utilizing waste plastic bottles in bituminous asphalt mix

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    Mekelle University

    Ethiopian Institute of Technology - Mekelle (EiT-M)

    Department of Civil Engineering

    A Study

    On

    Utilizing Waste Plastic Bottles in BituminousAsphalt Mix

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    Utilizing Waste Plastic Bottles in Bituminous Asphalt Mix 2014

    "Utilizing Waste Plastic Bottles in

    Bituminous Asphalt Mix"

    A Thesis Submitted in Partial Fulfillment of the Requirements for the

    Award of BSc. Degree in Civil Engineering

    By

    ABEL GEBRETSADIK, CE/UR0272/02, SECTION ONE

    SOSINA SEYOUM, CE/UR0694/02, SECTION THREE

    MILLION BAYOU, CE/UR0602/02, SECTION TWO

    ABRAHAM SEBSIBE, CE/UR0281/02, SECTION FOUR

    RUTHA TADESSE, CE/UR0652/02, SECTION TWO

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    Utilizing Waste Plastic Bottles in Bituminous Asphalt Mix 2014

    DeclarationWe, the undersigned students, declare that this research is our own work and all source of materials

    used to comply this report have been monotonously acknowledged.

    Name: ABEL GEBRETSADIK

    Signature:

    Name:SOSINA SEYOUM

    Signature:

    Name: MILLION BAYOU

    Signature:

    Name: ABRAHAM SEBESIBE

    Signature:

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    Utilizing Waste Plastic Bottles in Bituminous Asphalt Mix 2014

    Certificate

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    Utilizing Waste Plastic Bottles in Bituminous Asphalt Mix 2014

    Acknowledgement

    Most of all, we would like to thank God, for helping us through all the difficulties and making it

    all possible. We would also like to congratulate ourselves for the hard work and work ethics

    throughout the period of the research. This research would not be possible if it wasn't for our

    parents, so we would like to thank them for their continuous support and encouragement.

    We are indebted to express our sense of gratitude to our advisor Dr. Tensay Gebremedhin for his

    continuous encouragement throughout the work and contribution with valuable guidance and

    supervision.

    We are grateful to CRBC - Addis Engineering P.L.C for providing all the necessary materials and

    laboratory without any limitations for the successful completion of the research. Also we are grateful

    for all workers of CRBC - Addis Engineering P.L.C Material Testing Laboratory.

    We would like to acknowledge the following persons for their limitless support, encouragement,

    and ideas.

    Mr. GirmaSahale

    Mr. MechalWolde

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    Utilizing Waste Plastic Bottles in Bituminous Asphalt Mix 2014

    Abstract

    In the design of highway, the pavement is either flexible or rigid. Flexible pavements consists

    different layers namely; Wearing Course, Binder Course, Base Course, Sub-Base, and sometimes

    capping layer. The part which is directly in contact with the wheel load is the wearing surface; the

    wearing surface is made of HMA which is a mixture of Course Aggregate, Fine Aggregate, Mineral

    Fillers, and Bitumen. A Properly mixed HMA gives a good durability and strength for the road but

    now a days asphalt concrete pavements are expected to perform better as they are experiencing a

    very large amount of traffic volume, increased loads and increased variations in daily or/and seasonal

    temperature over what has been experienced in the past. This expectation leads in finding another

    means to increase the performance of the road.

    This research use Polyethylene Terephthalate (PET) as HMA modifier. PET is one component of

    plastic material, and the research is concerned with the possibility of utilizing waste plastic bottle as

    an ingredient in asphalt concrete to increase the mixture engineering property and at the same time

    decrease cost of construction by decreasing the amount of asphalt cement (bitumen) required.

    The experimental work include all aggregate quality physical Property tests , bitumen tests and

    Asphalt concrete mix design by using Marshall Method of mix design for both modified and

    unmodified mix In this specific investigation the dry process is used for introducing the PET in to

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    The Marshall test conducted with PET showed better performance than the controlled specimen.

    From the experimental result the increase in Marshall Stability is found to be 29.77% while the

    optimum bitumen decreased as the PET content increased up to 0.9%; the percentage decrease in

    OBC is found to be 8.36%. Finally, a PET content of 0.9% by weight of total aggregate has found to

    be the optimum PET content that could increase the engineering property of AC and decrease the

    bitumen required.

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    Utilizing Waste Plastic Bottles in Bituminous Asphalt Mix 2014

    Table of Content

    Declaration .................................................................................................................................... iii

    Certificate ...................................................................................................................................... iv

    Acknowledgement ........................................................................................................................... v

    Abstract .......................................................................................................................................... vi

    Table of Content .......................................................................................................................... viii

    List of Figures ............................................................................................................................... xii

    List of Abbreviations ......................................................................................................................xv

    CHAPTER 1 ......................................................................................................................................... 1

    1. INTRODUCTION ........................................................................................................................ 1

    1.1 GENERAL................................................................................................................................. 1

    1.2 BITUMINOUS ASPHALT MIX DESIGN........................................................................................ 1

    1.2.1 OVERVIEW............................................................................................................................... 1

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    1.4.2 SPECIFIC OBJECTIVE............................................................................................................... 18

    CHAPTER 2 ....................................................................................................................................... 19

    2. LITERATURE REVIEW .......................................................................................................... 19

    CHAPTER 3 ....................................................................................................................................... 23

    3. MATERIALS FOR BITUMINOUS ASPHALT MIX ............................................................ 23

    3.1 CONSTITUTE OF A MIX........................................................................................................... 23

    3.1.1 AGGREGATES......................................................................................................................... 23

    3.1.2 MINERAL FILLER.................................................................................................................... 31

    3.1.3 BITUMEN................................................................................................................................ 32

    3.2 MATERIALS USED IN THIS STUDY........................................................................................... 37

    3.2.1 AGGREGATE........................................................................................................................... 37

    3.2.2 BITUMEN................................................................................................................................ 38

    3.2.3 MINERAL FILLER.................................................................................................................... 39

    3 2 4 POLYETHYLENE TEREPHTHALATE (PET) 39

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    4.3.3 DENSITY AND VOID ANALYSIS............................................................................................... 49

    4.4 RETAINED STABILITY OR IMMERSION STRENGTH TEST.......................................................... 52

    CHAPTER 5 ....................................................................................................................................... 53

    5. RESULTS AND DISCUSSIONS ............................................................................................... 53

    5.1 INTRODUCTION....................................................................................................................... 53

    5.2 BULK SPECIFIC GRAVITY (BSG) ............................................................................................ 55

    5.3 MARSHALL STABILITY........................................................................................................... 56

    5.4 VOID IN THE MIX (VIM) ........................................................................................................ 59

    5.5 FLOW VALUE......................................................................................................................... 59

