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VATPL PRESENTATION

VALIANT ALUCAST TECHNOLOGY PVT. LTD.

VALIANT PRESENTATION : INDEX

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VALIANT ALUCAST Slide No.

- Business Sector ………………………………………………………………………………. 3 - Present Customer ……………………………………………………………………………….4- Production Line …………………………………………………………………………………5 & 6- HPDC Manufacturing Facility ……………………………………………………………….7- Process Flow ………………………………………………………………………………………8- Shot Model Simulation ……………………………………………………………………….9- Process Flow Die Making ……………………………………………………………………. 10- Current Production …………………………………………………………………………11 & 12- Thanks ………………………………………………………………………………………………… 13

BUSINESS SECTOR

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Automotive Non- Automotive

50%

50%50%

PRESENT CUSTOMER

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NON AUTOMOTIVE CUSTOMER

- PIAGGIO- FORBES MARSHALL- CROMPTON GREAVES

- PRISM ENTERPRISES- LAXMI HYDRAULICS PVT. LTD.- PRAGATI AUTOMATION PVT. LTD.- BVG ENERGY EFFICIENCY PVT. LTD.- EIBENSTOCK POSITRON ELECKTROWERK PVT. LTD.

AUTOMOTIVE CUSTOMER

PRODUCTION LINE

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AUTOMOTIVE COMPONENTS

Gear Box Cover Handle Bar Starter Mounting Plate

Intermediate Flange Cover Differential Cover

PRODUCTION LINE

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NON AUTOMOTIVE COMPONENTS

76 T Body Motor Body LED Back Cover

Smart Positional Housing Gear Case LED Housing

HPDC MANUFACTURING FACALITY

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Machine Make No.

580 T FRECH 01

180 T ITALIAN 01

125 T FRECH 01

TOTAL 03

PROCESS FLOW – MELTING TO FINAL PACKING

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Stage-10Melting

Starge-20 Degassing

Stage-30 Pressure Die

Casting

Stage-40 Trimming/

Fettling

Stage-50 Shot Blasting

Stage-60 Final Inspection

Stage-70Packing

Stage-80 Release For Shipment

Shot Model Simulation

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1) Metal Flow

2) Filling Analysis

3) Metal Velocity

4) Temperature

5) Solidification Analysis

6) Air Entrapment Analysis

7) Surface Defect Analysis

PROCESS FLOW FOR DIE MAKING

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Stage-10Shot Model

Stage-20 Shot

Simulation

Stage-30 Die Design

Stage-40 Die

Manufacturing

Stage-50 Die Assembly

Stage-60Die Spotting

Stage-70 Die Trial

CURRENT PRODUCTION- AUTOMOTIVE

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Gear Box Cover

Process : High Pressure Die Casting

Customer : PIAGGIO, Crompton Greaves

Material : ADC 12

Application : Engine Part, 3 Wheeler Handle Part, Mounting Part

Weight : Gear Box Cover – 1520 gm, Handle Bar – 980 gm,

Starter Mounting Plate- 1320 gm

Monthly Volume Qty. : 10000 each.

Handle Bar Starter Mounting Plate

CURRENT PRODUCTION- NON AUTOMOTIVE

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76 T Body

Process : High Pressure Die Casting

Customer : Prism Enterprise, Laxmi Hyd. Pvt. Ltd, BVG Energy Efficiency Pvt. Ltd.

Material : ADC 12

Application : Compressor Part, Electrical Motor Part, Street Light Part

Weight : 76 T Body – 2450 gm, Motor Body – 1900 gm,

LED Housing - 700 gm

Monthly Volume Qty. : 4000 each.

Motor Body LED Housing

VALIANT ALUCAST TECHNOLOGY PVT. LTD.

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Thank you