ux series - quaser.com · ux series ux730 dyn equipped with state-of-art torque motor on swiveling...
TRANSCRIPT
UX SERIES
FANUC = SIEMENS = HEIDENHAIN =
Motor UX300 UX600 UX730DynEconomic
5 axes Multi face 5 axes 5 axes 5 axesSpindle code 9B 12B 15C 18A 24A 12C 9B 12B 15C 18A 24A 15C 18A 24A
X / Y / Z (kW) - 4 / 4 / 4 - - -
5.11 / 5.43 / 5.43 5.43 / 5.43 / 5.43 5.43 / 5.43 / 5.43 8.6 / 5.43 / 5.43
- - 4.87 / 4.87 / 4.87 -
A / C (kW) - 2.5 / 1.8 - - -
2.38 / 1.67 4.53 / 2.38 3.1 / 1.67 (4.53 / 2.29) 6.754 / 8.168
- - 3.1 / 2.29 -
TF
F
F
S
T
T
S
S
UX series
Value model
UX300Offer max. value for small parts up to Ø400 x 352 mm / 100 kg
1
FANUC = SIEMENS = HEIDENHAIN =
Motor UX300 UX600 UX730DynEconomic
5 axes Multi face 5 axes 5 axes 5 axesSpindle code 9B 12B 15C 18A 24A 12C 9B 12B 15C 18A 24A 15C 18A 24A
X / Y / Z (kW) - 4 / 4 / 4 - - -
5.11 / 5.43 / 5.43 5.43 / 5.43 / 5.43 5.43 / 5.43 / 5.43 8.6 / 5.43 / 5.43
- - 4.87 / 4.87 / 4.87 -
A / C (kW) - 2.5 / 1.8 - - -
2.38 / 1.67 4.53 / 2.38 3.1 / 1.67 (4.53 / 2.29) 6.754 / 8.168
- - 3.1 / 2.29 -
UX600equipped with proven mechanical swiveling-rotary table for working capacity up to Ø630 x 425 mm / 300 kg (Economic Version)Ø600 x 430 mm / 300 kgØ640 x 440 mm / 500 kgModular structure designed on UX600, UX730DynAll models use the same base, column, cross slider & ATC unit.Major difference are spindle head & A/C axes table.
Note: Content in red for Europe only.
2
UX series
UX730 Dynequipped with state-of-art torque motor onswiveling & rotary axesUX730Dyn: Ø730 x 475 mm / 850 kg
Performance models
3
4
R352
350
1014
0
650
150
500kg
Ø640
90440
Z tra
vel 5
0016
0
160
375
660
425
103.5
425375Y travel 800
+30° R356 - 120°
280
305580
R350
75
Max.work piece sizeW=300kg
425
Ø50
0370
Ø563
X travel 885
Ø630
- 120°
Ø730
R425
-120
°
R269
30°280
-120°
240 Ø370
Ø510
X travel 885
Ø510
X travel 995
50
R350
80
Ø60030
Ø400
R373
305580
375 425
+30°
Y travel 800
Z tra
vel 5
00
660
130
425375
160
120
Ø60
0 x
W50
0
375 425Y travel 800
Z tra
vel 5
00
+30°
475
130120 Ø50
0
630
50
180*
375425
125
137.5 Ø50
0
R408
R445280
Max.work piece sizeW=850kg
305 305Y travel 610
305305
30Z
trave
l 500
320 160
90
205X travel 410
205
340
280
390
370625
430 Max.work piece size
W=300kg
R312
40
Max.work piece sizeW=100kg
352
Schematic tool position
Schematic tool position
Schematic tool position
Schematic tool position
Schematic tool position
Schematic tool position
Schematic tool position
Schematic tool position
Cutting area and interference
UX300Belt / Coupling spindle
UX600Belt / Coupling spindle
UX600_EconomicCoupling spindle
Note: *175 as fit on Motor spindle
UX730DynCoupling spindle
Note: Content in red for Europe only.
