varset low voltage capacitor banks
TRANSCRIPT
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VarSet Brochureand Catalog
TM
Low-Voltage Capacitor Banks
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Do you need an easy solution to
immediately boost your facility’s energy efficiency and productivity?
Are products that blend superior quality,performance, and flexibility withexcellent value difficult to find?
Do you require the expertise, support, and reach of a global leader with
the responsiveness of a local supplier?
VarSet I I
Energy efficiency, as simple as VarSet
Whether you run a single site operation
or a globe-spanning enterprise, a fast and
easy way to enhance competitiveness is to
ensure that your power factor is corrected
and your electrical network is delivering
optimum power.
Choosing VarSet TM low-voltage capacitor
banks is a simple and reliable way to do
that. Count on VarSet equipment to bring
reliable energy efficiency to your electrical
infrastructure.
Engineered to meet your needs
High quality power = higher productivity
Power factor correction helps lower operating and capital costs, and can provide
a very quick return on investment:
> Reduce capital expensesby up to 30%.*
Optimize electrical system capacity, avoid
oversizing, and limit redundant capacity.
> Reduce reactive energy billingpenalties and lower operating
expenses by up to 10%.*
Boost power factor to lower utility bills
and reduce losses in transformers
and conductors.
> Reduce energy losses by up to 30%.*Optimize power consumption, reduce total
process energy consumption, and reduce
CO2 emissions.
> Improve power system andequipment reliability by up to 18%.*
Increase power quality to improve
business performance and reduce
unplanned outages, as well as enhance
the reliability and service life of electrical
devices, while reducing harmonics
stress and potential damage to your
electrical network.
better energy
efficiency and
lower electricity
costs on your first
day with VarSet*
30%Up to
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II I VarSet VarSet I III
Maximizing energy efficiency gets easierand more economical with VarSet
Enhanced design creates superior performance
With decades of power factor correction
expertise behind it, VarSet is a complete
range of high-quality, wall-mounted capacitor
banks for fixed and automatic compensation.
Choose VarSet to make your business
more profitable, your power infrastructure
more reliable, and your electrical environment
safer. VarSet capacitor banks are suitable
for new construction or retrofit applications
in virtually any commercial, industrial, and
utility enterprise.
Designed and manufactured by Square D TM by Schneider Electric TM, using advanced
manufacturing methods and premium materials, VarSet capacitor banks are optimized to
provide superior, end-to-end operation and value through every stage of its life cycle.
Quality, reliability, and safety
- Pre-engineered power factor correctionsolutions ensure your installation delivers
more for less, on-time and on-budget
- Designed for easy installation
- High quality Square D by Schneider Electric
components provide improved performanceand robustness
- Square D by Schneider Electric built-incomponents, such as Spatial enclosures,
provide performance and safety
- VarSet equipment are fully type tested
lower operating
expenses*
Up to
10%Protection, durability, and safety you can trust
Active power Active power
Reactive powerReactive power
Powergeneration
Transmissionnetwork
Motor
Active power Active power
Reactive power
Powergeneration
Transmissionnetwork
Capacitor
Motor
Compensating for reactive power and harmonic distortion with VarSet capacitor banks is
one of the easiest ways to quickly maintain your facility’s power factor at an ideal level for
maximum power system efficiency and cost reduction.
Comprehensive products for multiple applications
- Large choice of wall-mounted enclosuresfrom 25 to 300 kVAR
- Suitable capacitors for low and mediumharmonic level and type of loads
without power factor correction
with power factor correction
energy loss
reduction*
30%Up to
*Performance reflects actual customer experience, your results may vary depending on your environment.
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IV I VarSet VarSet I V
Engineered for superior performanceand long-term value
The entire VarSet range offers a unique,
simple, cost-effective, wall-mounted
capacitor system that will help reduce
your utility bills and will not take up any
floor space in your electrical rooms.
Unlike standard floor-mounted systems
that take up floor space, these systems
can be mounted above existing
equipment or on any free wall space.
