upgrade iso 9001 2000 to 2008 version

77
An Update based on ISO 9001:2008 Upgrading Quality Management System By Sid Calayag – QMS Lead Auditor Presented on November 26, 2009

Upload: isidro-sid-calayag

Post on 20-Jan-2015

2.737 views

Category:

Documents


4 download

DESCRIPTION

 

TRANSCRIPT

Page 1: Upgrade  iso 9001 2000 to 2008 version

An Update based onISO 9001:2008

UpgradingQuality Management

System

By Sid Calayag – QMS Lead AuditorPresented on November 26, 2009Ver. 0 11.25.09

Page 2: Upgrade  iso 9001 2000 to 2008 version

2

IntroductionThis is a summary of the update of *TPI’s QMS manual and procedure brought about by the new guidelines issued by International Organization for Standardization in agreement with IAF. According to them:

1. Certification to ISO 9001:2008 will only be issued after a routine surveillance audit or re-certification audit against ISO 9001:2008.

2. All certifications issued (new certifications and re-certifications) must be to ISO 9001:2008.

3. Two years after publication of ISO 9001:2008, existing ISO 9001:2000 certifications will not be valid.

*TPI – Taikisha Philippines, Inc.

NOTE: The new standard has a release date of November 14, 2008

Page 3: Upgrade  iso 9001 2000 to 2008 version

3

Main modifications

• Outsourcing process defined.• Training to achieve competence.• Work environment includes physical and

environmental factors.• Process measurement focused to

effectiveness.

Page 4: Upgrade  iso 9001 2000 to 2008 version

4

The Changes

• The update in ISO 9001:2008 brought about a number of changes in QMS manual and procedures.

– 48 lines in the manual

– 93 lines in procedures

• There are also some changes based on actual practice

Page 5: Upgrade  iso 9001 2000 to 2008 version

5

CHANGES TO THE PREVIOUS QUALITY MANAGEMENT

SYSTEM

The obvious . . .

. . . the NOT so obvious

. . . and for further review

Page 6: Upgrade  iso 9001 2000 to 2008 version

HOME PAGE

• The obvious

• The NOT so obvious

• For further review

• Changes to current Procedures

• Changes to the ISO Standard

Page 7: Upgrade  iso 9001 2000 to 2008 version

7

Information to the reader

 The differences in ISO 9001:2008 vs. ISO 9001:2000 are described as follows.

• Deleted ISO 9001:2000 text is indicated by strikethroughs.

• New ISO 9001:2008 text is highlighted and underlined. The underlining will allow readers to distinguish the new text, even if this paper is printed without color.

 

Page 8: Upgrade  iso 9001 2000 to 2008 version

8

1. THE OBVIOUS

HOME

Page 9: Upgrade  iso 9001 2000 to 2008 version

9

Section 6.2: Human Resources

CLAUSE CHANGES

6.2.1 To ensure competence of our personnel, job descriptions have been prepared identifying the qualifications required for each position that affects product quality conformity to product requirements.

6.2.2 Competence, Training and Awareness and Training

Reference ISO 9001:2008 Section 6

Page 10: Upgrade  iso 9001 2000 to 2008 version

10

However:

Clause 6.2.2: Human ResourcesThere is no other revision in this clause of QMS since the new requirements are already stated in the present manual. To quote Clause 6.2.2:“Qualifications are reviewed upon hire, when an employee changes positions or the requirements for a position change. Personnel Division maintains records of employee qualifications. If any differences between the employee’s qualifications and the requirements for the job are found, training or other action is taken to provide the employee with the necessary competence for the job. The results are then evaluated to determine if they were effective. Training and evaluation are conducted according to the Competence, Training and Awareness Procedure. (TPI-02-622)”

“All employees are trained on the relevance and importance of their activities and how they contribute to the achievement of the quality objectives.”

Page 11: Upgrade  iso 9001 2000 to 2008 version

11

6.3: Resource Management

CLAUSE CHANGES

6.3 Second Sentence.

. . ..The infrastructure has been provided, and includes buildings, workspace, utilities, process equipment and supporting services (such as transport, communication or information systems).

6.4 No revision in the manual but Note was added in the ISO standard requirement to clarify definition of work environment.

NOTE :The term "work environment" relates to those conditions under which work is performed including physical, environmental and other factors (such as noise, temperature, humidity, lighting or weather).