    5.6 VOID IN THE MINERAL AGGREGATE (VMA) .......................................................................... 60

    5.7 VOID FILLED WITH ASPHALT (VFA) ...................................................................................... 61

    5.8 IMMERSION STRENGTH TEST.................................................................................................. 62

    CHAPTER 6 ....................................................................................................................................... 64

    6 CONCLUSION 64

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    9. APPENDICES ............................................................................................................................. 69

    APPENDIXA.AGGREGATE QUALITY TEST RAW DATA................................................................. 69

    APPENDIX B.MARSHALL TEST RAW DATA...................................................................................... 75

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    Utilizing Waste Plastic Bottles in Bituminous Asphalt Mix 2014

    List of Figures

    FIGURE 1-1FLEXIBLE PAVEMENT LAYERS............................................................................................. 2

    FIGURE 1-2WASTE PLASTIC BOTTLES.................................................................................................. 14

    FIGURE 1-3COLLECTED AND STORED WASTE PLASTIC BOTTLES......................................................... 15

    FIGURE 1-4SOLID WASTE COMPOSITION OF ADDIS ABABA CITY........................................................ 16

    FIGURE 3-1AGGREGATE GRADATION................................................................................................... 26

    FIGURE 3-2GAUGING FLAKY AGGREGATES......................................................................................... 29

    FIGURE 3-3MEASURING MINERAL FILLERS FOR PREPARATION OF MARSHALL SAMPLE...................... 31

    FIGURE 3-4SHREDDED PET ................................................................................................................. 40

    FIGURE 3-5CHEMICAL COMPOSITION OF PET ...................................................................................... 40

    FIGURE 3-6PETRECYCLING SYMBOL.................................................................................................. 41

    FIGURE 4-1WASHING AGGREGATE WITH 0.075MM SIEVE.................................................................... 43

    FIGURE 4-2DIFFERENT AGGREGATE SIZES,SIEVED AND MARKED....................................................... 44

    FIGURE 4 3 MEASURED AGGREGATE FOR MARSHALL SAMPLE PREPARATION 44

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    FIGURE 5-4PLASTIC AGGREGATE BITUMEN INTERACTION MODEL FOR THE PLASTIC WASTE COATED

    AGGREGATE,AND BITUMEN MIX.................................................................................................. 58

    FIGURE 5-5VIMVS.BITUMEN CONTENT............................................................................................. 59

    FIGURE 5-6FLOW VS.BITUMEN CONTENT............................................................................................ 60

    FIGURE 5-7VMAVS.BITUMEN CONTENT............................................................................................ 61

    FIGURE 5-8VFAVS.BITUMEN CONTENT............................................................................................. 62

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    List of Tables

    TABLE 1-1CORRECTION FACTOR FOR MARSHALL STABILITY (ASPHALT INSTITUTE) .......................... 10

    TABLE 3-1AGGREGATE GRADATION FOR AC(ERA2012MANUAL) ................................................... 37

    TABLE 3-2SPECIFIC GRAVITY AND WATER ABSORPTION OF AGGREGATES......................................... 38

    TABLE 3-3PHYSICAL PROPERTIES OF AGGREGATE USED IN THIS INVESTIGATION............................... 38

    TABLE 3-4SELECTION CRITERIA FOR ASPHALT GRADES (ASPHALT INSTITUTE) .................................. 39

    TABLE 3-5PROPERTY OF BITUMEN USED IN THIS INVESTIGATIONS...................................................... 39

    TABLE

    4-1ERA

    2012

    M

    ANUALS

    PECIFICATION FORM

    ARSHALLT

    EST................................................ 49

    TABLE 4-2COMPUTED BULK SPECIFIC GRAVITY AND AGGREGATE PERCENTAGE USED...................... 50

    TABLE 5-1MARSHALL TEST RESULTS.................................................................................................. 53

    TABLE 5-2OBCAND OTHER RESULTS................................................................................................. 57

    TABLE 5-3RETAINED MARSHALL STABILITY....................................................................................... 63

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    List of Abbreviations

    10%FACT 10% Finest Aggregate Crushing Value

    AASHTO American Association of State Highway and Transportation Officials

    AC Asphalt Concrete/ Asphalt Cement

    ACV Aggregate Crushing Value

    AIV Aggregate Impact Value

    AR Asphalt Residue

    ASTM American Society for Testing and Materials

    BS British Standard

    CRBC China Road and Bridge Corporation

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    MTD Maximum Theoretical Density

    OBC Optimum Bitumen Content

    PE Polyethylene

    PET Polyethylene Terephthalate

    PG Performance Grade

    PP Polypropylene

    RC Rapid Curing

    RTFO Rolling Thin Film Oven

    SC Slow Curing

    SHRP Strategic Highway Research Program

    SSD Saturated Surface Dry

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    Chapter 1

    1. Introduction

    1.1 General

    Bituminous binders are widely used by paving industry. In general pavements are categorized into

    two groups, i.e. flexible and rigid pavement.

    A. Flexible Pavement

    Flexible pavements are those, having low flexural strength and are rather flexible in their structural

    action under loads. These types of pavement layers reflect the deformation of lower layers on-to the

    surface of the layer.

    B. Rigid Pavement

    If the surface course of a pavement is of Plain Cement Concrete or reinforced concrete then it is

    called as rigid pavement since the total pavement structure cant bend or deflect due to traffic loads.

    Cost wise rigid pavements are more expensive than the flexible pavements.

    Pavement design and the mix design are two major considerations in case of pavement engineering.

    The present study is only related to the mix design of flexible pavement considerations. The design

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    binder for the gradation. Well-designed asphalt mixture can be expected to serve successfully for

    many years under a variety of loading and environmental conditions.

    In hot mix asphalt, binder and aggregate are blended together in precise proportions. The relative

    proportions of these materials determine the physical properties of the HMA and ultimately how the

    Figure 1-1 Flexible Pavement Layers

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    1.2.3 Types of premix commonly used

    The main types of premix are asphalt concrete, bitumen macadam and Hot rolled asphalt. Each type

    can be used in surfacing or road bases.

    Asphalt concrete (AC)

    Asphalt concert is a dense continuously graded mix which relies for its strength on both the interlock

    between the aggregate particles and the lesser extent on the properties of the bitumen and the filler.AC is a type of hot mix that meets strict requirement. It is a high quality, carefully controlled at

    mixture of asphalt cement and well graded; high quality aggregate thoroughly compacted in to a

    uniform dense mass typified by dense graded paving mix

    Bitumen macadam

    Close graded bitumen macadams also called dense bitumen macadams (DBM) are continuously

    graded mixture similar to asphaltic concrete but usually with less dense aggregate structure. The

    advantage of this method is the quality control testing is simplified and this should allow more

    intensive compliance testing to be performed. Aggregate which behave more satisfactory for asphalt

    concrete will also be satisfactory in DBM.