Choose from standard automatic type
systems or detuned for areas with high
concentration of electronic loads that
cause harmonics on the network.
Simplicity
> Easy installation - compact enclosure up to 300 kVAR
- top cable connections
- easily accessible gland plates for power
cables entry and connections
- mounting brackets for easy wall mounting
> Ease-of-use and maintenance- easy programming and commissioning
with Varlogic TM controller
- simple replacement or retrofit of
VarPlusCan capacitors
> Straightforward EMS integration- Modbus communication protocol
(Varlogic NRC12 option) for integration
with building management and energy
monitoring systems
Reliability and durability
> Dependable performance - multicapacitor architecture
- step switching with special
design contactors
- overheating protection and alarm
for detuned reactors
- earthing studs welded to the frame
and door
> Majority of internalcomponents are Square D
by Schneider Electric products
Safety
> Protection - step protection with circuit
breaker to help ensure stage
overload protection that cannot
be achieved with HRC fuses
- thermal monitoring device
- incoming circuit breaker
protection (optional)
- rotary handle (in when incoming
circuit breaker is used)
> Robust enclosure - NEMA 1 for indoor application
- IK10 protection against
mechanical shocks
- high-quality welding and finish
> Tested and certified - compliant to CSA 22.2 No. 190
- compliant to UL810
quality certified
manufacturing
ISO
14000
Assembled in USA Assembled in the USAdoes not serve as an
expressed or impliedcertification that this
product is compliant
with the Buy American Act (BAA) Regulations
as defined in theU.S. Government’sFederal Acquisitions
Regulations (FAR).
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VI I VarSet VarSet I VIII
Quality, expertise, and support you can count on
For your future performance,choose the leader
We supply quality products, integrated solutions, and comprehensive services around the
world. Our proven expertise, strong local presence, and reputation for quality ensure all your
projects produce exceptional value. From custom engineering, end-to-end support, and
value-added tools, we’ve got you covered.
New projects
- Engineered solution, location, design,compensation, and filtering
Existing installations
- Harmonics diagnosis
- Power monitoring
- Revamping
Training
- Preventive maintenance/operation
Decommissioningand recycling management
- Dismantling
- Recovery
- Recycling
Maintenanceand services contracts
- Specialists close to your business
- Preventive maintenance/turnkey contracts
commitment
to quality
100%
Find out more aboutPower Quality solutions
We deliver smart and cost-effective solutions to improve your efficiency
> Reactivar, low-voltage capacitor banks
> AccuSine TM, Active Harmonic Filtering
VLVAW3N wall-mounted
Accusine
Howcanpowerfactorcorrectionandharmonic filteringbe partof yourenergyefficiencyprogram?
Consultthepowerqualitysolutionexperts.
Make the mostofyourenergy SM
Find out more, visit
www.schneider-electric.com
and download
5800BR0801
ReactiVar® LowVoltageCapacitor BanksStreamlining yourelectricalnetwork's capacity
Find out more, visit
www.schneider-electric.com
and download
5860BR0901
Catalogue
2012
AccuSineHarmonic filteringandreactive power
compensation
Powerfactorcorrection
P E 9 0 0 0 1
Find out more, visit
www.schneider-electric.com
and download
AMTED109015EN
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11
Energy
Efficiency
Immediate
Savings
ContentsVarSet Offer
Choice of Compensation Type 2
Construction of References – Principle 3
Offer Overview 4
Offer Range 6
General Characteristics 8
Physical and Electrical Steps 9
VarSet Components 10
Dimensions and Weights 12
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32
Examples
b VLVAF4P76200AB = VarSet Detuned, 600 V, 60 Hz, 200 kVAR with
incoming circuit breaker
Construction of References —Principle
Devices using power electronics (variable speed drives, rectifiers, UPS,
arc furnaces, fluorescent lamps, etc.) generate harmonic currents in
electrical networks.
Such harmonics can interfere with the operation of many devices, including
capacitors, which are highly sensitive to harmonics.