Page 12: Upgrade  iso 9001 2000 to 2008 version

12

7.1 Planning of Product Realization

CLAUSE CHANGES

7.1

Bullet (2)

Bullet (3)Bullet (4)

Bullet (5)

Quality planning is required before new products or processes are implemented . . . • The need to establish processes, and documents, and to

provide resources specific to the product.• Processes, documentation and resources required• Required verification, validation, monitoring,

measurement, inspection, and test activities, specific to the product and the criteria for product acceptance.

• Records needed to provide evidence that the realization processes and resulting product meet requirements.

Reference ISO 9001:2008 Section 4 and Section 7

Page 13: Upgrade  iso 9001 2000 to 2008 version

13

Section 7: Product Realization

CLAUSE CHANGES

7.5.3 Par. 2 TPI controls and records the unique identification of the product and maintains record wherever traceability is a specified requirement.

7.5.4 Par. 1 If any customer property is lost, damaged or otherwise found to be unsuitable for use, this is reported to the customer and records maintained. TPI shall report to the customer and maintains its records

7.5.5 TPI preserves the conformity of product during internal processing and installation in order to maintain conformity to requirements. This As applicable, preservation includes identification, handling, packaging, storage and protection. Preservation also applies to the constituent parts of a product.

Reference ISO 9001:2008 Section 7

Page 14: Upgrade  iso 9001 2000 to 2008 version

14

Section 7: Product Realization

CLAUSE CHANGES

7.6 Title Control of Monitoring and Measuring Devices Equipment

7.6 Par 1 TPI has determined the monitoring and measurement to be undertaken and the monitoring and measuring devices equipment needed to provide evidence of conformity of product to determined requirements

7.6 Bullet (1) Calibrated or verified, or both, at specified intervals, or prior to use, against measurement standards traceable to international or national measurement standards

7.6 Bullet (3) Identified to enable the calibration status to be determined in order to determine its calibration status

Reference ISO 9001:2008 Section 7

Page 15: Upgrade  iso 9001 2000 to 2008 version

15

Section 8: Measurement . . .

CLAUSE CHANGES

8.1 To demonstrate conformity of the product to product requirements

8.2.2 The management responsible for the area being audited is responsible for ensuring that actions any necessary correction and corrective action are taken without undue delay to eliminate detected

8.2.3 When planned results are not achieved, correction and corrective action is taken, as appropriate, to ensure conformity of the product.

Evidence of conformity with the acceptance criteria is maintained. Records indicate the person authorizing release of product for delivery to the customer.

Reference ISO 9001:2008 Section 8

Page 16: Upgrade  iso 9001 2000 to 2008 version

16

Section 8: Measurement . . .

CLAUSE CHANGES

8.2.4 Par (3) Product release and service delivery to the customer does not proceed until all the planned arrangements have been satisfactorily completed, . . .

8.3 Par (2) Where applicable, the organization shall deal with nonconforming product by one or more of the following ways:

8.3 Bullet (1) By containment of correction of the detected nonconformity and corrective action appropriate to the effects or potential effect to eliminate its cause to prevent its recurrence.

8.3 Bullet (2) By authorizing its use, release or acceptance with the approval of the relevant authority

Reference ISO 9001:2008 Section 8

Page 17: Upgrade  iso 9001 2000 to 2008 version

17

Section 8: Measurement . . .

CLAUSE CHANGES

8.3 Par (3) TPI shall re-evaluate the result of the corrective action by testing and inspection to demonstrate conformity to the requirements.

8.3 Par (4) Records of the noted nonconformities and any subsequent actions taken, including concessions obtained shall be maintained.

8.5.2 Par (1) TPI takes action to eliminate the cause causes of nonconformities in order to prevent recurrence.

8.5.2 Bullet (6) Reviewing the effectiveness of the corrective action taken

8.5.3 Bullet (5) Reviewing the effectiveness of the preventive action taken

Reference ISO 9001:2008 Section 8

Page 18: Upgrade  iso 9001 2000 to 2008 version

18

8.2.2 Internal audit

Requirements for the audit evidence and results had been added. It is made clearer now that the management is responsible to ensure preventive and corrective action will be taken.

The reference to the ISO 10011 had been updated to ISO 19011.

Page 19: Upgrade  iso 9001 2000 to 2008 version

19

8.2.3 Monitoring and Measurement of Processes

Minor change of words i.e. "to ensure conformity of the product" had been removed.

