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FLOW LINE SERVICE AND

STIMULATION PRODUCTS

www.kempervalve.com

VALVE & FITTINGS

Hose LoopsUnion Crossovers

Pup Joints

IntegralFittings

Swivel JointsCheck Valves 45° Laterals

Extra HeavyDuty Tees

Safety Relief Valves

Union Swages

Issue Date 7/15/03

Oilfield Hammer Unions ................................Swivel Joints - Code Red ..............................Swivel Joints - Code Silver ............................Pup Joints ......................................................Hose Loops ...................................................Integral Flow Line Fittings .............................Integral Manifold Fittings ...............................Union Bulls, CrossOvers and Swages...........Check Valves & Pressure Relief Valves.........Well Service Manifold Trailers........................ReBuild / ReCertification Facilities.................Mobile ReBuild / ReCert Teams.....................DNV Certifications List ..................................

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Kemper Valve & Fittings Corporation, one of the largest manufacturers of Oilfield Hammer Unions in the USA, has expanded our product offerings to include flow line fittings and fabrications specifically for the Stimulation and Service market. See our companion brochure “Oilfield Service and Distribution Products” for other Kemper Products.

Manufacturing PO Box 400Wauconda, Illinois 60084Local: 847-526-2166Toll Free: 800-323-1659 Fax: 847-526-2241

Distribution Sales 5650 Guhn Road Suite 110Houston, Texas 77040Local: 713-462-1665Toll Free: 800-231-2724Fax: 713-462-1626

Stimulation Sales2733 Industrial DrSulphur, OK 73086Local: 580-622-2048Toll Free: 888-533-3722Fax: 580-622-2058

Inquiries: [email protected]

Manufacturing: 800-323-1659Distribution: 800-231-2724

INDEX

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Stimulation: 888-533-3722

Manufacturing: 800-323-1659Distribution: 800-231-2724Stimulation: 888-533-3722 Manufacturing: 800-323-1659 Distribution: 800-231-2724 Stimulation: 888-533-3722

Figure 100 Figure 200 Figure 300 Figure 400

Figure 600 Figure 1002 Figure 1502

OILFIELD UNIONS

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FigureNumber

StandardService

Color Code(Subs - Nut)

Non-Shock Cold WorkingPressure Rating (psi) Nominal Pipe Size (Inches)

StandardService

H2SService 1 1-1/4 1-1/2 2 2-1/2 3 4 5 6 8 10 12

CWP Test CWP Test

100 1000 1500 • • • • • • •101 1000 1500 •200 2000 3000 2000 3000 • • • • • • • • • • •201 2000 3000 2000 3000 • 2 •206 2000 3000 2000 3000 • • • • • • • • • • •207 2000 3000 2000 3000 • • •211 2000 3000 • •300 2000 3000 •400 4000 6000 4000 6000 • 2 2 • • •402 4000 6000 4000 6000 •600 6000 9000 • • • • •

Figure G 6000 9000 6000 9000 • •602 6000 9000 6000 9000 • • • • • 2 • •

1002 10000 15000 7500 12000 • • • • • • • •1003 7500 12000 5000 7500 • • • •1502 15000 22500 10000 15000 • • • • • •2002 20000 30000 •2202 15000 22500 •

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1 - ALSO AVAILABLE IN 16” FIGURE 100 w/ BUTTWELD SCHEDULE 80 ENDS 2 - ALSO AVAILABLE IN API 8 OR 10 ROUND THREADED ENDS3 - MINIMUM ORDER QUANTITIES MAY BE REQUIRED FOR UNIONS PREPPED FOR SOUR GAS SERVICE, OR OTHER NON-STANDARD UNION CONFIGURATIONS

PLEASE CONSULT MANUFACTURING, DISTRIBUTION OR STIMULATION SALES FOR AVAILABILITY, MINIMUM ORDER QUANTITIES, AND PRICING

SWIVEL JOINTS - 10,000 & 15,000 CWP

Ä Extra High Pressure Long Radius Swivel Joints, Figure 1502 & 1002, in 1”, 11⁄2”, 2”, 3” and 4” sizes.Ä For test lines, fracturing, acidizing, cementing, and well servicing up to 15,000 psi CWP.Ä Swivel Joints can be custom configured in any style on short order.Ä Manufactured to the highest quality standards in the industry.Ä Optimal combination of core strength and case hardness, without sacrificing ductility.Ä Full traceability, including low temperature charpy impact values, included.Ä Maintenance, re-build and re-certification is available through our Sulphur, Oklahoma division.