A high level of harmonic pollution causes capacitors to overheat and age
prematurely (breakdown).
Different types of compensation must be chosen according to the power of
the harmonic generators: standard or detuned. It can be selected as follows:
Choice of Compensation Type
V L V A W 2 N 6 6 1 0 0 A A
Equipment type Voltage Frequency Pow erUsed to differentiate
incomer
VLVAW2N:
small-size standard6 = 480 V 6 = 60 Hz 100 = 100 kVAR AA = lugs
VLVAW3N:
mid-size standard7 = 600 V AB = incoming CB
VLVAF4P: detuned
VLVFF4P: fixed detuned
Calculated ratio Qc/Sn > 20%
TDDi < 8%
THD(V) < 3%
No Yes
No Yes
TDDi < 20%
THD(V) < 7%
No Yes
Active filters
VarSet detuned
VarSet standard
What are these ratios?
> The Total Current Demand Distortion (TDDi)
ratio is harmonic current distortion against the
full load (demand) level.
> The percentage of Total Harmonic Voltage
Distortion (THD(V)) is measured at the
transformer secondary, at maximum load
and without capacitors.
Sn (kVA)
P (kW) Gh (kVA) Qc (kVAR)
Sn: apparent power of the transformer.
Gh: apparent power of harmonics-generating
receivers (variable speed motors, static converters,
power electronics, etc.).
Qc: power of the compensation equipment.
V : network voltage.
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54
Offer OverviewVarSet Offer Offer OverviewKey Features
Key Features
b Auxiliary transformer (120 V) included
b Top cable entry and connections
b NEMA 1
Options
b Incoming circuit breaker protection option with rotary handle
b Plinth accessory for floor mounting
> Included for VLVAF4P and VLVFF4P version
> For VLVAW2N and VLVAW3N versions ,
order the following part #’s:
for Enclosure VLVAW2N: order part #NSYSPF8100
and part #NSYSPS4100
for Enclosure VLVAW3N: order part #NSYSPF10100and part #NSYSPS4100
b Communication option
> NRC12 controller + modbus communication module
> Order your reference with addition of suffix C
b Sprinkler proof
> Included in 600 V offer
A Current Transformer Is Required For Automatic Control
In order to have automatic control, a current transformer must be ordered in
addition to the PFC bank.
A current transformer (not included) is necessary to provide accurate
network information to the VarSet’s controller in order to apply the correct
quantity of kVAR at any given time. It is recommended to choose a Split Core
Current Transformer Model 270R from the following list of options.
Note: CT must be sized to your network and have a secondary rating of 5A.
More details on the CT can be found in document 4210CT9701.
Catalog Number Current Rating *(Amperes)
270R-501 500:5
270R-102 1000:5
270R-152 1500:5
270R-202 2000:5
270R-302** 3000:5
270R-402** 4000:5
Note: When selecting a CT be sure to use proper rating factors for ambient
temperature conditions.