    Hot Rolled Asphalt (HRA)

    Hot Rolled asphalt is a gap graded mix which relies for the properties primary on the bitumen filler

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    and its resistance to rutting and other type of road failure. There are three widely used methods of

    asphalt mix design.

    HVEEM METHOD

    MARSHALL METHOD

    SUPERPAVE METHOD

    HVEEM METHOD

    This method developed by F.N. Hveem of the California division of highways, has been used by that

    organization since the early 1940's. As in the case with Marshall Method, actual design criteria vary

    among organization using this method. Although the equipment for mix evaluation is the same, the

    design philosophy embodies in this procedure is as follows

    a. Stability is a function primarily of the surface texture of the aggregate

    b. Optimum asphalt content is dependent on the surface area, surface texture and porosity of

    the aggregate and asphalt stiffness

    c. If required the design asphalt content is adjusted to leave a minimum of 4% calculated air

    void to avoid bleeding or possible loss of stability.

    Kneading compaction (ASTM D1561) is used to prepare specimens for laboratory testing over range

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    SUPERPAVE METHOD

    Superpave, not specifically a HMA mixture, refers to a complete paving system. The name

    Superpave comes from SUPerior PERforming PAVEments.The Superpave mix design system was

    developed through research performed during the Strategic Highway Research Program (SHRP).The

    paving system consists of a new asphalt binder grading specification, a new mix design method and a

    new HMA paving performance specifications.

    There is no magic ingredient in Superpave mixes; they are still a mixture of aggregate and asphalt

    cement. SHRP research revealed that the three main distresses of todays pavement are rutting,

    fatigue cracking, and low temperature cracking. The Superpave mix design system addresses these

    dominant issues. Mixes are designed to accommodate the traffic loading expected as well as the

    historical climatic conditions of the location for the pavement.

    The component for the HMA mixture is carefully selected, each having to meet specific

    requirements. The PG binder grade is established by looking at both the historical high and low

    temperatures of the pavement at the site. Aggregate must meet specific consensus properties

    including coarse and fine aggregate angularity, flat and elongated particles and clay content. Because

    of the design criteria, Superpave mixes must have strong aggregate structures which in general, result

    in a course aggregate blend and lower asphalt content than standard mixes. The heart of the new mix

    design method is the use of the Superpave gyratory compactor for the compaction of the design

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    MARSHALL METHOD

    The concept of the Marshall method of designing paving mixtures was formulated by Bruce

    Marshall; formerly a bituminous engineer with the Mississippi State Highway Department. The U.S

    corps of Engineers through extensive research and correlation studies, improved and added certain

    features to Marshalls test procedure, and ultimately developed mix design criteria. The Marshall

    Test procedures have been standardized by the American society for testing and materials procedures

    are given in ASTEM D 1559.

    Generally Marshall Method has been applicable to dense-graded HMA paving mixtures using

    penetration Grade asphalt binders and containing aggregates with a maximum size of 25mm or less.

    The Marshall method is used for both laboratory design and the quality control of hot mix asphalt

    pavements.

    General Procedure

    The Marshall Mix design process consists of three basic steps

    1. Aggregate Evaluation

    Determine acceptability of aggregate for use in HMA construction; test often performed

    include Los Angeles abrasion, Sodium or Magnesium sulfate soundness, sand equivalent,

    presence of deleterious substances, polishing, crushed face count, and flat and elongated

    i l

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    Verify that specification properties are acceptable

    Determine asphalt cement specific gravity and plot viscosity data on a temperature-

    viscosity plot

    Determine the ranges of mixing and compaction temperature from the temperature-

    viscosity plot

    3. Preparation of Marshall Specimens

    Dry and sieve aggregates in to size and store in clean sealable containers. Separate

    enough material to make 18 specimens of approximately 1200gm each. Minimum

    aggregate and asphalt cement requirements to prepare one series of test specimens of a

    given gradation are 25Kg and 4liter respectively

    Weigh up aggregate for 18 specimens placing each in a separate container and heat to

    mixing temperature

    It is desirable to prepare trial specimens prior to preparing all aggregate batches. Measure

    the height of the trial specimen(h1) and check against height requirement for Marshall

    specimens 63.5mm 1.27mm .If the specimen is outside the range adjust the quantity of

    aggregate

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    Mix asphalt cements and aggregate until all aggregate is coated, it is helpful to work on a

    heated table. Mixing can be by hand, but a mechanical mixer is preferred.

    Check temperature of freshly mixed material; if it is above the compaction temperature,

    allow it to cool to compaction temperature ;if it is below compaction temperature discard

    the material and make a new mix

    Place a paper disc in to an assembled, preheated Marshall mold and pour in loose HMA.

    Check the temperature, spread the mixture with a heated spatula or trowel 15 times

    around the perimeter and 10 times over the interior. Remove the collar and mold material

    inside the mold so that the middle is slightly higher than the edges. Attach the mold and

    base plate to the pedestal. Place the preheated mold and apply the appropriate number of

    blows to both sides.

    Allow specimens to sit at room temperature overnight before further testing

    Determine the bulk specific gravity for each specimen by weighing in air, submerged

    samples in water and allow saturate prior to getting submerged weight in SSD condition.

    Remove the sample and weigh in air in saturated surface dry condition.

    Calculate MTD

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    Calculate the VFA(voids filled with asphalt) for each Marshall specimen using the VIM

    and VMA as follows

    5. Marshall Stability and Flow Test

    Heat the water bath to 60OC 1OC and place specimens to be tested in the bath for at

    least 30 but not more than 40 minutes. Place specimens in the bath in a staggered manner

    to ensure that all specimens have been heated for the same length of time before testing.

    use a water bath large enough to hold all specimens prepared for the mixture design

    After heating for the required amount of time, remove a specimen from the bath, pat with

    towel to remove excess water, and quickly place in the Marshall testing head.

    Bring the loading ram in to contact with the testing head. Zero the pens if using a load

    deformation recorder or Zero flow gauge, and place the gauge on the rod of testing head.

    Testing should be completed within 30sec from the time the specimen is removed from

    the bath.