5
R352
350
1014
0
650
150
500kg
Ø640
90440
Z tra
vel 5
0016
0
160
375
660
425
103.5
425375Y travel 800
+30° R356 - 120°
280
305580
R350
75
Max.work piece sizeW=300kg
425
Ø50
0370
Ø563
X travel 885
Ø630
- 120°
Ø730
R425
-120
°
R269
30°280
-120°
240 Ø370
Ø510
X travel 885
Ø510
X travel 995
50
R350
80
Ø60030
Ø400
R373
305580
375 425
+30°
Y travel 800
Z tra
vel 5
00
660
130
425375
160
120
Ø60
0 x
W50
0
375 425Y travel 800
Z tra
vel 5
00
+30°
475
130120 Ø50
0
630
50
180*
375425
125
137.5 Ø50
0
R408
R445280
Max.work piece sizeW=850kg
305 305Y travel 610
305305
30Z
trave
l 500
320 160
90
205X travel 410
205
340
280
390
370625
430 Max.work piece size
W=300kg
R312
40
Max.work piece sizeW=100kg
352
Schematic tool position
Schematic tool position
Schematic tool position
Schematic tool position
Schematic tool position
Schematic tool position
Schematic tool position
Schematic tool position
Motor spindle
6
clean grease
old grease old grease
Unique spindle technology
Grease replenishing system● Use car industry re-greasing principle
to supply “clean grease” at 60~100 hr
interval by 25~50 mm3 / shoot.
● The grease volume in 1st installation
can support 30,000 hr or 3 years.
● Standard on all
models
Transmission Lubrication Spindle code Speed rangeModel
ISO40
Re-grease system GB-4.1R 9,000 / 12,000 min-1 UX300UX600
Grease packed SC-4.2 12,000 min-1 UX600(Economic Version)
Re-grease system GC-4.0R
15,000 min-1UX300UX600UX730
Re-grease system MC-4.1R
Oil-Air system
GM-4.0A 24,000 min-1
UX300UX600UX730
GM-4.1A 18,000 min-1
● Belt driving
● Coupling
● Coupling
● Motor spindle
7
Transmission Lubrication Spindle code Speed rangeModel
ISO40
Re-grease system GB-4.1R 9,000 / 12,000 min-1 UX300UX600
Grease packed SC-4.2 12,000 min-1 UX600(Economic Version)
Re-grease system GC-4.0R
15,000 min-1UX300UX600UX730
Re-grease system MC-4.1R
Oil-Air system
GM-4.0A 24,000 min-1
UX300UX600UX730
GM-4.1A 18,000 min-1
8
1
2
3
4
56
To torque motor table
Thermal management
To meet more and more severe “WORKING ACCURACY” requirements,
our “THERMAL MANAGEMENT”:
1 Coolant through ball screw (CTB) To keep a). Under ±10 μm repeatability on X, Y & Z b). Stable rigidity on ball screw system2 Spindle cooling circuit3 Motor cooling circuit (for coupling spindle & motor spindle) 4 Motor mounting block cooling circuit (for coupling spindle)5 Head stock cooling chamber (UX600, UX730) 6 Oil cooler
LEVEL I - Standard
*
Note: *This item is optional for economic type.
9
Y
Y
X
X
0.029mm/div
0.002mm/div
Before compensation
After compensation
LEVEL II
7 Scale on X, Y, Z & C (Scale on A axis as standard)
8 Headstock thermal control X, Y & Z ± 10 μm (as standard)
LEVEL III
9 Measurement & compensation (opt.) 10 Touch probe cycles for automatic measurement of rotary axes (opt.)
Z
Z
Y
Y
0.014mm/div
0.001mm/div
10
Work envelope
MODEL UX300
UX300 (5 Axes)9B / 12B / 15C / 18A / 24A
Rotary Axis Tilting Axis
(C-axis) (A-axis)Max. swing (mm) Ø400
Table load capacity (kg) 100
Maximum R.P.M 25 min-1 25 min-1
Indexing accuracy 14 sec (10 sec) (10 sec)
Repeatability 4 sec (2 sec) (4 sec)
Clamping torque 490 Nm 1,372 Nm
Note: ( ) with absolute rotary encoder
- Content in red for Europe only.