Style 100 M x M Style 30

M x F

Style 80 M x F

Style 60 M x M

Style 100 M x F

4 Note: All Male Union Ends are supplied with Detachable Hammer Lug Nuts.

Manufacturing: 800-323-1659Distribution: 800-231-2724Stimulation: 888-533-3722

1” 1502 11⁄2” 15022” 1502

3” 15024” 1002

4” 1502

Style 10 M x M

Style 10 M x F

Style 50 M x F

Style 20 M x F

SWIVEL JOINTS, HOSE LOOPS - 6000 CWP

Ä High Pressure Swivel Joints 6000 psi CWP (Code Working Pressure) in 3⁄4”, 1”, 11⁄4”, 11⁄2” and 2” LPT sizes. Ä For test lines, fracturing, acidizing, cementing, and well servicing up to 6,000 psi.Ä Swivel Joints can be custom configured in any style for quick delivery.Ä Maintenance, re-build and re-certification is available through our Sulphur, Oklahoma division.Ä Material Traceability Reports included at no extra charge.Ä Hose Loops factory built to customer specification, hydrostatically tested and certified for service.

Style 103 Swivels, 2 Elbows Style 20

1 Swivel Style 301 Swivel, 1 Elbow

Style 401 Swivel, 2 Elbows

Style 502 Swivels, 2 Elbows

Style 602 Swivels, 1 Elbow



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Manufacturing: 800-323-1659 Distribution: 800-231-2724 Stimulation: 888-533-3722

Code Silver Hose LoopsTwo Style 50 Swivel Joints and one Figure 602 Hammer Union

PUP JOINTS

Kemper Non-Pressure Seal Pup Joints are available in1”, 11⁄2”, 2”, 3” and 4” nominal sizes. These Pup Joints are fac-tory fabricated, 100% hydrostatically tested at 1.5 times the rated cold working pressure, and certified for service.

Standard lengths range from 1 foot up to 20 feet at cold working pressure from 6,000 psi (Code Silver) 10,000 psi (Code Black) to 15,000 psi (Code Red).

Non-standard lengths in any quantity are available with minimal lead time for custom requirements. Please consult the factory for details.

Kemper 2”, 3”and 4” 15,000 psi (Code Red) Integral alloy steel Pup Joints are available in lengths up to 10 feet. They feature an entirely one piece, seamless upset-forged construction, made for use where welded or threaded connections are cause for concern. These Pups can be used with the complete range of high pressure and abrasive oilfield fluids.

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3” 1.0’ 2.0’ 3.0’ 4.0’ 5.0’ 6.0’ 8.0’ 10.0”

Wt. Ibs. 41.5 57.5 73.5 89.5 105.5 121.5 153.5 185.5

2” 1.0’ 2.0’ 3.0’ 4.0’ 5.0’ 6.0’ 8.0’ 10.0’

Wt. Ibs. 23.0 31.5 40.0 48.5 57.5 65.5 82.5 99.5

4” 1.0’ 2.0’ 3.0’ 4.0’ 5.0’ 6.0’ 8.0’ 10.0”

Wt. Ibs. 74 115 156 196 234 287 360 440

Ä Extra High Pressure Cementing/Circulating Hose Loops, Figure 1502 & 1002, in 2” and 3” sizes.Ä For test lines, fracturing, acidizing, cementing, and well servicing up to 15,000 psi CWP.Ä NEW ! Our “Extra Leverage“ Hose Loop features an extended (EX No. 7) piece to accomplish breaking, positioning, and making the swivel connection with less effort than standard hose loops.Ä Hose Loops can be custom ordered in non-standard lengths.Ä Manufactured to the highest quality standards in the industry.Ä Optimal combination of core strength and case hardness, without sacrificing ductility.Ä Full traceability, including low temperature charpy impact values, included.Ä Maintenance, re-build and re-certification is available through our Sulphur, Oklahoma division.