    6. Stability Correction

    It is possible while making the specimen the thickness slightly vary from the standard specification

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    Table 1-1 Correction Factor for Marshall Stability (Asphalt Institute)

    7. Prepare Graphical Plots

    Th l f h b i d i d f h i i h diff bi

    Volume of specimen (cm3) Thickness of specimen(mm) Correction factor

    457-470 57.1 1.19

    471-482 68.7 1.14

    483-495 60.3 1.09

    496-508 61.9 1.04

    509-522 63.5 1.00

    523-535 65.1 0.96

    536-546 66.7 0.93

    547-559 68.3 0.89

    560-573 69.9 0.86

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    8. Optimum Asphalt Content Determination

    There are two methods which is commonly used

    Method I

    Determine the asphalt content which corresponds to the specification median air void

    content (4%).This is the optimum asphalt content

    Determine the following properties at this optimum asphalt content by referring to the

    plots

    Marshall stability

    Flow

    VMA

    VFA

    Density

    Compare each of these values against the specification values and if all are within the

    specification, then the preceding optimum asphalt content is satisfactory. If any of these

    properties are outside the specification range, the mixture should be redesigned.

    Method II ASPHALT INSTITUTE METHOD IN MS 2

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    air void

    VIM

    VFA

    VMA ( at 4% VIM)

    1.2.5 Properties considered in HMA

    There are several properties that contribute to the quality of asphalt mixture pavement. They include

    stablity,durablity,impermeablity,workablity,flexiblity,and fatigue resistance.

    Stablity

    Stablity of an asphalt mixture pavement is the ablity of the mixture to resist shoving and rutting

    under load. A stable pavement maintains the shape and smoothness required under repeated loading

    an unstable pavement develops ruts(channel),ripples(washboarding or corrugation),raveling and

    other signs of shifting of the asphalt mixture.

    Stablity is required to be high enough to handel traffic adequatly,but not higher than traffic condition

    required. Cause's for instablity

    Excess binder in asphalt mixture

    Excess medium size sand in asphalt mixture

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    Impermeablity

    Impermeablity is the resistance of an asphalt pavement to the passage of air and water in to or

    through the mixture. Basically this characterstic is related to void content of the compacted asphalt

    mixture,Although impermeablity is important for the durablity of a compacted paving asphalt

    mixure,vertually all asphalt mixture used in highway construction is permeable to some degree.This

    is acceptable as long as the permeablity is within specified limits.

    Resistance to moisture induced damage

    Some HMA mixes,when subjected to moisture or water lose adhesion betwwen the aggregate surface

    and asphalt cement binder.Aggregate properties are primerly responsible for this

    phenomenon,although some asphalt cements are more prone to moisture damage (stripping) than

    others.If a HMA mix is prone to stripping,then antistripping agents should be used, Making the mix

    impermeable to water also minimizes the problem.

    Workablity

    Workablity describes the ease with which a paving asphalt mixture may be placed and compacted.

    Workablity may be improved by changing mix design parameters,aggregate source and/or gradation.

    Workablity can be affected by

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    An open graded asphalt mixture with high binder content is generally more flexible than a dense

    graded low binder content asphalt mixture.

    Fatigue resistance

    Fatigue resistance is the pavements resistance to repeated bending under wheel loads(traffic). This is

    affected by

    Air voids

    Binder viscosity

    Lack of compaction

    Inadequate pavement thickness

    As the percentage of air void in the pavement increases,either by design or lack of

    compaction,pavement fatigue life is drastically shortened.

    Skid resistance

    Skid resistance is the ablity of an asphalt surface to minimize skidding or slipping of vehicle

    tires,particularly when the roadway surface is wet. Best skid resistance is obtained with roughtextured aggregate in an open graded mixture with an aggregate of 12.5-9.5mm aggregate size.

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    leads to a high cost and loss of foreign currency.

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    Plastic 2.9%

    Wood 2.3%

    Bone 1.1%

    Textiles 2.4%

    Metals 1.5%

    Glass 0.5%

    Combustible Leaves 15.1%

    Non-Combustible Stone 2.5%

    All Fines 65%

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    As it can be observed from the above mathematical figures, 15% of the solid waste in Addis Ababa

    can be recycled. One of the solid wastes that can be recycled is Plastic; the quantum of plastic wasteis highly increasing due to an increase in population, urbanization, development activities and change

    in life style. Thus, disposal of waste plastic has become a serious problem both nationally and

    globally due to their non-biodegradability and unaesthetic views.

    Researchers found that this material can remain in the earth for about 4500 years without

    degradation. These plastic wastes have created water pollution in most rivers found in Addis Ababa.

    According to the Waste and Resources ActionProgram (WRAP) survey, most plastics collected for

    recycling from the household waste stream are plastic bottles. Themajority of bottles are made from

    Polyethylene Terephthalate (PET) estimated that the ratio is 55-60%.

    Hence this research is intended to partially replace the conventional material by waste plastic bottles

    and improve the desired mechanical characteristics of a road mix. This will also decrease both the

    environmental pollution due to the presence of plastic waste and decrease road project costs by

    decreasing the amount of bitumen needed. Even if we cannot avoid using plastic bottles, there is a

    possibility of reusing it.

    1.3.2 Role of PET in Bituminous Pavement

    Utilization of waste material as secondary material is being developed worldwide. One of these

    waste materials is plastic bottles which are being produced in large amount In food industries

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    modifier such as polymers in asphalt mixture. Constructing high-thickness pavement will cause

    considerably higher construction cost. Thus, using additives might be a better solution to overcomethe pavement deterioration problem.

    1.4 Research Objective

    1.4.1 General Objective

    The first and main objective of our research is to Utilize Waste Plastic Bottles in Bituminous AsphaltMix by recycling waste plastic bottles that are highly polluting our country, almost the whole city of

    Addis Ababa.

    1.4.2 Specific Objective

    The plastic bottles or scientifically PET, are one of the biggest potential threat for the environment

    and health of the community. So this research is a way to people to clean their community and at the

    same time generate income by collecting waste plastic bottles. At the current time the factories that

    crush and cut the plastic bottles are buying 1kg of plastic bottle for 2.5 - 3 ETB; and if we can utilize

    these plastic bottles for asphalt construction the demand will be high and peoples who are engaged in

    the plastic collection business can generate more income.

    Most of all, since this research is intended to decrease the amount of bitumen used in the asphalt mix

    at the same time increasing the quality of the asphalt mix; our country will save a lot of foreign

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    Chapter 2

    2. Literature Review

    The quantum of plastic waste in municipal waste is increasing due to increase in population,

    urbanization, development activities and changes in life style, which leading widespread littering on

    the landscape. Thus the disposal of waste plastic is a menace and become a serious problem globally

    and also in Ethiopia due to non-biodegradability and unaesthetic view. Thus, it would be rewarding if

    waste plastics can be reused, for instance in project such as pavement construction as a useful

    material in order to improve service life of road pavement in one way and also preventing from

    environmental pollution as well. This is done by using PET

    As a part of bitumen; by mixing the liquid bitumen with that of PET(Wet process) As coated coarser aggregate(dry process)

    As fine aggregate replacement and other methods

    Wan MohdNazmi, Wan Abdul Rahman, AchmedFauzi Abdul Wahab; the objective of this research

    is to determine optimum quality and the effect usage of the recycled PET as a partial fine aggregate

    replacement in modified asphalt mixture by determining the permanent deformation and stiffness

    behavior. The result obtained from the lab test testing reveals the maximum permanent deformation

    f difi d h lt i t 20% l t ith l d PET H th tiff f PET

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    TaherBaghaeeMoghaddam, Mohammed RehanKarim; this research program investigates the effects

    of adding waste PET particles in to the asphalt mixture with the maximum size of 2.36mm. Differentpercentage of PET was added in to the mixture during dry process. Gap graded mixture and

    penetration grade 80-100 asphalt binder have been used for this study. To evaluate PET reinforced

    asphalt mixture different laboratory investigation has been conducted on specimens. Marshall

    Stability test was carried out. Besides, stiffness modules test and indirect tensile fatigue test were

    conducted on specimens at optimum asphalt content. It was observed that in many cases PET

    reinforced mixture had better mechanical properties in comparison with control mixture.