UX600 (Economic Version) 12C
Rotary Axis Tilting Axis
(C-axis) (A-axis)Max. swing (mm) Ø630
Table load capacity (kg) 300
Maximum R.P.M 16.6 min-1 11.1 min-1
Indexing accuracy 20 sec (12 sec) (12 sec)
Repeatability 12 sec (5 sec) (8 sec)
Clamping torque 2,000 Nm 2,500 Nm
11
MODEL UX600
UX600 (5 Axes)9B / 12B / 15C / 18A / 24A
Rotary Axis Tilting Axis
(C-axis) (A-axis)Max. swing (mm) Ø600 Ø640
Table load capacity (kg) 300 500
Maximum R.P.M 33.3 min-1 33 min-1 25 min-1
Indexing accuracy 14 sec (10 sec) (10 sec)
Repeatability 4 sec (2 sec) (5 sec)
Clamping torque 1,666 Nm 2,300 Nm 2,156 Nm 2,900 Nm
UX730Dyn (5 Axes)15C / 18A / 24A
Rotary Axis Tilting Axis
(C-axis) (A-axis)Max. swing (mm) Ø730
Table load capacity (kg) 850
Maximum R.P.M 90 min-1 30 min-1
Indexing accuracy (5 sec) (5 sec)
Repeatability (2 sec) (5 sec)
Clamping torque 2,400 Nm 2,400 x 2 Nm
12
ATC system
13
48ATC
30ATC (Only for UX600 Economic version)
60ATC
14
910 mm
870 mm
605 mm
a
Ergonomic operation
MODEL UX300
1 Spindle to front at a convenient - UX300: 910mm - UX600 & UX730Dyn: 200mm From center of table to operator door - UX300: 605mm - UX600 & UX730Dyn: 625mm Max. size when operator door open - UX300: 870mm - UX600 & UX730Dyn: 830mm
a
15
625 mm
200 mm
MODEL UX600 UX730Dyn
Tool loading / unloading on magazine sideDocumentation & hand tool shelfSwivel type operation panel
bcd
b c d
16
Coolant & chip management
a
b
c
a 400 liter coolant tank with - Coolant through spindle: 20 bar - Spindle nozzle coolant: 3 bar (UX300) 3.5 bar (UX600 / UX730Dyn)b Dual augersc Chip conveyord Wash gun
17
a
c
d
18
Contorl: (F) = FANUC (T) = HEIDENHAIN (S) = SIEMENS
Technical dataUX300 UX600
Economic Version5 Axes Multi face 5 Axes
Spindle code 9B 12B 15C 18A 24A 12C
Work rangeTable size (mm) Ø320 Ø500
Travel X (mm) 410 (±205) 885 (+580 ~ -305) Y (mm) 610 (±305) 800 (+375 ~-425) Z (mm) 500 500 A (degree) / C (degree) +30° ~ -120° / 360° (Continuous) +30° ~ -120° / 360° (Continuous)Max. swing (mm) Ø400 Ø630Table surface to spindle nose (mm) 30 ~ 530 160 ~ 660Spindle nose to tilting center at 90˚ 30 ~ 530 160 ~ 660Max. work piece size (mm) Ø400 x 352 Ø630 x 425Table load capacity (kg) 100 300
Feed drive
Feed force X / Y / Z (N) 11,300 / 13,700 / 13,70011,519 / 11,519 / 11,519 (F)
13,700 / 13,700 / 13,700 (T)Rapid movement X / Y / Z (m / min) 36 / 36 / 32 36 / 36 / 36 A / C (min-1) A = 25 / C = 25 A = 11.1 / C = 16.6Acceleration X / Y / Z (m/s2) 5 / 5 / 5 3 / 4 / 4 (F) 3 / 4.5 / 4.5 (T) Dia. & pitch of the ball screw Ø45 / P = 12 / 12 / 12 Ø45 / P = 12 / 12 / 12
Accuracy Positioning / RepeatabilityISO 230-2 0.008 / 0.004 0.008 / 0.004JIS 6338 (300 mm) ±0.003 / ±0.002 ±0.003 / ±0.002VDI3441 0.008 / 0.004 0.008 / 0.004
Main spindleSpindle taper BBT40 HSK A63 BBT 40Max. spindle speed 9,000 12,000 15,000 18,000 24,000 12,000Spindle base speed F - - - - - 1,500 -
T / S 1,125 / - 1,500 / - 2,000 / - 2,000 / - 2,850 / - 1,500 / - 1,500 / -Spindle output KW (S6-25%) F - - - - - 15(3) -
T / S 32 / - 32 / - 27.7 / - 23(2) / - 24(2) / - 27.5 / - 27.5 / -Spindle torque Nm (S6-25%) F - - - - - 96(3) -
T / S 272 / - 204 / - 132 / - 113.8(2) / - 82(2) / - 133 / - 133 / -Spindle transmission Belt Coupling Motor (opt.) CouplingSpindle diameter (mm) Ø70 Ø80
Tool changerTool selection Random Random
Magazine positions 48 (std.) / 60 (opt.) 30 (std.) 48/60 (opt.)