A note had been added to clarify that the organization should determine the type of the monitoring and measuring according to the processes and, how will this affect the quality management system.

Page 20: Upgrade  iso 9001 2000 to 2008 version

20

Explanation

Paragraph 8.2.4

Change of words: "maintain evidence of conformity with acceptance criteria" had been removed but it is still a perceived requirement.

Page 21: Upgrade  iso 9001 2000 to 2008 version

21

8.3 Control of Non-conforming Product

An addition sub-clause (d) that specifies how to deal with a nonconforming product that was discovered after delivery.

(Nothing new as it had always been addressed under Warranty or After-sales protocol.)

Page 22: Upgrade  iso 9001 2000 to 2008 version

19.Non conforming product (8.3)

• Dealing with non conforming product now includes the analysis of potential effects of non conformity after the use has started.

– FMEA for every non conformity not corrected /correctable could be a requirement.

22

Page 23: Upgrade  iso 9001 2000 to 2008 version

23

2. THE NOT SO OBVIOUS

HOME

Page 24: Upgrade  iso 9001 2000 to 2008 version

24

Section 4: General Requirement

CLAUSE CHANGES

4.1 Bullet (1) Identified Determined the processes needed for the QMS . . .

4.1 Bullet (2) TPI shall ensure control of all outsourced processes that affects product conformity to the requirement.

4.1 Bullet (6) Established systems to monitor, measure where applicable and analyze these processes, and …

Reference ISO 9001:2008 Section 4 Clause 4.1

Page 25: Upgrade  iso 9001 2000 to 2008 version

25

Explanation

Clause 4.1 Bullet 1:

• 2000 version standard says IDENTIFY the processes meaning recognize or establish something as being a particular thing.

• to determine is to apply reason and reach a decision.– Implies more analysis and judgment than merely listing

them

– List them

Page 26: Upgrade  iso 9001 2000 to 2008 version

26

Explanation

Clause 4.1 Bullet 2: On outsourcing• All outsourced processes must be defined in the

quality management system

Normally, “outsourcing” is a process owned by Purchasing Department. But since selection, negotiation and control is left to the end-user (department), it can also be part of the department(s) involved.

• PURCHASING is buying a product

• OUTSOURCING is buying capability

Page 27: Upgrade  iso 9001 2000 to 2008 version

TC 176 Interpretation:– No exclusion on outsourced process

RFI: ISO 9001:2000 Clause(s): 1.2Question:Does the standard requires an organization that

purchases a complete design , then manufactures a product to the design and sells it under its own brand name to include “design” as one of the processes needed for the Quality Management System?

Interpretation:Yes

Page 28: Upgrade  iso 9001 2000 to 2008 version

28

Example:

If TPI purchases or employs a subcontractor to design a system, then the design of the product is identified and established as one of the outsourced processes needed to be controlled and included in the quality Management System.

Page 29: Upgrade  iso 9001 2000 to 2008 version

29

Explanation

Clause 4.1 Bullet 2: Cont’n• Control the “outsourcing” process by considering:

– What is the potential impact of the processes on the product requirements?

– What are the controls and are they shared?– Is there Existing control through Purchasing?

NOTE 2 on Clause 4.1 of ISO 9001:2008

An "outsourced process" is a process that the organization needs for its quality management system and which the organization chooses to have performed by an external party.

Page 30: Upgrade  iso 9001 2000 to 2008 version

30

Explanation

Clause 4.1 Bullet 6:

• In the new version, ISO clarifies the intention by replacing the “management” with “measurement, analysis and improvement” in the NOTE(S).

Page 31: Upgrade  iso 9001 2000 to 2008 version

31

Section 4.1: General Requirement

• NOTE on ISO 9001:2000

Processes needed for the QMS referred to above include processes for management activities, provision of resources, product realization and management

• NOTE1 on ISO 9001:2008

Processes needed for the QMS referred to above include processes for management activities, provision of resources, product realization, measurement, analysis and improvement.