    Miss Apurva J Chavan; According to this research the plastic waste (PET) which is cleaned is cut in

    to a size such that it passes through 2-3mm sieve using shredding machine. The aggregate mix is

    heated and the plastic is effectively coated over the aggregate. This plastic coated aggregate is mixed

    with hot bitumen and the resulted mix is used for road construction. The use of this modification will

    not only strengthen the road construction but also increase the road life as well as will help to

    improve the environment.

    Osamu Kamada and Masaru Yamada; in this study, waste plastics were mixed with an asphalt

    mixture as part of aggregate and the application of waste plastics to material of asphalt mixture was

    researched from the effect of the mixed plastics on the properties of the mixture. Dense graded and

    porous asphalt mixtures were used in the experiment. The results indicated fluidity-resistant of dense

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    Lilies WidoJoko,P.Eliza Purnamasari; this research explores the effect of adding plastic and cement

    as ingredient to the mixture of asphalt concrete on the characteristic of Marshall, plastic that areadded are 6% in weight. It was observed that the optimum bitumen content on the addition of 4%

    plastic and Marshall Stability increased by 19% compared to AC-WC without addition of plastic.

    The positive effect of plastic bottle on the characteristics of Marshall, along with its environmental

    advantages, makes this material a feasible additive.

    For the past decade significant researches has been conducted on Plastics to modify asphalt mixture.

    Plastics can successfully improve the performance of asphalt pavements at low, intermediate, and

    high temperatures by increasing mixture resistance to fatigue cracking, thermal cracking and

    permanent deformation (Aflaki &Tabatabaee, 2008). The purpose of modifying asphalt mix is to

    achieve the desired engineering properties such as increase stability, shear modulus, fatigue

    resistance, resistance to thermal fracture at low temperatures, and decrease permanent deformation

    under load (rutting). Other benefits include greater adhesion to the aggregate and increase tire

    traction (Gonzlez Uranga, 2008).

    Suroso, (2004) notes that one way for increasing softening point of asphalt was by adding plastic into

    bitumen. The result shows on one hand, increase in the softening point of asphalt, but on the other

    hand, the value of bitumen penetration decreases.

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    using tire in mix design was conducted by students of Addis Ababa University and the result was

    impressive.

    Vascudevan et.al, 2006, Suggested use of waste plastic for construction of flexible pavement.

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    Chapter 3

    3. Materials for Bituminous Asphalt Mix

    Bituminous mix consists of a mixture of aggregates continuously graded from maximum

    size,typically less than 25 mm, through the fine filler that is smaller than 0.075mm.

    Sufficientbitumen is added to the mix so that the compacted mix is effectively impervious and

    willhave acceptable dissipative and elastic properties. The bituminous mix design aims todetermine

    the proportion of bitumen, filler, fine aggregates, and coarse aggregates to producea mix which is

    workable, strong, durable and economical.

    The types of HMA most frequently used in tropical countries are manufactured in anasphalt plant by

    hot-mixing appropriate proportions of the following materials;

    i. Coarse Aggregate, defied as materials having particle size larger than 2.36mm;

    ii. Fine aggregate, defined as materials having particle size less than 2.36mm and larger than

    0.075mm;

    iii. Fillers, defined as materials having particle size less than 0.075mm, which may originate

    from fines in the aggregate or be added in the form of cement, lime or ground rock; and

    iv. Paving grade bitumen with viscosity charactersitics appropriate for the type of HMA, the

    li t d l di diti h it ill b d

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    Classification of aggregates based on preparation

    Asphalt Concrete paving aggregates are classified according to source or means of preparation. A

    brief description of the classification is presented as follows.

    Pit or Bank-Run Aggregates

    Both gravel and sand are typically pit or bank-run natural aggregates. They usually are screened to

    proper size and washed to remove dirt before being used for Asphalt Concrete paving purposes.

    Processed Aggregates

    When natural pit or bank-run aggregate has been crushed and screened to make it suitable for

    Asphalt Concrete pavements, it is considered a processed aggregate. Crushing typically improves the

    particle shape by making the rounded particles more angular. Crushingalso improves the size

    distribution and range. Crushed stone is also a processed aggregate. It is created when the fragments

    of bedrockand large stones are crushed so that all particlefaces are fractured. Variation in size of

    particlesis achieved by screening. Aggregates that havereceived little or no screening are known as

    crusher run. These aggregates are generallymore economical than screened aggregates and can be

    used in Asphalt Concrete pavements in many instances. In the processing of crushed limestone, the

    rock dust produced is separated from the othercrushed aggregate and may be used as crushed sand or

    as a mineral filler in Asphalt Concrete pavements.

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    Ef fect of mineralogy in performance

    Scientifically minerals have definite chemical composition and usually specific crystalline structure,the physical and chemical properties of aggregate can be expected to be associated with mineralogy

    of the aggregate. Most aggregate are composed of several minerals ,often with variable composition.

    Even with aggregate of uniform mineralogy, the properties may be altered by oxidation, hydration,

    leaching ,weathering and foreign coatings. Therefore,mineralogy alone cannot provide a basis for

    predicting the behavior of an aggregate in service past performances of similar aggregates under

    similar environmental and conditions can be helpful in evaluating aggregates. In addition, mineral

    composition of coarse aggregate also affect the skid resistance of HMA. Quartz and feldspar are

    harder and more polish resistant minerals which are normally found in igneous rock such as basalt.

    On the other hand, calcite and dolomite, which occurs in limestone are soft minerals. Limestone that

    have a high percentage of soft materials tend to polish more rapidly than most other aggregate types.

    The acid insoluble residue test has been used to measure the amount of harder materials present in

    carbonate aggregates. Some agencies use polishing test to evaluate the polishing potential of an

    aggregate.