CEMENTING / CIRCULATING STEEL HOSE LOOPS

SIZE A1 A2 A3 B

2” 57” 60” 72” 10.69”

3” 57” 60” N/A 16.38

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Forged alloy steel body precision machined with integral 1”, 11⁄2”, 2”, 3” or 4” Figure 1502 Kemper hammer union ends avail-able for standard service (15,000 psi CWP) or sour gas service (10,000 psi CWP). Also available in Figure 602 or 1002 Kemper union connections, or in combinations to suit any installation. All Kemper flow-line products are delivered complete with full material traceability test reports, including charpy impact values at no extra cost. Both Tees and Ells are supplied with seals and detachable hammer lug nuts, and cushion ells can be ordered for flow-back service from the factory.

INTEGRAL FLOW LINE FITTINGS

SIZE A B C

1” 6.38 6.38 12.75

11⁄2” 6.38 6.38 12.75

2” 6.38 6.38 12.75

3” 8.00 8.00 16.00

4”1002 8.25 8.25 16.50

4”1502 9.09 9.09 18.18

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B

C

A

A


For use where fluid turbulence or abrasiveness can be a problem through short radius 90° ells, our one piece hammer union integral Long Radius Elbow will turn these fluids easily. Using the same centralized bore as our Long Radius Swivel Joints assures an even wall thickness through the bend for maximum erosion resistance. These elbows can be made with hammer union thread-to-nut, nut-to-nut, or thread-to-thread ends in any combination of Figure 602, 1002 or 1502. Also available prepped for sour gas service compliant to N.A.C.E. MR-01-75.

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INTEGRAL MANIFOLD FITTINGS

For incorporation into ground or truck mounted manifolds, the Kemper large bore 45° forged alloy steel Lateral is precision machined with integral 2”, 3” or 4” Kemper Hammer Union ends in almost any Figure Number combination.

Available for standard service (up to 15,000 psi CWP) or sour gas service (up to 10,000 psi CWP). De-tachable Nut assemblies, seals and full material traceability test reports, including charpy impact values are supplied with every Lateral at no extra cost.

4” large bore trailer mounted manifolds built to take 3” iron from the frac pump can over-stress standard tees at the 3” Figure 1502 frac line inlet. Kemper has engineered an exclusive large bore tee with a special Extra Heavy Duty 3” 1502 Female up.

This improved connection has a critical wall section that is 75% thicker than the standard 3” 1502. Together with its special 3” 1502 EHD Hammer Lug Nut and Segmented Ring Set, this manifold fitting will outperform other tees almost indefinitely. Available for standard service (up to 15,000 psi CWP) or sour gas service (up to 10,000 psi CWP).

Note: Companion Kemper 3” Code Red Swivel Joints must be supplied with a one inch longer No. 8 Pc. Male to accomodate the stouter overall length of the EHD Hammer Lug Nut. Please consult factory for more information.


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HAMMER UNION BULLS, CROSSOVERS AND SWAGES

Kemper Integral Hammer Union Bulls and Crossovers are manufactured to the same stringent specifications for material, heat treatment and dimensional tolerance as are Kemper Hammer Unions. Standard lengths and Union Figure Number combinations are stocked for im-mediate delivery and custom combinations or lengths can be delivered to order with minimal lead times. And because Kemper Integral Hammer Union Crossovers, Bulls and Swages are made to factory specs, service company users can be assured of exact, union to union compatability.

Kemper Integral Hammer Union Swages can replace couplings or nipples in oilfield service, stimulation and test systems where Hammer Union pipe connector modularity is essential. Standard API thread types and Union Figure Number combinations are stocked for imme-diate delivery and custom combinations can be delivered to order with minimal lead times.

NOTE: Kemper Hammer Union Crossovers and Swages with Male Union Ends are sold with the Hammer Lug Nut and / or Segmented Rings at no extra charge.


Union Bulls with Integral Autoclave™ AE High Pressure coned-and-threaded 9/16” standard connection.