Page 32: Upgrade  iso 9001 2000 to 2008 version

32

Section 4.2: Documentation Requirements

CLAUSE CHANGES

4.2.1 Bullet (3) • documented procedures and records.

4.2.1 Bullet (4) • documents identified as needed determined to be necessary for the effective planning, . . .

4.2.1 Bullet (5) • quality records

Reference ISO 9001:2008 Section 4 Clause 4.2

Page 33: Upgrade  iso 9001 2000 to 2008 version

33

Explanation

Clause 4.2.1 Bullet 3 and 6:This is to emphasize that “documentation” can also include “records” and that mandatory procedures may be in the form of combined documents, or that requirements may be covered by more than one document.

Clarified that external documentation are the ones needed for the quality management system.

Page 34: Upgrade  iso 9001 2000 to 2008 version

34

Section 4.2.3: Control of Documents

CLAUSE CHANGES

4.2.3 Bullet (6) • Ensuring that documents of external origin determined by the management to be necessary for the planning and operation of the quality management system are identified and their distribution controlled, and . .

Reference ISO 9001:2008 Section 4 Clause 4.2.3.

Page 35: Upgrade  iso 9001 2000 to 2008 version

35

Explanation

Clause 4.2.3 Bullet 6:Clarified that external documentation are the ones needed for the quality management system.

Page 36: Upgrade  iso 9001 2000 to 2008 version

36

Section 4.2.4: Control of Records

CLAUSE CHANGES

4.2.4 Quality records are maintained established to provide evidence of conformity to requirements and of the effective operation of the QMS shall be controlled. The records are maintained according to the Control of Quality Records Procedure (TPI-02-424). This procedure requires that quality records shall remain legible, readily identifiable and retrievable. The procedure defines the controls needed for identification, storage, protection, retrieval, retention time and disposition of quality records.

Reference ISO 9001:2008 Section 4 Clause 4.2.1/4.2.4.

Page 37: Upgrade  iso 9001 2000 to 2008 version

37

Explanation

Clause 4.2.4: Control of Records

• The opening sentence for clause 4.2.4 has expanded from records being "maintained" to having them "controlled".

– Maintaining records would simply keep them in good condition.

– Controlling the records means to regulate their use.

Page 38: Upgrade  iso 9001 2000 to 2008 version

38

Section 5.5.2: Management Representative

CLAUSE CHANGES

5.5.2 The Vice President has been appointed by top management as Management Representative.

Reference ISO 9001:2008 Section 5 Clause 5.5.2.

There is no change in the QMS Manual

Page 39: Upgrade  iso 9001 2000 to 2008 version

39

Explanation

Clause 5.5.2: Management Representative

An addition for a demand that the management representative would have to be a member of the organization's management.

Page 40: Upgrade  iso 9001 2000 to 2008 version

40

Explanation

Clause 5.5.2: Management RepresentativeAn addition for a demand that the management representative would have to be a member of the organization's management.

Outsourcing of the Management

Representative (MR) is NOT conforming.

Page 41: Upgrade  iso 9001 2000 to 2008 version

41

3. FOR FURTHER REVIEW

HOME

Page 42: Upgrade  iso 9001 2000 to 2008 version

42

Section 7: Product Realization

CLAUSE CHANGES

7.2.1Bullet (4)

Bullet (5)

Customer requirements include those:• Statutory and regulatory requirements related

applicable to the product• Additional requirements determined considered

necessary by TPI

7.3.1 • A note had been added to clarify that design review, verification and validation are separated processes but they can be conducted together.

• No revision in the manual yet – for deliberation

7.3.3 • . . .They are documented in a form suitable for format that enables verification against the design and development inputs, and are approved prior to release.

Reference ISO 9001:2008 Section 7

Page 43: Upgrade  iso 9001 2000 to 2008 version

43

Section 7: Product Realization

CLAUSE CHANGES

7.5.1Bullet (4)

Bullet (6)

. . . Controlled conditions include, as applicable:• The availability and use of monitoring and measuring

devices equipment• The implementation of product release, delivery and

post-delivery activities

7.5.2 TPI validates any processes for production and service provision where the resulting output cannot be verified by subsequent monitoring or measurement. This includes any processes where and as a consequence, deficiencies become apparent only after the product is in use or the service has been delivered. Validation demonstrates the ability of these processes to achieve planned results.

Reference ISO 9001:2008 Section 7

Page 44: Upgrade  iso 9001 2000 to 2008 version

44

Explanation

Clause 7.2.1 Customer Related ProcessBullet (4) – the word 'applicable' replaced 'related‘ means laws or regulation that affect the quality of the product will be considered as customer requirement.