    Desirable Properties of Aggregates

    Selection of an aggregate material for use in an Asphalt Concrete pavement depends on the

    availability, cost, and quality of the material, as well as the type of construction for which it is

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    standard practice. The gradation by the volume and weight as the same as long as the specific

    gravities of the various aggregate being used are approximately equal.

    Figure 3-1 Aggregate Gradation

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    addition of solution; the plastic fines are forced into suspension. At the end of a prescribed

    sedimentation period the heights of sand and clay are measured. The Sand Equivalent Valueis the ratio of the height of the sand to clay, expressed as a percentage.

    i i . Plasticity I ndex

    This is defined as a range of moisture content, expressed as a percentage of the mass of an

    Oven dried aggregate sample passing a 425m sieve, within which the material is in a plastic

    state. It is the numerical difference between the liquid and plastic limit of the material. The

    liquid and plastic limits are difficult to determine for materials of relatively low plasticity and

    in such cases a limit of 2 per cent in the linear shrinkage test will be easier to apply or use as a

    confirmatory test.

    3. Toughness/H ardness/:Toughness or hardness is the ability of the aggregate to resist crushing

    or disintegration during mixing, placing, and compacting; or under traffic loading.

    It can be measured by four tests that are used to establish the ability of an aggregate to resist

    crushing and impact during road construction and subsequent service life. All four tests are

    carried out on coarse aggregate particles between 10mm and 14mm only.

    i . Aggregate Crushing Value (ACV)

    In this test fixed crushing force of 400 KN is applied to the coarse aggregate sample contained within

    a mold. The ACV test result is reported as the amount of fines produced passing the 2.36mm sieve,

    expressed as a percentage of the initial sample weight. The test is not suitable for weaker aggregates

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    i i i . Aggregate Impact Value (AI V)

    In this test a coarse aggregate sample is subjected to successive blows from a falling hammer to

    simulate resistance to impact loading. After testing, the AIV is the amount of material finer than

    2.36mm expressed as a percentage of the initial sample mass. The test was designed to be

    supplementary to the ACV test for values up to 26. Softer aggregate should be tested using a

    modified procedure to ensure that the generation of excessive fines does not invalidate the result. The

    AIV has considerable advantages because the equipment is simple, easily portable and does notrequire a large crushing pressure.

    iv. Los Angeles Abrasion (LAA)

    In this test an aggregate sample is subjected to attrition and impact by steel balls whilst rotating

    within a steel cylindrical drum at a prescribed rate for a set number of revolutions. On completion of

    the test, the sample is screened on a 1.70mm sieve. The coarser fraction is washed, oven dried and

    weighed. The loss in weight expressed as a percentage of the original sample weight is the Los

    Angeles Abrasion Value.

    4. Soundness:Although similar to toughness, soundness is the aggregates ability to resist

    deterioration caused by natural elements such as the weather.

    i. Soundness - Sodium or Magnesium Test

    These two tests, which are identical in procedure, can be carried out on both coarse and fine

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    particularly useful for testing aggregate obtained from rock which is thought to be susceptible

    to rapid weathering such as partially degraded basalt.5. Particle shape:The shapes of aggregate particles influence the asphalt mixture overall

    strength and workability as well as the density achieved during compaction. When

    compacted, irregular particles such as crushed stone tend to lock together and resist

    displacement.

    i. F laki ness I ndex

    It is desirable that coarse aggregates used in bituminous mixtures have a satisfactory shape and that a

    large proportion of the material tends to be cubical and not flaky. The Flakiness Index is determined

    for material passing a 63mm sieve and retained on a 6.3mm sieve. The index represents the

    percentage of the aggregate whose least dimension is less than 0.6 times the mean dimension.

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    6. Sur face texture:Workability and pavement strength are influenced by surface texture. A

    rough, sandpapery texture results in a higher strength than a smooth texture. Althoughsmooth-faced aggregates are easy to coat with an asphalt film, they are generally not as good

    as rough surfaces. It is harder for the asphalt to grip the smooth surface.

    7. Absorption:The porosity of an aggregate permits the aggregate to absorb asphalt and form a

    bond between the particle and the asphalt. A degree of porosity is desired, but aggregates that

    are highly absorbent are generally not used.Aggregates with high water absorption usually

    indicate low durability and can also cause problems during HMA design. It can be routinely

    measured as part of the procedure to determine the relative densities of the various size

    fractions of aggregate. It is the difference in mass between saturated surface dry and oven

    dried aggregate expressed as a percentage of the oven dried sample mass. Coarse aggregate

    having water absorption of 2 per cent or less is considered durable.

    8. Stripping:When the asphalt film separates from the aggregate because of the action of water,

    it is called stripping. Aggregates coated with too much dust also can causepoor bonding

    which results in stripping. Aggregates readily susceptible to stripping action usually are not

    suitable for asphalt paving mixes unless an anti-stripping agentis used.

    i. Static Immersion tests

    The tests are generally unreliable both in terms of repeatability and reproducibility and are usually

    not quoted in any aggregate specifications used for hot mix asphalt. Their Usefulness is more

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    waterto ensure complete saturation. A minimum value of 75 per cent should be attained for

    satisfactory resistance to damage by moisture.

    As discussed previously, it is primarily the physical properties of aggregate that determine the

    suitability for use in HMA. Basic physical and mechanical properties such as density, porosity, and

    strength and chemical or physicochemical properties such as wetting, adhesion, and stripping are

    functions of the composition and structure of the minerals in the aggregate. An understanding of the

    mineralogy and identification of minerals can provide information on the potential physical and

    chemical properties of an aggregate for a given use, and can help avoid the use of aggregate

    containing harmful mineral constituents. The project specification requirements should be selected so

    that aggregates having undesirable mineral components are not accepted for use.

    3.1.2 Mineral Filler

    Mineral filler is defined as that portion of the aggregate passing the 0.075mm sieve. Mineral filler

    material - also referred to as mineral dust or rock dust - consists of very fine, inert mineral with the

    consistency of flour, which is added to the hot mix asphalt to improve the density and strength of the

    mixture.

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    3.1.3 Bitumen

    Asphalt cement and tar are considered bituminous materials. Quite often, these two terms are used

    interchangeably due to misconceptions resulting from their similarity in appearance and in some

    parallel applications. However, asphalt cement and tar are two distinctly different materials with

    different origins and different chemical and physical characteristics. Asphalt cement is a dark brown

    to black cementations materials that is either naturally occurring or is produced by petroleum

    distillation. Tar, on the other hand, is primarily manufactured from the destructive distillation ofbituminous coal and has a very distinct odor. Asphalt cement is used principally in Ethiopia paving

    applications. Tar is hardly ever used in paving because of some undesirable physical characteristics

    such as very high temperature susceptibility, significant health hazards such as severe eye and skin

    irritation when exposed to its fumes.