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FLOW LINE CHECK & PRESSURE RELIEF VALVES

Kemper Dart Style Check Valves provide flow back protection in well service applications such as Acidizing, Cementing, Fracturing, Sand Control, and Well Kill. Available in 1”, 11⁄2”, 2” and 3” models with pressure ratings from 6,000 psi to 15,000 psi NSCWP. These spring-loaded dart checks assure flow back protection from 0 psi thru 15,000 psi. Kemper’s unique, modular design allows the valve to be assembled for standard or reverse flow. Easy replacement of worn component parts increase the service life of the valve.

Kemper Swing Type Check Valves feature the standard swing check to provide flow back protec-tion in well service applications. The swing style check valves provide unrestricted FULL BORE flow characteristics. 2”, 3” and 4” models are available with pressure ratings from 6,000 psi to 15,000 psi NSCWP, and are available in standard or reverse flow. Kemper’s unique modular design allows the swing and seat to be replaced with out discarding the valve body thus extending the life of the valve.


Kemper Pressure Relief Valves provide safe, over-pres-sure protection for reciprocating pumps, treating lines, pressure vessels, and other equipment operating under high pressure.

These valves make use of the systems own hydraulic forces to open at the preset pressure, and will stay open while fluid flow is gradually diverted out the discharge port until the system pressure drops below the preset limit. When the predetermined and adjustable blowdown pressure is reached, the valve will automatically and smoothly close. Exclusive Kemper discharge flow recirculation design as-sures minimal hydraulic shock to the pumping device or treating iron during valve closure.

Kemper Relief Valves are available in 11⁄2”, 2” and 3” mod-els with operation pressure ranges from 150 to 20,000 psi for standard or sour service.

Kemper Well Service Manifold Trailers dramatically reduce the hookup and breakout labor of any frac job, with time-savings of up to 50% over conventional hookups. Manifold Trailer fabrications to exact customer specifications or standard models are fabricated and equipped with Kemper Hammer Union Integral or Non-Pressure Seal Flow-Line, Swivel Joints, Tees, Laterals, Check Valves, Butterfly Valves and Hammer Unions. All Union End Connections are supplied with blanking caps for protection of the environment during transit. For detailed information or quotations to your specific requirements, consult us through the Kemper Valve Sulphur Oklahoma facility.

KEMPER MANIFOLD TRAILERS

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MOBILE REBUILD - RECERTIFICATION TEAMS

KEMPER REBUILD - RECERTIFICATION FACILITIESKemper Rebuild and Recertification Facilities provide complete management, rebuild and recertifi-cation of frac iron, such as swivel joints, pup joints, plug valves, check valves and relief valves. These services, continually managed, will significantly increase the life of equipment and maximize the return on your original investment. Kemper can provide programs for periodic managed inspection and re-furbishment of all flow and manifold iron. Please contact us for quotations regarding your inspection and maintenance requirements at any of the following locations;

Kemper - IME Division2733 Industrial DriveSulphur, OK 73086ph: 888-533-3722fax: 580-622-2058

SVP Products, Inc.3738 Kermit Highway

Odessa, TX 79764ph: 915-563-1041fax: 915-563-1042

Swivel Joint Repair210 Sandra StreetBerwick, LA 70342ph: 985-384-8666fax: 985-384-7881

Kemper’s Mobile Rebuild Teams provide Flow Line and Valve maintenance, repair, UT, and hy-drostatic testing at whatever location required to return your iron investment to productivity. These teams are scheduled out of our Sulphur Oklahoma Rebuild headquarters, and will spend as much time on site as needed. Every item of your equipment will be properly assessed, rebuilt, and recerti-fied for service. Equipment not suitable for rebuild service will be documented, and segregated for your disposition.