* Rating Factor 30 °C/80 °F Ambient Temp. = 1.33
Rating Factor 55 °C/131 °F Ambient Temp. = 1.0
** Models -302 and -402
Rating Factor 30 °C/80 °F Ambient Temp. = 1.0
Rating Factor 55 °C/131 °F Ambient Temp. = 0.75
Standard
VLVAW2N
Standard
VLVAW3N
Detuned
VLVAF4P/VLVFF4P
480 V 60 HzLugs
25 to 100 kVAR125 to 250 kVAR
75 to 200 kVARIncoming CB 125 to 300 kVAR
600 V 60 HzLugs
25 to 100 kVAR 125 to 250 kVAR 75 to 200 kVARIncoming CB
VLVAW2N
VLVAW3N VLVAF4P
VarSet Offer
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76
Offer Range600 V/60 Hz
Offer Range480 V/60 Hz
VarSet Offer
Low-Polluted Network
Standard
Power Lugs Incoming CB
25 VLVAW2N76025AA VLVAW2N76025AB
50 VLVAW2N76050AA VLVAW2N76050AB
75 VLVAW2N76075AA VLVAW2N76075AB
100 VLVAW2N76100AA VLVAW2N76100AB
125 VLVAW3N76125AA VLVAW3N76125AB
150 VLVAW3N76150AA VLVAW3N76150AB
175 VLVAW3N76175AA VLVAW3N76175AB
200 VLVAW3N76200AA VLVAW3N76200AB
225 VLVAW3N76225AA VLVAW3N76225AB
250 VLVAW3N76250AA VLVAW3N76250AB
Polluted Network With Detuned Reactors
Automatic
Power Lugs Incoming CB
75 VLVAF4P76075AA VLVAF4P76075AB
100 VLVAF4P76100AA VLVAF4P76100AB
125 VLVAF4P76125AA VLVAF4P76125AB
150 VLVAF4P76150AA VLVAF4P76150AB
175 VLVAF4P76175AA VLVAF4P76175AB
200 VLVAF4P76200AA VLVAF4P76200AB
Fixed
Power Lugs Incoming CB
75 VLVFF4P76075AA VLVFF4P76075AB
100 VLVFF4P76100AA VLVFF4P76100AB
125 VLVFF4P76125AA VLVFF4P76125AB
150 VLVFF4P76150AA VLVFF4P76150AB
175 VLVFF4P76175AA VLVFF4P76175AB
200 VLVFF4P76200AA VLVFF4P76200AB
Low-Polluted Network
Standard
Power Lugs Incoming CB
25 VLVAW2N66025AA VLVAW2N66025AB
50 VLVAW2N66050AA VLVAW2N66050AB
75 VLVAW2N66075AA VLVAW2N66075AB
100 VLVAW2N66100AA VLVAW2N66100AB
125 VLVAW3N66125AA VLVAW3N66125AB
150 VLVAW3N66150AA VLVAW3N66150AB
175 VLVAW3N66175AA VLVAW3N66175AB
200 VLVAW3N66200AA VLVAW3N66200AB
225 VLVAW3N66225AA VLVAW3N66225AB
250 VLVAW3N66250AA VLVAW3N66250AB
275 VLVAW3N66275AB VLVAW3N66275AB
300 VLVAW3N66300AB VLVAW3N66300AB
Polluted Network With Detuned Reactors
Automatic
Power Lugs Incoming CB
75 VLVAF4P66075AA VLVAF4P66075AB
100 VLVAF4P66100AA VLVAF4P66100AB
125 VLVAF4P66125AA VLVAF4P66125AB
150 VLVAF4P66150AA VLVAF4P66150AB
175 VLVAF4P66175AA VLVAF4P66175AB
200 VLVAF4P66200AA VLVAF4P66200AB
Fixed
Power Lugs Incoming CB
75 VLVFF4P66075AA VLVFF4P66075AB
100 VLVFF4P66100AA VLVFF4P66100AB
125 VLVFF4P66125AA VLVFF4P66125AB
150 VLVFF4P66150AA VLVFF4P66150AB
175 VLVFF4P66175AA VLVFF4P66175AB
200 VLVFF4P66200AA VLVFF4P66200AB
Note:
Low-Polluted Network = TDDi < 8%, THD(V) < 3%
Polluted Network = TDDi < 20%, THD(V) < 7%
VarSet Offer
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98
VarSet Offer General Characteristics
VarSet
Environment
Installation Indoor
Humidity up to 95%
Maximum altitude 2000 m
Enclosure
Degree of protect ion NEMA 1
Color RAL 7035
Degree of mechanical
resistance
IK10
Steps
Ste p prote cti on Wit h ci rcu it breake r
Electrical Characteristics
Connection type Three-phase
Power losses < 2 .5 W/kVAR w ithout detuned reactors
< 6 W/kVAR with detuned reactors
Tuning order
(VarSet Detuned)
4.2 p.u. (60 Hz ref)
Maximum permissible
over voltage
1.1 x Un, 8 h every 24 h
Standards
> CSA 22.2 No. 190
> UL810, UL508a
Incoming Connection
Short Circuit Rating
Wi th In com in g CB Wi th L ug s
From 25 to 100
kVAR/no reactors