Clause 7.3.1: Design and Development PlanningRevision in this clause is subject for deliberation due to

“validation” requirement.

Clause 7.3.3: Design and Development OutputThe revisions are just rewording and do not require

additional action or change in the manual

.

Page 45: Upgrade  iso 9001 2000 to 2008 version

45

Explanation

Clause 7.5.1 Control of Production and Service Provision

Bullet (4) – the word equipment' replaced devices‘ corresponds to the change in the title of Clause 7.6: Control of Monitoring and Measuring Devices Equipment

Bullet (6) – the insertion of the word “product” clarifies the subject being discussed

Clause 7.5.2: Validation of Processes for Production and Service Provision 

 - Subject for deliberation

Page 46: Upgrade  iso 9001 2000 to 2008 version

46

8.2.1 Customer Satisfaction

NOTE was added as follows:

Monitoring customer perception can include obtaining input from sources such as customer satisfaction surveys, customer data o delivered product quality, user opinion surveys, lost business analysis, compliments, warranty claims and dealer reports.

Page 47: Upgrade  iso 9001 2000 to 2008 version

47

Explanation

A note had been added to throw light on some of the means for conducting customer satisfaction evaluation.

The standard balances perception with data and relies on warranty failures, dealer feedback, product quality data, user surveys, lost business analysis etc.

Formula for Delighting Customers

Page 48: Upgrade  iso 9001 2000 to 2008 version

48

CHANGES TO TPI QUALITY MANAGEMENT SYSTEM

PROCEDURES

Revisions in the procedures brought about by changes in the QMS manual

HOME

Page 49: Upgrade  iso 9001 2000 to 2008 version

49

Section 7: Product Realization

PROCEDURE CHANGES

02-423 The author is responsible for writing the document, creating related forms, getting a number and submitting the documents to all concerned department/division heads for review

02-424 Quality Records are maintained as established and listed in the Quality Records Index (DCC 102). The index contains the following information

02-424 Access to TPI controlled records is limited to employees and authorized visitors

02-424 Controlled records are readily retrievable by referring to the Quality Records Index for location

Page 50: Upgrade  iso 9001 2000 to 2008 version

50

Section 7: Product Realization

PROCEDURE CHANGES

02-424 . . .. At the end of the project, all project records concerning the project shall be transferred to the Central Document/Data Controller (CDDC) for storage.

02-424 After records are no longer needed and the retention period has been reached, the records are archived or disposed of in coordination with CDDC.

02-424 DCC101 - Controlled Document Master List.

02 - 710 HSE – Health Safety and Environment

02 - 710 As new processes or projects are introduced, quality objectives and product requirements and documents are determined as appropriate and provide resources specific to the product.

Page 51: Upgrade  iso 9001 2000 to 2008 version

51

Section 7: Product Realization

PROCEDURE CHANGES

02 - 710 Engineering – Senior Manager assigns responsibility to initiate a project quality plan or design project. The Design and Estimate Manager initiates the project quality plan and a project manager completes it before the project is started.

02 - 710 The Project Manager initiate implements project quality plan

02 - 710 Conduct the required verification, validation, monitoring, measurement, inspection, and test activities, specific to the product and the criteria for product acceptance.

02 - 710 Provide records as evidence that the processes and resulting product meet requirements.

Page 52: Upgrade  iso 9001 2000 to 2008 version

52

Section 7: Product Realization

PROCEDURE CHANGES

02 - 710 Project Quality Plan includes but not limited to:

02 - 710 Quality objectives and project requirements for the project

02 - 710 Verification, validation, monitoring, inspection and test activities

02 - 710 HSE Program

02 - 710 The Project Manager investigates and completes each applicable section of the Project Quality Plan (ENG 104).

02 - 710 When the project is completed, management reviews the quality planning table project output against the quality plan to make sure that all requirements have been met. and signs to indicate approval

Page 53: Upgrade  iso 9001 2000 to 2008 version

53

Section 7: Product Realization

PROCEDURE CHANGES

02 - 710 Testing Report Forms

02 - 710 HSE 105 - Job Safety Analysis

02 - 720 Assists in review of Tender Documents

02 - 720 Assist Engineering Department in the preparation of bid Quotation in accordance with the requirements

02 - 720 Assists in the coordination of Coordinate status of on-going projects between Client and Construction Department

02 - 720 Prepare sales forecast on a monthly, quarterly or and annual basis based on the requirement of the top management 

Page 54: Upgrade  iso 9001 2000 to 2008 version

54

Section 7: Product Realization

PROCEDURE CHANGES

02 - 720 Inquiry of document Request is received by e-mail, phone, and fax or post mail or during pre-bid conference.