3" Figure 1002 w/ Line Pipe Thread3" Figure 1002 w/ Non Pressure Seal4" Figure 1002 w/ Butt Weld Ends4" Figure 1002 w/ Line Pipe Thread4" Figure 1002 w/ Non Pressure Seal5" Figure 1002 w/ Butt Weld Ends5" Figure 1002 w/ Line Pipe Thread6" Figure 1002 w/ Butt Weld Ends4" Figure 1003 (Misaligning) w/ Buttweld Ends5" Figure 1003 (Misaligning) w/ Buttweld Ends 1" Figure 1502 w/ Butt Weld Ends 1" Figure 1502 w/ Line Pipe Thread 1 1⁄2" Figure 1502 w/ Butt Weld Ends 1 1⁄2" Figure 1502 w/ Line Pipe Thread 2" Figure 1502 w/ Butt Weld Ends 2" Figure 1502 w/ Line Pipe Thread 3" Figure 1502 w/ Butt Weld Ends 3" Figure 1502 w/ Line Pipe Thread 4" Figure 1502 w/ Detachable Nut, Butt Weld Ends 4" Figure 1502 w/ Non-Pressure Seal5" Figure 1502 w/ Butt Weld Ends

TYPE APPROVAL CERTIFICATIONS

1 1⁄4" Figure 602 w/ Butt Weld Ends1 1⁄4" Figure 602 w/ Line Pipe Thread1 1⁄2" Figure 602 w/ Butt Weld Ends1 1⁄2" Figure 602 w/ Line Pipe Thread2" Figure 602 w/ Butt Weld Ends2" Figure 602 w/ Line Pipe Thread2" Figure 602 w/ Non Pressure Seal3" Figure 602 w/ Butt Weld Ends3" Figure 602 w/ Line Pipe Thread3" Figure 602 w/ Non Pressure Seal4" Figure 602 w/ Butt Weld Ends4" Figure 602 w/ Line Pipe Thread 4" Figure 602 w/ Non Pressure Seal1 1⁄4" Figure 1002 w/ Butt Weld Ends1 1⁄4" Figure 1002 w/ Line Pipe Thread 1 1⁄2" Figure 1002 w/ Butt Weld Ends1 1⁄2" Figure 1002 w/ Line Pipe Thread2" Figure 1002 w/ Butt Weld Ends2" Figure 1002 w/ Line Pipe Thread2" Figure 1002 w/ Non Pressure Seal3" Figure 1002 w/ Butt Weld Ends

ManufacturingPO Box 400Wauconda, Illinois 60084Local: 847-526-2166Toll Free: 800-323-1659 Fax: 847-526-2241



Inquiries: [email protected]

The following Kemper Hammer Union products have received Det Norske Veritas Type Approval Certification. Type Approval assures you can use these products with reference to the Certificate in DNV overseen fabrication projects without the need for individual item “project approvals”. Please consult factory for additional Type Approved products, and soon for ABS Type Approved product listings.

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DRILLING CONTRACTORS NABORS INDUSTRIES

PARKER DRILLINGROWAN INDUSTRIES

SUNFLOWER OFFSHORESANTA FE DRILLING

OEM’S CAN RIG

COPPER STATES RUBBERGATES RUBBER

TESCO CORPORATIONVARCO DRILLING SYSTEMS

SERVICE COMPANIES AMERICAN ENERGY SERVICESAPPLACHIAN WELL SERVICES

BJ SERVICESCONSOLIDATED INDUSTRIAL SERVICES

CUDD PUMPING SERVICESF.S.I.

HALLIBURTONMAVERICKPUMPCO

RIG MANUFACTURERS DRECO

IRI INTERNATIONAL

STATE OWNED COMPANIES ARAMCO SAUDI ARABIA

PEMEX MEXICOPDVSA VENEZUELA

WHEREVER IN THE WORLD OIL AND GAS EXPLORATION AND PRODUCTION ISUNDERWAY, KEMPER OILFIELD FLOW CONTROL PRODUCTS WILL BE FOUND. HERE IS A PARTIAL LIST OF COMPANIES THAT USE KEMPER PRODUCTS WORLD WIDE.

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DRILLING CONTRACTORS NOMAC CHEASAPEAKE

ENSCO DRILLINGGREYWOLF DRILLINGHELMERICH & PAYNE

Manufacturing PO Box 400Wauconda, Illinois 60084Local: 847-526-2166Toll Free: 800-323-1659 Fax: 847-526-2241



Inquiries: [email protected] http://www.kempervalve.com

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