Max. tool diameter (mm) 76.2 - 76.2
w/o adjacent tool (mm) 125 76.2 125
Max. tool length (mm) 280 200 280
Max. tool weight (kg) 7 7
CTC time–ISO 10791-9 (sec.) 4.6 8 (F) 7.7 (T)
Coolant systemCoolant tank capacity (Liter) 300 400
Pump capacity(1)
- Nozzle coolant 75 L / min., 3 bar 60 L / min., 3.5 bar
- Through spindle coolant 25 L / min., 20 bar 25 L / min., 20 bar
- Wash down 75 L / min., 3 bar 60 L / min., 3 bar
Machine sizeHeight (mm) 3,070 3,140 3,070 3,280
Floor space W x D (mm) 2,500 x 2,800 (48ATC) 2,500 x 3,160 (60ATC) 4,050 x 3,800
Weight (kg) 8,100 12,100
ConnectionsMain power 220 V / 60 Hz or 400 V / 50 Hz 220 V / 60 Hz or 400 V / 50 Hz
Power consumption (KVA) 36 (T) 44 (T) 30 (F) 35 (T)
Note: (1)At 60Hz. (2) (S6-40%) (3) (S3-25%)
19
UX600 UX730 Dyn
5 Axes 5 Axes9B 12B 15C 18A 24A 15C 18A 24A
Ø280 / Ø600 x W500 Ø600 x W500 Ø500885 (-580 ~ +305) 995 (-625 ~ +370)800 (+375 ~-425) 800 (+375 ~-425)
500 500+30° ~ -120° / 360° (Continuous) +30˚ ~ -120˚
Ø600 Ø640 Ø730130 ~ 630 140 ~ 640 180 ~ 680 175 ~ 675160 ~ 660 150 ~ 650 130 ~ 630 125 ~ 625
Ø600 x 430 Ø640 x 440 Ø730 x 475300 500 850
13,700 / 13,700 / 13,700 (T) 10,472 / 10,472 / 14,137 (S) 19,800 / 11,300 / 13,700
36 36A = 25 / C = 33.3 A=25 / C=33 A = 30 / C = 90
5 / 5.5 / 5.5 (T) (S) 5.5 / 5.5 / 5.5Ø45 / P = 12 / 12 / 12 Ø45 / P = 12 / 12 / 12
0.008 / 0.004 0.008 / 0.004±0.003 / ±0.002 ±0.003 / ±0.002
0.008 / 0.004 0.008 / 0.004
BBT40 HSK A63 BBT40 HSK A639,000 12,000 15,000 18,000 24,000 15,000 18,000 24,000
- - - - - - - -1,125 1,500 2,000 2,000 2,850 2,000 2,000 2,850
- - - - - - - -32 / 28.5 32 / 28.5 27.7 23(2) 24(2) 27.7 23(2) 24(2)
- - - - - - - -272 / 242 204 / 182 132 113.8(2) 82(2) 132 113.8(2) 82(2)
Belt Coupling Motor (opt.) Coupling Motor (opt.)Ø70
Random Random
48 (std.) / 60 (opt.) 48 (std.) / 60 (opt.)