02 - 720 When Sales and Marketing representative receives a request for quotation, client the representative he identifies and documents customer’s requirement.

02 - 720 Queries from Engineering Department (Technical) and Sales and Marketing (Commercial) base based on the Tender Documents are submitted and discussed to clients during Pre Bid Conference.

02 - 720 Sales Department and Marketing and Engineering Department prepare the proposal in accordance with Tender Requirements incorporating if any all the changes in the Tender Documents

Page 55: Upgrade  iso 9001 2000 to 2008 version

55

Section 7: Product Realization

PROCEDURE CHANGES

02 - 720 Whenever required by the Client, Sales and Marketing together with or the Engineering Department representative will discuss the Technical and Commercial details of the Tender to Customer’s Authorized Representatives

02 - 720 Proposal shall have a unique identification using the quotations job number order which will be provided by the Management Data Control.

02 - 720 For closed sales, Sales and Marketing reviews and evaluates Contract versus Tender Documents. . . . Discusses deviations to Engineering Department and other departments concerned. Contract Document with comments of Department concerned are sent to Legal for final comment. These comments deviations are discussed and negotiated to the customer. . . .

Page 56: Upgrade  iso 9001 2000 to 2008 version

56

Section 7: Product Realization

PROCEDURE CHANGES

02 - 730 The Design Team shall be responsible for the preparation of tender documents with the assistance of Sales Department

02 - 730 Design Team Leader: Senior Engineer or Engineer III as minimum required requirement

02 - 730 Estimates: Owner provides the design drawing, specification and TPI to do an estimation work estimates only

02 - 730 The Design Manager designates a Design Team Leader for the project

02 - 730 Design outputs are documented and filed in the design file. Design outputs are documented in a manner that enables them are suitable to be verified against the design inputs

Page 57: Upgrade  iso 9001 2000 to 2008 version

57

Section 7: Product Realization

PROCEDURE CHANGES

02-750 Site Safety Officer shall be responsible in the execution of Project HSE indicators.

02-750 HSE Indicator: field of measurements and monitoring how a project complies with the HSE program

02-750 Use the same unique identification of project provided by the Management Data Control in the approved proposal

02-750 TPI preserves the product during internal processing and installation in order to maintain conformity to requirements. TPI also exercises care with customer property while it is under the organization's control or being used. Preservation includes identification, verification, protection and safeguarding of customer property provided for use. If any customer property is lost, damaged or otherwise found to be unsuitable for use, TPI shall report to the customer and maintains its records.

Page 58: Upgrade  iso 9001 2000 to 2008 version

58

Section 7: Product Realization

PROCEDURE CHANGES

02-750 The VP - Engineering - Senior Manager President or his designee shall conduct a monthly project progress meeting to discuss the progress of the project. The following shall attend the meeting:Chairman : Engineering - Vice President Senior Manager PresidentMembers : President or his designate Project Managers / Project Engineers Any other personnel deemed necessary

02-760 Calibrate and maintain equipment as assigned.

02-760 Designate an Equipment Controller.

02-760 Assign responsibility for calibration and maintenance of equipment.

Page 59: Upgrade  iso 9001 2000 to 2008 version

59

Section 7: Product Realization

PROCEDURE CHANGES

02-750 All listed equipment that is out of calibration period can only be used after being validated verified by a current calibrated unit of the same type.

02-760 All Testing Equipment and Devices which are not calibrated for more than a year can be used as Preliminary Testing Equipment only prior to final testing. by a calibrated equipment and device. Official Calibration Certificate is no longer required for this preliminary testing.

02-822 The management staff person responsible for the area being audited shall take timely corrective action on nonconformities found during the audit. The management of the area being audited is responsible for ensuring that any necessary corrections and corrective actions are taken without undue delay to eliminate detected non conformities and their causes.

Page 60: Upgrade  iso 9001 2000 to 2008 version

60

Section 8: Measurement . . .

PROCEDURE CHANGES

02-824 In process checks on completed part of the work shall be carried out together with the customer's representatives, in case required.

