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USGBC LEED GOLD CERTIFIED GREEN FACTORY

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Page 1: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

USGBC LEED GOLD CERTIFIED GREEN FACTORY

Page 2: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

Table of Contents

CONTENTS PAGE

LEED GOLD CERTIFICATE & SCORECARD 3

ASPIRE GARMENTS LOCATION MAP & DETAILS 4

KEY FACTS OF AGL 5-9

TOTAL MACHINERY LIST 10

PRODUCT IMAGES 11-12

LICENSE DETAILS 13

CONTACT DETAILS 14

GALLERY 15-25

EXPANSION FORECAST DATA & IMAGES 26-27

Page 3: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information
Page 4: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

aspire garments location

• The factory is located at 491 Dhalla, Singair, Manikganj

• It is much nearer to Dhaka city in comparison to other sites like Savar, Ashulia, Gazipur, Dhamrai, etc.

• There are many other factories in close proximity, which will ensure availability of workers

• Statistically, this area is much safer in comparison to Ashulia and Gazipur at times of riots and worker unrests

• Communication facilities to and from the city is abundant; additionally the Gabtoli Bus Stand, the largest bus stand in the country, is very nearby

Page 5: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

key facts

Building Exterior

CAPACITYTotal Capacity: 12 million pcs/year

Current Capacity: 6 million pcs/yearProduction Lines: 20

Running Lines: 10

SPACELand Area: 100,800 sft

Built up Area: 210,000 sftArea per floor: 35,000 sft

No of Floors: 6 | No of stairs: 4Open Space: 65%

CERTIFICATIONSUSGBC LEED GOLD

BSCISEDEX

ACCORD (In process)

Production Start: March

2017

Page 6: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

key facts

• State of the art fire fighting facilities with fire hydrant system, fire hose pipes, separate overhead and underground water tank for fire fighting, fire alarm systems, smoke detectors, etc.

• 1250 GPM Ebitt (Turkey) Hydrant Pump system with Clarke (UK) Engine

• Hochiki (Japan) Fire Detection System with Central Control Panel

• Naffco (UAE) Fire Doors for all Stair Areas

• Separate Utility Building for Generator (Perkins, UK) & Substation (Trafo Elettro, Italy) (100 feet away from Main Building)

• Separate Room for Boiler (Fulton – USA) & Compressor (Atlas Copco – Sweden) - (50 feet away from Main Building)

• No dangerous equipment inside the main structure

Conference Room

Page 7: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

key facts

• 35,000 sft per floor, 4 stairs with adequate lobby space

• Internal Roads on all 4 sides of the Factory

• Whole property under CCTV surveillance and PA system for security

• Plenty of open space for worker assembly

• Shaded parking space for 12 cars inside boundary wall

• 3 separate underwater reservoirs for fire fighting, fresh water and rain water harvesting with water supply from own deep tube well

• Total building constructed with BSRM Steel for increased structural safety with additional beams throughout the building for earthquake resistance

Sewing Floor

Page 8: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

key facts

• Daycare center for workers children with learning facilities

• Fully equipped medical center with separate male and female wards

• Separate dining area and prayer area

• Lockers available for all workers

• Bicycle parking area for 100 bicycles for staff and workers

• 10 Shower rooms and changing area for workers

• Wide walkways throughout the building for safe evacuation in times of an emergency

Top View of Front Side

Page 9: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

key facts

• Use of (Juki, Japan) servo motor machinery throughout the project for lowering power consumption

• Use of LED lamps in all areas for low power consumption

• Proper air circulation throughout the building for a comfortable working environment

• Busbar Trunking System (Graziadio, Italy) in all areas for safe operation

• 100% power backup by generator incase of power failure

• Rain water harvesting system for reducing water usage

• Environmentally friendly bathroom fixtures

Finishing Floor

Page 10: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information
Page 11: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

Products

Page 12: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

Products

Page 13: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

License Details

Name of Factory Aspire Garments Ltd.

BGMEA Member # 6251

Trade License # 01/2017-2018

Factory Registration # 17221/Manikganj

Fire License # DD/Dhaka/26348/2016

Boiler Registration # BD Boiler 9550

Certificate of Incorporation C-119488/14

EPB Certificate # BD06257

ERC # RA 0118102

IRC # BA 168382

Bond License # 1866 / CUS – SBW / 2017

Fire Insurance # RIC/SGD/FC-0017/05/2017

Vat Registration # 17191006985

ETIN No # E TIN 8482-1364-1159

Page 14: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

Contact Information

Name Designation Email

Rajiv K Huq Managing Director [email protected]

Fatema K Huq Director [email protected]

Arif Karim General Manager Marketing [email protected]

Manoj Anurapala General Manager Production [email protected]

Kohinoor Islam AGM HR & Compliance [email protected]

Shafiqul Islam Commercial Manager [email protected]

Department Wise Contact Information

Compliance Department [email protected]

HR Department [email protected]

IE Department [email protected]

IT Department [email protected]

Accounts Department [email protected]

Store Department [email protected]

Sample Department [email protected]

Office & Factory Address

Office House 22, Road 34, Sector 7, Uttara, Dhaka 1230, Bangladesh

Factory 491, Dhalla, Singair, Manikganj

Email [email protected]

Website http://www.aspiregarments.com

Bank Information

NCC Bank, Gulshan Branch 51 Gulshan Avenue, Circle-1, Gulshan, Dhaka

UCBL, Banani Branch Sharif Plaza (1st & 2nd Floor) 39, Kamal Ataturk Ave, Banani

Page 15: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

BuildingExterior

BuildingExterior

CycleStand

Page 16: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

Doctor’sRoom

MedicalCenter

MedicalCenter

Page 17: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

CADSection

Ground FloorLobby

WorkerStair

Page 18: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

FabricWarehouse

AccessoriesWarehouse

CuttingFloor

Page 19: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

Sewing FloorLobby

Sewing Floor

SewingFloor

Page 20: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

FinishingFloor

FinishingFloor

FinishingFloor Lobby

Page 21: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

Metal FreeZone

Packing Area

SampleSection

Page 22: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

Dining Area

Dining Area

HRTraining

Page 23: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

ConferenceRoom

ProductDisplay

ProductDisplay

Page 24: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

MainGate

Boiler &Compressor

Building

Generator &Sub Station

Building

Page 25: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

GeneratorRoom

PanelRoom

TransformerRoom

Page 26: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information

aspire garments expansion forecast

Phase 1 (ALREADY COMPLETE) Phase 2

Land Area: 100,800 sft Land Area: 100,800 sft

Built up Area: 210,000 sft Built up Area: 384,000 sft

Area per floor: 35,000 sft Area per floor: 64,000 sft

No of floors: 6 No of floors: 6

No of Stairs: 4 No of Stairs: 8

Annual Production Capacity: 12 million pieces bottoms in basic style

Annual Production Capacity: 18 million pieces bottoms in basic style

Number of Production Lines: 25 Number of Production Lines: 40

USGBC Certified LEED GOLD USGBC Certified LEED GOLD

Other certifications: BSCI, SEDEX, etc. Other certifications: BSCI, SEDEX, etc.

Phase 1 Production Start Date: March 2017

Phase 2 Expected Completion Date: June 2019

Page 27: USGBC LEED GOLD CERTIFIED GREEN FACTORY · PDF file•Total building constructed with BSRM Steel for increased structural safety with additional beams ... Department Wise Contact Information