76.2 - 76.2 -
125 76.2 125 76.2
280 200 280 200
7 7
7
400 400
60 L / min., 3.5 bar 60 L / min., 3.5 bar
25 L / min., 20 bar 25 L / min., 20 bar
60 L / min., 3 bar 60 L / min., 3 bar
3,280 3,280
4,050 x 3,800 4,050 x 3,800
12,100 12,700
220 V / 60 Hz or 400 V / 50 Hz 220 V / 60 Hz or 400 V / 50 Hz
38 (T) 41.3 (S) 38 (T) 41 (S) 46 (T) 42 (S) 43 51
Note: Content in red for Europe only. 20
15˚
Ø19
Ø23Ø17Ø7
54
20
30˚
26M
16X2
.0P44
.5
1.75
Ø22.5Ø17Ø7
28.1
11.1
5
Ø18.95
M16
X2.0
P
16.4
45˚
44.1
06
1.52
4
Ø7
Ø17Ø22
25
14.0
26
Ø18.796
M16
X2.0
P 19.1
06
45˚
MAX TOOL Weight D kgf
Ø12
5
A
B
C
MAX TOOL Weight D kgf
B
C
A
Ø12
5
15˚
Ø19
Ø23Ø17Ø7
54
20
30˚
26M
16X2
.0P44
.5
1.75
Ø22.5Ø17Ø7
28.1
11.1
5
Ø18.95
M16
X2.0
P
16.4
45˚
44.1
06
1.52
4
Ø7
Ø17Ø22
25
14.0
26
Ø18.796
M16
X2.0
P 19.1
06
45˚
MAX TOOL Weight D kgfØ
125
A
B
C
MAX TOOL Weight D kgf
B
C
A
Ø12
5
Standard / Option accessoriesUX300 UX600
Economic Version5 axes Multi face 5 axes
Spindle code 9B 12B 15C 18A 24A 12C
QUASER mill i (4+1 Axes) HEIDENHAIN TNC620 (4+1 Axes) HEIDENHAIN TNC640 (5 Axes) HEIDENHAIN Software option2 SIEMENS 840D Spindle oil chiller 12,000 min-1 SC-4.2 coupling spindle 9,000 min-1 GB-4.1R belt spindle 12,000 min-1 GB-4.1R belt spindle 15,000 min-1 GC-4.0R / MC-4.1R coupling spindle / 24,000 min-1 GM-4.0A motor spindle 18,000 min-1 GM-4.1A motor spindle 40 taper / 30 position tool magazine 40 taper / 48 position tool magazine 40 taper / 60 position tool magazine Pull stud for BT tooling system X / Y / Z linear scale & C rotary encoder Rotary encoder on A axes Coolant through ball screw Thermal compensation Coolant system 20 bar through spindle coolant Coolant wash gun Coolant wash down Chip conveyor Chip augers Cutter air blast Stainless steel chip pan & chip channel Work light Machine status light CE & EMC*/ GB 2 Port through table Reference rod (for thermal comp with probe) Laser tool measuring system
Note: * Standard for Eu area. - Machine specification might be different from the catalog if there is any specification update.
Pull stud and applicable tools
BT 40 (QUASER SUPPLY) ISO (7388-B) DIN (69872-A)
21
15˚
Ø19
Ø23Ø17Ø7
54
20
30˚
26M
16X2
.0P44
.5
1.75
Ø22.5Ø17Ø7
28.1
11.1
5
Ø18.95
M16
X2.0
P
16.4
45˚
44.1
06
1.52
4
Ø7
Ø17Ø22
25
14.0
26
Ø18.796
M16
X2.0
P 19.1
06
45˚
MAX TOOL Weight D kgf
Ø12
5
A
B
C
MAX TOOL Weight D kgf
B
C
A
Ø12
5
A tool lengthB tool median point(A/2)C tool diameterD tool weight
MOMENT=D*B(≦10.29N-m)
A tool lengthB tool middle point(A/2)C tool diameterD tool weight
MOMENT=D*B(≦9.85N-m)
UX600 UX730 Dyn
5 axes9B 12B 15C 18A 24A 15C 18A 24A
/ /
= Standard = Option = N / A
22
R815
R374
60°
1350
R670
2665
430
R670
650
Y Travel 610 305 305
X Travel 410 205 205
395
2500
1455
466
2486
3340
3160
(60A
TC)
Oil chiller
2780
(48A
TC)
Door Open 870
90
3573423185
30Z
Trav
el 5
00
30°
2020
2820
120°
1220
3070 B
Mist collector (opt)
Filtration unit(opt.)
605500
Y Y
YY
19
12H7(Std.) (Opt.)