02-824 The final inspection and commissioning shall be authorized, monitored and approved for hand-over to the customer by the Project Manager.

02-824 The final inspection and commissioning shall be monitored by the GM - Engineering Project Engineer

02-830 The Area Project / Site Manager or Section Head may determine to scrap the item. The scrap is logged on their scrap report.

02-830 All reworked/repaired products/materials shall be re-inspected with the approval of the authorizing body and where applicable by the customer.

Page 61: Upgrade  iso 9001 2000 to 2008 version

61

Section 8: Measurement . . .

PROCEDURE CHANGES

02-830 The works must be identified as non-conforming and a Non Conformance form is initiated. The work is identified:a)      The nonconformity is describedb)      The location of the work is identified.

02-830 Quality control or Project/Site Manager reviews the NCR form and identifies the disposition of the product or material as:a) Scrapb) Rework to correctc) Use as is

02-830 Quality control or Project/Sites Manager determines if a corrective action will be initiated.

02-830 Quality control or Project/Sites Manager determines if a corrective action will be initiated.

Page 62: Upgrade  iso 9001 2000 to 2008 version

62

Section 8: Measurement . . .

PROCEDURE CHANGES

02-830 If product will be “Used as is”, quality control or management is responsible for determining and obtaining any necessary customer concession. If there are certain uses that are not appropriate it will be noted on the NCR form.

02-830 If nonconforming product is detected after delivery or use, sales representative or the project manager will contact the customer and take appropriate correction and initiate a corrective

Page 63: Upgrade  iso 9001 2000 to 2008 version

63

CHANGES TO ISO 9001:2000 QUALITY MANAGEMENT

SYSTEMHere are the revisions in the INTERNATIONAL

STANDARD Quality Management System Requirements

HOME

Page 64: Upgrade  iso 9001 2000 to 2008 version

64

The Changes to the Standard

CLAUSE CHANGES

0.1 Para. 3 Text added to include statutory requirements as well as customer and regulatory and clarifies that these requirements are applicable to the product.

0.2 Para. 3 Text added to focus on importance of processes producing the desired outcome.

0.3 Para. 2 Text added to include statutory and regulatory requirements.

Page 65: Upgrade  iso 9001 2000 to 2008 version

65

The Changes to the Standard

CLAUSE CHANGES

1.1 Text added to include statutory requirements.Note 1 expanded to include purchased product and output from product realization processes.Note 2 added indicating that statutory and regulatory requirements may be expressed as legal requirements.

1.2 Text added to include statutory requirements.

2 Reference to ISO 9000 now indicates 2005 version.

3 Definition of supplier, organization and customer has been deleted.

Page 66: Upgrade  iso 9001 2000 to 2008 version

66

The Changes to the Standard

CLAUSE CHANGES

4.1 a. – The word ‘determine’ has replaced ‘identify.’e. - The phrase ‘where applicable’ was added after ‘measure.’Note. 1 - The wording ‘analysis and improvement’ was added.Note 2 - Added to define outsourced process.Note 3 - Added to define type and nature of control applied to outsourced processes.

4.2.1 Revised to clarify that QMS documentation includes records.Note 1 expanded to clarify that one document may include the requirements of one or more procedures and the requirements of one procedure may be covered by more than one document.

Page 67: Upgrade  iso 9001 2000 to 2008 version

67

The Changes to the Standard

CLAUSE CHANGES

4.2.3 Text added to clarify that external documents are those needed for use in the QMS.

5.5.2 Clarifies that management representative must be a member of the organization’s own management.

6.2.1 Note added to clarify that conformity to product requirements may be affected directly or indirectly by personnel performing any task within the QMS.

Page 68: Upgrade  iso 9001 2000 to 2008 version

68

The Changes to the Standard

CLAUSE CHANGES

6.2.2 Change in title from ‘Competence, awareness and training’ to ‘Competence, training and awareness.’a. – Wording change from ‘affecting product quality’ to ‘conformity to product requirements.’b. - The phrase ‘where applicable’ was added.c. - Revised to require assurance that the necessary competence has been achieved, rather than evaluating the effectiveness of training.

6.3 c. - Revised to include information systems.

