EDI message (ASN) and must not be repeated within twelve months.

15 Storage location Enter the market place information as received in the Release in record type 512, field 19 into this field.

d. Advice note line entries - record type 714(Back to Index)

03 Visteon's part number Visteon's part number is structured into three sections, prefix = 6 characters, right-aligned, base = 8 characters right-aligned and suffix = 8 characters left-aligned.

Example:Prefix Base Suffix

9 7 A G 1 6 K 2 4 6 7 D A1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

For the ASN it is important that Varroc gets the part number back in the structured form. Mainframe suppliers should transmit the part numbers as transmitted to him for releases.

06 Shipment quantity Within an ASN, the quantity of a part may only be listed as a total quantity (no quantity split permitted). A false specification of quantity affects the receiving process at the plant, the calculation of material requirements and also the calculation within the Direct Data Link (DDL) system.

Example:

Supplier Plant ASN no. Part Quantity Pos.

CORRECT: VWXYZ AB 12345678 Part 1 1000 items. Pos.1 Part 2 1000 items. Pos.2 Part 3 1000 items. Pos.3

FALSE: VWXYZ AB 12345678 Part 1 800 items Pos.1 Part 1 200 items Pos.2 Part 2 1000 items Pos.3 Part 3 1000 items Pos.4

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07 Unit of measure To indicate the unit of measure use the information transmitted in the VDA4905 (Release), record type 512, field 13.

08 Cumulative quantity shipped The cumulative quantity shipped contains the cum shipped since rollback incl. this shipment per part number / receiving plant. In European and partly in South American plants (Argentina/Brazil), rollback is on 1 January for each year. For North American, rollback is set to 1 August of each year.

12 Item number advise note One or several part numbers may be entered for each advice note. If only one part number is entered, there is also only one item number 001. If it is necessary to enter several part numbers on one advice note, the item number for each further part number is increased by 1 (see above example under ‘06 Shipment quantity’). The same item number must be cross-referenced on record type 715 Packaging data. When several part numbers are packed onto one pallet then only one advice note should be used as this consignment is considered as one unit load.

16 Hazardous material code The shipment of hazardous material must be specially identified and announced to the consolidator. Use the coding as described by the international UN regulations (Orange book). The format of this 8-digit field is as follows:

UN number/dangerous class according to label number Example: 3622/2.1

For hazardous material a separate transport reference number must be used.

e. Packaging data - record type 715(Back to Index)

The packaging information included in the ASNs is used by Varroc to track a selection of high cost/high impact container types. The quantity of tracked containers is subject to ongoing enhancements.

All suppliers must include packaging information in their ASNs. This procedure applies to all packaging types and durable container codes.

Packaging Guideline

All suppliers must comply with the Varroc European Supplier Packaging Guide. Please assure to complete and return the following forms:

- European Supplier Logistic Template - European VE1121P - Packaging Data Form

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To download the Packaging Guide and the forms please login to the VSP using the following URL: http://vsp.covisint.com / Click on the ‘Supplier Manual’ tab followed by the Link ‘Supply Chain’

The procedure for returning empty racks / dunnage is also highlighted in the manual. Please note that the procedure for the retrieval of empties must be agreed with the receiving Varroc plant.

f. Text data on item - record type 716(Back to Index)

03/3 Package slip no.

This field is used to refer to the number of the packaging check slip (Form 5427a), insofar as this additional document is still used. The packaging check slip number is entered for each advice note if the goods are delivered in durable packaging. In the case of expendable packaging, packaging data must be specified, but no packaging check slip number.

g. Labelling(Back to Index)

Varroc uses standard Odette labels for parts identification. The following picture shows a sample label as used by Varroc. Please notify the latest change in the upper right corner, where we now need to have the dock and marketplace information.

OcUp

G

tober 2003 dated: March 2005

Dock Marketplace

12345 ABCDEF

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4. Corrections

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Once the ASN’s have been generated and transmitted to Varroc per EDI, errors which are discovered by the supplier after transmission must not be corrected, and rectified data must not be transmitted to Varroc.

Instead, the supplier must inform the plant MP&L contact person about the errors so that theinformation can then be passed on internally.

5. Backup - Routine

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If it is not possible for a supplier to transmit advice note and transportation data to Varroc (because of problems with the computer system or premium freight delivery), the relevant advice note must be stamped “ No EDI “.In that case Varroc records the advice note data manually on internal systems.

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6. European Carrier Code Table(Back to Index)

Please note that Varroc cannot guarantee for the correctness of the information contained in the following tables. Due to recent route changes, etc. codes shown in the tables can be outdated or misleading. In case of doubt please contact your carrier to receive the valid code.

Country Carrier nameVisteon GSDB

CodeNext

destination CommentsAnterist+Schneider DFAZA 0P Consolidation point GermanyAnterist+Schneider DFAZB 0Q Consolidation point GermanyAstral DFBVA 0RAstral DFBVB 0SAstral DFBVC 0TAstral DFBVD 0UAstral DFBVE 0VAstral DFBVG 0XAstral DFBVH 0YAstral (Haering) DFBVJ 9AAstral (Cotrans) DFBVK 9IAstral (Massong) DFBVL 9KSchenker DFBLA 0KSchenker DFBNA 0LSchenker DFBNB 0MT / OPS tbd tbd Visteon Transports DE - UKRailmax DU1SA 3F

Gerposa-Salvesen DFBGA 9LGerposa-Salvesen DFBGB 9MGerposa-Salvesen DFBGC 9NTransfesa DFBTA 9P Consolidation point SpainVia Augusta DFBMA 9OTradisa DUL9A 9W

Wheels DTV7E FI BENELUXWheels DE8KA 0F ex FRANCEWheels DE8KB 0G ex ITALYWheels DE8KC 0H ex PORTUGALWheels DE8KD 0I ex SPAINWheels DE8KE 0J ex EASTERN EUROPE

Wheels DE8KF 9Qall domestic shipments,Valencia FF*

Wheels DE8KG 0Wall cross border shipments, Valencia FF*

Birds DFBDA 3WExel Logistics DFBFA 40 Landor StreetExel Logistics DFBSA 94 AvonmouthArchbold DFBPA 4ZFrans Maas DFBAA 3DFrans Maas DFBAB 3E UK Suppliers to CharlevilleHays DFBEA 3X Consolidation point England

* Focused Factory

Ger

man

ySp

ain

Port

ugal

Engl

and

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7. Help ?!

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Please consult the Varroc Contact List. In order to download the document:

Login to the VSP using the following URL: http://vsp.covisint.comClick on the ‘Supplier Manual’ tab followed by theLink ‘Supply Chain’ followed by theLink ‘If you are shipping to Varroc CMMS3 Plants’

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