11 193
Ø255
Ø255
2-Ø8 (2 port)
PCDØ45 2-Ø18X1.8±0.05L
4-Ø5 (4 port)
PCDØ37 Ø10X1.4L ±0.05
14H8 15 25123
14H8
28
14 241
Ø600
Ø50H7
30
30°3
0°
Ø500
500100100 100 100
500100100 100 100
Ø20H7Ø100.5
9.5
20A DETAIL A DETAIL
A DETAIL
A-A SECTION
A DETAILA DETAIL
A-A SECTION
A DETAIL
A-A SECTION
A AAA AA
2-Ø3.2 (2 port)
PCDØ45 G1/8
Ø600
Ø25H7 3.718
Ø70H7
2-Ø5 (2 port)
PCDØ45 Ø10X1.4L ±0.05
Ø50H7
18
2-Ø5 (2 port)
PCDØ32 Ø10X1.4L ± 0.05
20
12H7
2011
23
23
14H8 13
1
Ø500Ø320
A DETAILA DETAIL
A DETAIL
A-A SECTION
A DETAIL
A-A SECTION
A A A A
UX600 Economic
Layout
UX300
Installation dimension
UX300
Table dimension
Belt Couplig
B 3,070 3,140
23
800 240
200
R545 R680
R545
3950
2620
R485
Door
ope
n 83
0
2230880
200
625
770
4430
(Oil chiller of Motor spindle)
3800
(60
ATC
)
740
Oil chiller
3280
3280
Filtration unit(opt.)
(Chokes of Motor spindle)
Mist collector*2 (opt.)
(Chokes of Motor spindle)
A
Y Y
YY
19
12H7(Std.) (Opt.)
11 193
Ø255
Ø255
2-Ø8 (2 port)
PCDØ45 2-Ø18X1.8±0.05L
4-Ø5 (4 port)
PCDØ37 Ø10X1.4L ±0.05
14H8 15 25123
14H8
28
14 241
Ø600
Ø50H7
30
30°3
0°
Ø500
500100100 100 100
500100100 100 100
Ø20H7Ø100.5
9.5
20
A DETAIL A DETAIL
A DETAIL
A-A SECTION
A DETAILA DETAIL
A-A SECTION
A DETAIL
A-A SECTION
A AAA AA
2-Ø3.2 (2 port)
PCDØ45 G1/8
Ø600
Ø25H7 3.7
UX600 UX730
Installation dimension
Table dimension
UX600 UX730Dyn
UX600 UX730
A 1,024 978
Note: Content in red for Europe only. 24
We build machines in a hybrid way
- Very classic craftsmanship combined with most
advanced modern equipments in a clean environment...
QUASER MACHINE TOOLS, INC.
Address: No. 3, Gong 6th Rd., Youshih
Industrial Park, Dajia Dist,
Taichung City 437, Taiwan
Tel: +886 4 26821277
Fax: +886 4 26822045
E-mail: [email protected]
Web: www.quaser.com
QUASER EUROPE TECHNIC CENTER - SWITZERLANDAddress: Unterlettenstrasse 16 Postfach
162 CH-9443 Widnau
Switzerland
Tel: +41 71 722 43 43
Fax: +41 71 722 43 08
Mobile phone: +41798229028
KUNSHAN QUASER MACHINE TOOLS, INC.Address: (B) No. 287, Kangzhuang Road,
Zhoushi Town, Kunshan City,
Jiangsu,P.R. China
Tel: 0512-82627139
Fax: 0512-82627138
We build machines in a hybrid way
25
26
Fold
her
e fo
r fi
ling!
UX-E/12/09/2016
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4-2
47
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6R
QUASER MACHINE TOOLS, INC.
Address: No. 3, Gong 6th Rd., Youshih
Industrial Park, Dajia Dist,
Taichung City 437, Taiwan
Tel: +886 4 26821277
Fax: +886 4 26822045
E-mail: [email protected]
Web: www.quaser.com
QUASER EUROPE TECHNIC CENTER
- SWITZERLANDAddress: Unterlettenstrasse 16 Postfach
162 CH-9443 Widnau Switzerland
Tel: +41 71 722 43 43
Fax: +41 71 722 43 08
Mobile phone: +41798229028
KUNSHAN QUASER MACHINE
TOOLS, INC.Address: (B) No. 287, Kangzhuang Road,
Zhoushi Town, Kunshan City,
Jiangsu,P.R. China
Tel: 0512-82627139
Fax: 0512-82627138