6.4 Note added to clarify definition of work environment.

Page 69: Upgrade  iso 9001 2000 to 2008 version

69

The Changes to the Standard

CLAUSE CHANGES

7.1 c. – The word ‘measurement’ was added.7.2.1 a. – Slightly reworded

c. - The word ‘related’ was replaced with ‘applicable.’d. – The word ‘determined’ was replaced with ‘considered necessary.’Note added to clarify that post-delivery activities include actions under warranty provisions, contractual obligations such as maintenance services, and supplementary services such as recycling or final disposal.

7.3.1 Note added to clarify that design and development review, verification and validation have distinct purposes and may be performed separately or in any combination as suitable for the product and the organization.

Page 70: Upgrade  iso 9001 2000 to 2008 version

70

The Changes to the Standard

CLAUSE CHANGES

7.3.2 In last paragraph, ‘these’ changed to ‘the.’

7.3.3 First paragraph – The word ‘provided’ was omitted and the phrase ‘that enables’ was replaced by ‘suitable for.’Note added to clarify that production and service provision may include details for the preservation of product.

7.5.3 Second paragraph – The phrase ‘throughout product realization’ was added.Last paragraph – The phrase ‘and maintain records’ was added.

7.5.4 Note – The phrase ‘and personal data’ was added as part of customer property.

Page 71: Upgrade  iso 9001 2000 to 2008 version

71

The Changes to the Standard

CLAUSE CHANGES

7.5.5 Phrase ‘conformity of’ was changed to ‘in order to maintain conformity to requirements’ and ‘where appropriate’ was changed to ‘as applicable.’

7.6 Title of clause changed from ‘devices’ to ‘equipment.’The reference to 7.2.1 was removed.a. – The phrase ‘or both’ was added.

c. – The phrase ‘be identified to enable’ was replaced with ‘have identification.’

Note referencing ISO 10012-1 and ISO 10012-2 was deleted and replaced with a note related to the confirmation of computer software used as monitoring and measuring equipment.

Page 72: Upgrade  iso 9001 2000 to 2008 version

72

The Changes to the Standard

CLAUSE CHANGES

8.1 a. – The word ‘requirements’ was added.

8.2.1 Note added to provide examples of how customer satisfaction data can be measured.

8.2.2 Editorial changes to clause to clarify requirements. Reworded requirement for documented procedure

Clarified record requirements by adding ‘records of the audits and their results’

Clarified that management responsible for the area being audited shall ensure that ‘any necessary corrections and corrective actions are taken.’

Note – Reference to ISO 10011-1, 10011-2 and 10011-3 changed to ISO 19011.

Page 73: Upgrade  iso 9001 2000 to 2008 version

73

The Changes to the Standard

CLAUSE CHANGES

8.2.3 The phrase ‘to ensure conformity of the product’ was deleted.Note added to clarify that the organization should consider the type of monitoring and measuring of processes and the extent to which they effect conformity to product requirements and the effectiveness of the QMS.

8.2.4 The phrase ‘for delivery to the customer’ was added to clarify that the release of the product relates to the delivery to the customer.

8.3 Reworded requirement for documented procedure.Second paragraph – The phrase ‘where practicable’ was added.

Page 74: Upgrade  iso 9001 2000 to 2008 version

74

Summary

No new requirements were introduced in ISO 9001:2008 edition but, in order to benefit from the clarifications of ISO 9001:2008, we will need to take into consideration whether the clarifications introduced have an impact on our current interpretation of ISO 9001:2000, as changes may be necessary to the Quality Management System.

Page 75: Upgrade  iso 9001 2000 to 2008 version

75

Prepared and Presented by: Sid Calayag - QMS Lead Auditor

Date: November 25, 2009

Venue:TPI Conference Room No. 2

Attendees:Mr. Enrico Concepcion – Vice President

Mr. Nelson Tan – Purchasing Manager and QA/QC Manager

Ms. Wilma Corpuz - Sr. Personnel Officer

Mr. Norman Joseph – Sr. Info. Officer

Ms. Rose Llanera - Central Docs. and Data Controller

Page 76: Upgrade  iso 9001 2000 to 2008 version

76

References

ISO 9000: 2005 Fundamentals and vocabulary

ISO 9001: 2008 Requirements

ISO/TC 176 Publications

International Register of Certified Auditors Publications

International Accreditation Forum Publications

Auditing Practices Group Publications

TPI QMS 9001:2000 Manual and Procedures

Page 77: Upgrade  iso 9001 2000 to 2008 version

77

Thank You…