    Asphalt cement is mans oldest engineering material. Its adhesive and waterproofing properties were

    known at the dawn of civilization. It was used by a thriving shipbuilding industry in Sumeria about

    6000 B.C. An ancient civilization in the Indus Valley (Northwestern India) used asphalt cement in

    the construction of large public baths or tanks about 3000 B.C. The use of naturally occurring

    asphalts as a mortar for building and paving blocks, caulking for ships, and numerous waterproofing

    application continued in later years in various parts of the world. Commercially available bitumens

    can be classified in two broad parts;

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    Gradually these refined asphalts become plentiful and of good quality. This forced the native

    (natural) asphalt into a position of relative unimportance. Asphalts most commonly used in flexiblepavement construction can be divided into three types:

    a) Asphalt Cements

    b) Emulsified asphalts and

    c) Cutback asphalts

    Asphalt Cement

    Asphalt cement is obtained by the distillation process from crude petroleum using different refining

    techniques. At ambient temperature asphalt cement is a black sticky, semisolid, and a highly viscous

    material. It is strong and durable cement with excellent adhesive and waterproofing characteristics. It

    is also highly resistance to the action of most acids, alkalis and salts. The largest use of asphaltcement is in the production of Hot Mix Asphalt (HMA), which is primarily used in the construction

    of flexible pavements throughout the word. The asphalt cement can readily be liquefied by applying

    heat for mixing with mineral aggregates to produce HMA. Being very sticky, it adheres to the

    aggregate particles and binds them to form HMA, after cooling to ambient temperature; HMA is a

    very strong paving material which can sustain heavy traffic loads such as those experienced on

    interstate highways and heavy duty airfields.

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    The second method of classifying asphalt cement is by viscosity grading, as specified in ASTM

    D3381. This grading is based on either the viscosity of the original asphalt cement or on the viscosityof the asphalt cement after aging in the Thin Film oven (TFO) or Rolling Thin Film Oven (RTFO)

    test. Both viscosities are measured at 60oC and reported in poises. The viscosity grades based on

    original asphalt cements include AC-2.5, AC-5, AC-10, AC-20, AC-30, and AC-40. The numerical

    values indicate viscosity at 60oC in hundreds of poises. The viscosity grades based on the asphalt

    residue (AR) from the TFO or RTFO test include AR-1000, AR-2000, AR-4000, AR-8000, and AR-

    16000. The numerical values indicate viscosity at 60oC in poises.

    Emulsified Asphalts

    Emulsified asphalt also called emulsion is a mixture of asphalt cement, water, and emulsifying agent.

    Because the asphalt cement will not dissolve in water, asphalt cement and water exist in separate

    phases. Hot asphalt cements and water containing the emulsifying agent (like soap) is passed through

    a colloid mill to produce extremely small (less than 5-10 microns) globules or droplets of asphalt

    cement which are suspended in water. The emulsifying agent imparts an electric charge to the surface

    of the droplets which causes them to repel one another, and thus the globule do not coalesce.

    Emulsified asphalts are also categorized as liquid asphalt because, unlike asphalt cements, they are

    liquid at ambient temperatures.

    Emulsions are made to reduce the asphalt viscosity for lower application temperatures.

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    to escape by evaporation, thus leaving the asphalt cement residue on the surface. Based on the

    relative rate of evaporation, cutback asphalts are divided into three types:

    i) Rapid Cur ing (RC): Produced by adding a light diluents of high volatility (generally

    gasoline or naphtha) to asphalt cement. These are used primarily for tack coat and surface

    treatments.

    ii) Medium Curing (MC):produced by adding a medium diluents of intermediate volatility

    (generally kerosene) to asphalt cement. These are generally used for prime coat, stockpile

    patching mixtures, and road mixing operations.

    iii) Slow Cur ing (SC):produced by adding oils of low volatility (generally diesel or other gas

    oils) to asphalt cement. They are also called road oils. They are generally used for prime

    coat, stockpile patching mixtures, and as dust palliatives.

    Desirable Properties of Bitumen

    1. Consistancy: Consistency describes the degree of fluidity of asphalt cement at a particular

    temperature. Since asphalt cement is thermoplastic material, its consistency varies with

    temperature. Therefore it is necessary to measure the consistency of different asphalt cements

    at the same temperature and shear loading condition is the comparisons are to be made.

    i . Penetration

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    this is designated as the ring and ball softening point. In the ASTM version of the test, the liquid bath

    is not stirred, as it is in BS method, and consequently the ASTM results are generally 1.5

    o

    C higherthan those recorded with the other methods.

    i i i . Ductility

    A number of specifications call for the ductility of the bitumen to be measured. The presence or

    absence of ductility is usually considered more significant than the actual degree of ductility. Some

    bitumens having an exceedingly high degree of ductility is also more temperature-susceptible.

    Ductility of bitumen is measured by an extension type of test using a standard size briquette of

    bitumen molded under standard conditions and dimensions. It is then brought to a constant

    temperature, normally 25oc. One part of the briquette is pulled away from the other at a specified

    rate, normally 5 cm per minute, until the thread of bitumen connecting the two parts of the sample

    breaks. The elongation in centimeters at which the thread breaks is designated the ductility of the

    bitumen.

    2. Purity: The Solubility Test is a measure of the purity of bitumen. The portion of the bitumen

    that is soluble in carbon disulphide represents the active cementing constituents. Only inert

    matters such as salts, free carbon or non-organic contaminants are insoluble. Due to the

    hazardous nature of carbon disulphide, trichloroethylene is usually employed in the solubility

    tests. Determining solubility is simply a process of dissolving 2g of bitumen in 100ml of

    solvent and filtering the solution through a glass fiber filter. The amount of material retained

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    which the sample of bitumen is heated at a constant rate until a test flame, passed across the cup,

    causes the vapors above the surface to ignite. The lowest temperature at which the test flame causes

    ignition is taken as the flash point.

    3.2 Materials Used in this Study

    3.2.1 Aggregate

    For preparation of mix aggregate grading as given below in table 3-1 was obtained as per ERA 2012

    Flexible Pavement Design Manual Volume I from CRBC - Addis Engineering P.L.C asphalt

    batching plant which is located in Addis Ababa, around Hanamariam. Since Asphalt Concrete is the

    most common type of mix in Ethiopia, this project focuses on this type of mix and the table given

    below is a specification of ERA and Asphalt Institute for AC Wearing Course. Bulk specific gravity

    and physical property of the aggregate used are also presented in table 3-2 and 3-3 respectively.