65 kA (480 V)
50 kA (600 V)
25 kA
From 125 to 300
kVAR/no reactors
65 kA (480 V)
50 kA (600 V)
25 kA
With reactors 65 kA (480 V)
50 kA (600 V)
25 kA
Physical and Electrical Steps480 V and 600 V - 60 Hz
Type kVAR Min Step Resolution Num Mechanical
Steps (CBs)
Num Electrical
Steps
Sequence Electrical Steps
(Resolution)
S t a n d a r d
25 12,5 2x12,5 2 2 1,1,1,1 12,5/25,0
50 12,5 2x12.5 + 1x25 3 4 1.1.2.2 12,5/25,0/37,5/50,0
75 12,5 1x12,5 + 1x25 + 1x37,5 3 6 1,2,3,3 12,5/25,0/37,5/50,0/62,5/
75,0
100 25 2x25 + 50 3 4 1,1,2,2 25/50/75/100
125 25 1x25 + 2x50 3 5 1.2.2.2 25/50/75/100/125
150 25 2x25 + 2x50 4 6 1.1.2.2 25/50/75/100/125/150
175 25 1x25 + 3x50 4 7 1,2,2,2 25/50/75/100/125/150/175
200 25 2x25 + 3x50 5 5 1,1,2,2,2 25/50/75/100/125/150/
175/200
225 25 1x25 + 4x50 5 9 1.2.2.2 25/50/75/100/125/150/175/200/225
250 50 5x50 5 5 1,1,1,1 50/100/150/200/250
275 25 1x25 + 5x50 6 11 1,2,2,2 25/50/75/100/125/150/175/
200/225/250/275
300 50 6x50 6 6 1.1.1.1 50/100/150/200/250/300
D e t u n e d
75 25 1x25 + 1x50 2 3 1,2,2,2 25/50/75
100 25 2x25 + 1x50 3 4 1,1,2,2 25/50/75/100
125 25 1x25 + 2x50 3 5 1.2.2.2 25/50/75/100/125
150 25 2x25 + 2x50 4 6 1,1,2,2 25/50/75/100/125/150
175 25 1x25 + 3x50 4 7 1.2.2.2 25/50/75/100/125/150/175
200 50 4x50 4 4 1,1,1,1 50/100/150/200
VarSet Offer
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1110
Step Circuit Breaker
Each physical step is protected by a step circuit breaker that ensures that
our equipment is highly fault-tolerant, ensuring continuity of service even
when one or more capacitors are malfunctioning. This superior protection
provides a stage overload protection that cannot be achieved with HRC
fuses, furthermore it eliminates the need for spare fuses. The details of the
steps are on page 9.
Incoming Circuit Breaker
Square D by Schneider Electric circuit breakers are designed to ensure
maximum continuity of service. Our VarSet range of products has the option
of being protected with an incoming circuit breaker. Our range comes with
an option to integrate circuit breakers of 65 kA breaking capacity for 480 V
networks and 50 kA for 600 V networks. Rotary handle is also provided to
facilitate the disconnection of circuit breakers before opening the door. This
is an additional protection mechanism to ensure personnel safety.
Varlogic N Power Factor Controller
Our range of Varlogic N series of Power Factor Controllers are simple to
program, reliable, and intelligent. Varlogic Controllers offer user-friendly
features such as a large backlit display, intuitive menus, ergonomic layout of
buttons, direct display of main measurements, and intelligent self set-up.
The Varlogic N Controllers constantly measure the reactive power of the
installation, and control the connection and disconnection of capacitor steps,
to obtain the required power factor. The range is composed of:
p NR12: control up to 12 capacitor steps
p NRC12 with modbus: control up to 12 capacitor steps, with advanced
diagnostic functions and integrated modbus interface communication
module, which enables Varlogic functions to be connected to the energy
server EGX300. The EGX300 is an integrated gateway-server that requires
only a Web browser and Ethernet network to log and display real-time data
and trend plots.