    Table 3-1 Aggregate Gradation for AC (ERA 2012 Manual)

    Sieve Size (mm) Percentage Passing Sieve (%)

    25 100

    19 90 - 100

    12.5 -

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    Table 3-2 Specific Gravity and Water Absorption of Aggregates

    Table 3-3 Physical Properties of Aggregate Used in this Investigation

    Property Test Method Test

    Result

    Specification

    Flakiness Index (FI) BS 812, Part 105 14 % < 35%

    Aggregate Crushing Value (ACV) BS 812, Part 3 10 % < 25%

    10% Fines Aggregate Crushing Test (10%

    FACT)(Dry)

    BS 812, Part 3 354 KN > 160 KN

    Aggregate Impact Value (AIV) BS 812, Part 3 7 % < 25%

    Los Angeles Abrasion (LAA) ASTM C131 & 13 % < 30%

    Types of Aggregate Test Method

    Water

    Absorption

    Specific

    Gravity

    Aggregate >4.75mm ASTM C127; AASHTO T85 2 2.584

    Aggregate between 4.75-0.075mm ASTM C128; AASHTO T84 2.2 2.547

    Aggregate

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    Table 3-4 Selection Criteria for Asphalt Grades (Asphalt Institute)

    Table 3-5 Property of Bitumen Used in this Investigations

    Property Test Method Test Result Specification

    Penetration at 25 C (0.1mm) ASTM D5 92 80 - 100

    Softening Point, C ASTM D36 46 42 - 51

    Flash Point, C ASTM D92 318 219

    Fire Point, C ASTM D92 360

    Ductility, cm 100+ 100 cm

    Solubility in ASTM D2042 99.4% 99%

    Temperature Condition Asphalt Grades

    Cold, Mean Annual Air Temperature

    7OC

    120/150 Pen, AC-5, AR-2000 85/100 Pen, AC-10, AR-4000

    Warm, Mean annual air temperature

    between 7

    O

    C and 24

    O

    C

    85/100 Pen, AC-10, AR-4000 60/70 Pen, AC-10, AR-4000

    Hot, mean annual air temperature

    24OC

    60/70 Pen, AC-20, AR-8000 40/50 Pen, AC-40, AR-16000

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    Polyethylene Terephthalate is a thermoplastic polymer resin of the polyester family and is used in

    synthetic fibers; beverage, food and other liquid containers. The majority of the world's PET

    production is for synthetic fibers (in excess of 60%), with bottle production accounting for around

    30% of global demand. In the context of textile applications, PET is referred to by its common name,

    "Polyester", whereas the acronym "PET" is generally used in relation to packaging.

    Figure 3-4 Shredded PET

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    PET Consists of polymerized units of the monomer Ethylene Terephthalate, with repeating C10H8O4

    units. PET is commonly recycled, and has the number "1" as its recycling symbol.

    Figure 3-6 PET Recycling Symbol

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    Chapter 4

    4. Experimental Works

    4.1 General

    This section mainly involves in two processes; i.e.

    1. Preparation of Marshall Samples

    2. Test on the samples

    Prior to the experimental works, aggregate tests like; Specific gravity, water absorption, gradation,

    Aggregate Crushing Value (ACV), Aggregate Impact Value (AIV), Sodium Sulphate Soundness, Los

    Angeles Abrasion (LAA), Coating and Striping, Flakiness Index, Sand equivalence, and 10% Fine

    Value were obtained. Also Bitumen tests; Penetration, Softening Point, Ductility, Flash & Fire Point,

    and Solubility in Trichloroethylene was obtained according to ERA 2012 Manual Specifications.

    4.2 Preparation of Marshall Samples

    The Marshall samples were prepared according to ERA 2012, Asphalt Institute, and ASTM D1559

    specifications. Mixes consisting of 0%, 0.3%, 0.6%, 0.9%, 1.2%, and 1.5% PET by weight of totalaggregate and different bitumen contents; 4%, 4.5%, 5%, 5.5%, 6%, and 6.5% by weight of total

    aggregate has been used for this investigation These additives can be used in two ways: wet or dry

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    other sizes 4.75mm - 0.075 mm, 4.752.36, and 2.36mm - 1.18mm were also used; But their effect

    is very low, and in some cases they even decreases the Marshall stability, this is due to high melting

    point of PET. Due to this trial and error procedure to find the right size of PET and mixing process

    which could be employed in to the mix, additional 82 Marshall Samples were investigated. After a

    lot of observations, and considerations the following process were used in all 114 Marshall Samples

    prepared to determine the Optimum Asphalt & PET content. The overall process is;

    The aggregate which are obtained from the batch plat was thoroughly washed and dried at

    110OC for a minimum of 12hrs.

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    Required quantity of Coarse aggregate, Fine Aggregate, and mineral filler in this case 1150g

    were taken in to an iron pan and kept in an oven at a temperature of 165OC (only the Coarse

    & Fine Aggregates) for a minimum of2hours.

    Figure 4-2 Different Aggregate Sizes, sieved and marked

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    The iron pan containing the mineral filler is kept in different oven at a temperature of 70OC in

    order to avoid over burning. Preheating is required because the aggregates, PET, and bitumen

    are to be mixed in heated state, and to remove moisture in the aggregate completely.

    The heated aggregate is then transferred in to asphalt mixing machine and the required

    amount of shredded PET was weighed and applied in to the aggregate. Mixing time is

    between 120 sec - 180 sec.

    After the aggregate and PET has been thoroughly mixed in a dry process, the required amount

    of bitumen is applied to the mixture and mixed for 120 seconds. While mixing the

    temperature should be in a range of 160OC - 165

    OC.

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    4.3 Tests on Samples

    In this method, the resistance of plastic deformation of a compacted cylindrical specimen, 102mmdiameter X 63.5mm height, of bituminous mixture is measured when the specimen is loaded

    diametrically at a deformation rate of 51mm/min. There are three major properties to be determined

    at this stage

    a) Thickness & Bulk specific gravity

    b) Stability and Flow Test

    c) Volumetric Analysis

    4.3.1 Thickness and Bulk Specific Gravity

    Thickness of the Marshall specimen is measured in millimeters by using a Caliper. Usually the

    thickness of the specimen is expected to be 63.5 1.27mm, hence determining the thickness is useful

    to determine the correction factor for the stability.

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    The specific gravity of each specimen is also determined by the procedure given in ASTM D2726

    ,Bulk Specific Gravity of compacted Bituminous Mixtures Using Saturated Surface-Dry

    Specimens, determining Specific Gravity is very useful in volumetric analysis especially Air Void.

    Figure 4-6 BSG Computation

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    4.3.2 Stability and Flow Test

    After the bulk specific gravity of the test specimens have been determined, the stability and flow

    tests are performed: the procedure is as follow

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    While the stability test is in progress, the flow meter will also record the flow value for the

    specimen expressed in units of 0.1mm.

    The entire procedure for both the s