Auxiliary Transformer
Auxiliary units, such as contactors, controllers, and fans, operate only on
120 Volts AC. The voltage for the auxiliaries has to be converted by an
auxiliary transformer. In order to simplify the installation process, VarSet
equipment comes with an integrated auxiliary transformer.
Other Accessories
Accessories, such as plinth (for easier installation on uneven surfaces,) canbe ordered as an option along with the VarSet equipment.
Varlogic NR6
VarSet Components
Circuit breakers
Varlogic NRC12
VarSet Componentsmajor components areSquare D by Schneider Electric components
VarPlusCan: Heavy Duty Capacitors
The VarSet range of equipment is integrated with heavy-duty aluminum
can capacitors (VarPlusCan) that are specially designed and engineered
to deliver reactive power continuously with low losses.
Features:
p continuous service
p high overload capabilities with good thermal and mechanical properties
p self-healing with discharge resistors
p pressure-sensitive disconnector on all three phasesp special film resistivity and metallization profile for higher thermal efficiency
and enhanced life expectancy
TeSys Contactors
Capacitor control is accompanied by a transient state resulting from the
capacitor load. This generates a very high overcurrent, equivalent to a short
circuit of short duration.
Unique technology contactors
The contactors used in our devices are specifically designed for capacitor
control. They are fitted with a contact block allowing the current to pass on
closing through damping resistors that limit the current on energization.
Personal safety
The contactors cannot be operated manually. The contactors are fitted with
covers to protect them from direct contact.
Safety of installations
Damping resistors are used to reduce transient over-voltage.
Continuing service life
These contactors are a ready-to-use solution that avoids the installation
of inrush reactors. Their service life is far longer than that of conventional
solutions.
Detuned Reactors
Detuned reactors enable the protection of capacitors against harmonics.
They are recommended for usage in harmonic-rich networks, and come with
4.2 p.u. tuning order.
They are equipped with a thermal protection device for step disconnection.
Spatial Enclosures
p NEMA 1
p IK10: Maximum possible protection against mechanical shocks and can
withstand 20 joules of energy.
Our VarSet offer comes with the assurance that the major
components inside are manufactured by Square D by
Schneider Electric, thus ensuring high quality.
TeSysTM LC1D range of contactors
Detuned reactors
Spatial enclosures
VarPlusCan capacitors
VarSet OfferVarSet Offer
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1312
VLVAW2N
VLVAW3N
VLVAF4P and VLVFF4P
Dimensions and Weights Dimensions and Weights
Dimensions (mm/inch) and Maximum Weight (kg/pounds)
VLVAW2N VLVAW3N VLVAF4P/VLVFF4P
H 850/33.5 1200/47.2 1200/47.2
W 800/31.5 1000/39.4 1300/51.2
D 400/15.7 400/15.7 400/15.7
D1 1200/47.2 1400/55.1 1200/47.2
Weight 80/175 125/275 265/585
Does not include plinth for VLVAW2N and VLVAW3N, optional, which adds 100 mm to height.
Standard
VLVAW2N
Standard
VLVAW2N
Detuned
VLVAF4P/VLVFF4P
480 V 60 HzLugs
25 to 100 kVAR125 to 250 kVAR
75 to 200 kVARIncoming CB 125 to 300 kVAR
600 V 60 Hz Lugs 25 to 100 kVAR 125 to 250 kVAR 75 to 200 kVARIncoming CB
61
61
12
1 2
D1
1
1
2
2
H
D
W
H
D
W 1
2
H
D
W
D1
D
H
W
D1
VarSet OfferVarSet Offer
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© 2
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Schneider Electric Industries SAS
US
Schneider Electric
105 Summit Park Dr.
Salisbury, NC 28146
1-888-SquareD (1-888-778-2733)
www.schneider-electric.com/us