update on latest performances and value creation ......3rd bosphorus bridge istanbul, turkey mixed...
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Update on latest performances and value creation opportunities for the Concrete Industry
Recent innovation in chemical admixtures
Author: B. Pellerin | Date: May 2017
Construction : some of the Key Evolution Drivers
2CONFIDENTIEL
Driver Impacts on CHRYSO Customers
Urbanization
More slump ret. needs / Concrete Transit issues Less room for jobsites (more pumps / less cranes) More Underground Construction & Mass
transportation More Vertical Construction (High Rise) Urban gardens waterproofing
Energy Cost concerns Building insulation Alternate energy plants construction & integration
in buildings (Windmills, Solar …)
Integrated Design & BOO
Reduce time to completion more pumps Sliding forms Precast
Maintenance free designs & materials Concrete Durability
Sustainable Development & Construction
More SCM More Manufactured aggregates Recycle (concrete, water …) COV, pollution … reduction
Concrete Raw Materials evolution
Aggregates quality changes :
More Manufactured aggregates
More clay pollution
More substitutes to traditional Portland :
SCM
“geo-polymers”
New clinkers
More variability cement chemistry :
More flexibility (grinding stations)
Change in kiln combustibles
Need for concrete recycling
3CONFIDENTIEL
New Admixture Tools : Performance boosters and robustness enhancers
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Performance Base
Workability Retention
Performance Boosters
Slump Extenders
Robustness
Rheology EnhancersFinishability
Sustainabity & DurabilityTaylor solutions made to address
performance compromise
Placeability
Robustness Enhancers
Pumpability
Extended Workability Retention
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Workability extender = Dispersion is maintained
At will workability extension: No impact on finish set or early strengths
No impact on slump or mix design
CHRYSO®Equalis
0%
20%
40%
60%
80%
100%
120%
140%
160%
Slump retentionafter 90 mn
Finish Set (mn vs.control)
Mpa (24H vs.Control)
Control Retarder Equalis
Extended Workability Retention :New polymers
Extended workability yet no impact on finish set/early strengths : Dispersion extenders vs. retarders
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Long Transportation Time Long Placement jobsite Remote Plant or Jobsite
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Enhanced Placeability
Non Thixotropic modified Polymer Technology for WR
Controlling viscosity at low shear rates : enhanced placeability: Flawless finish
Time savings
Low viscosity yet cohesive & homogeneous concrete
Enhanced Placeability & Finishability :New polymers
Free Flow yet cohesive concrete : Low Thixotropy
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Congested reinforcement(WorldOne Tower – India)
High Pumpability(3rd Bosphorus Bridge – Turkey)
Labor/time intensive placement(Residential Slab - USA)
Superior Robustness :Cement Chemistry
Polymers more robust to cement chemistry changes :
Cement supply flexibility
Soluble Alkali content variations
…
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Low Sulfate Sensitive Technology = More flexibility
StdPCE
StdPCE
Low alkaliCement
High alkaliCement
DosageRate %
LSSLSS
Superior Robustness & Finishability:Use of coarse sand
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Rheology Robustness Enhancers: Allows for use of coarse sand (crushed or washed)
Eliminates bleeding
Improves concrete cohesion & finishability
Little to no impact on slump (no yield stress impact = not a VMA)
CHRYSO®Quad Technology
QuadStd
VMA
Concrete Viscosity
Std.VMA
Quad
Concrete Slump
Natural Sand Crushed & Washed
Crushed & Washed
50% 50%
100%
Everyday C25 Concrete
Ck content reduction per m3 of concrete
Higher cement replacement % but early strength/set required
Water reduction, slump retention and early strength together thanks to specific polymer & hydration catalysts
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Durability & Sustainability :Extensive use of SCM
EnviroMix® Technology
New Admixtures combination :The Tool Box
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Multiple products solution
Single Product solution
+
Water Reducer Robustness Enhancer
CHRYSO®Omega CHRYSO®Quad 20
CHRYSO®Premia
New admixture technologies : Few examples of implementation
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Make Money Example : High FiveDallas - USA
Technical Challenges :
$288 million project
>500,000 m3 of concrete
43 bridges & 710 Columns
SCC, S4 & S1 – up to 45 % fly ash
Ready Mix & Precast
The largest Texas Highway connector (I 75 and US 635) :
500 000 cars per day
Very congested
Bonus & Penalties:
$32 K / per early completion day
$100 K / extra hour of lane closure
Time Saving=
The Key Performance to be delivered on the job
Make Money Example : High FiveDallas - USA
CHRYSO offer totally focused on accelerating completion:
Product solutions (SPL, accelerators, curing agents …)
Concrete Mix designs (SCC, EnviroMix®, Turbocast® …)
Services (Concrete maturity equipment supply and personnel training…)
CHRYSO customers won the supply for the job based on time savings potential for Zachry
Make Money Example : High FiveDallas - USA
Results:
100% of concrete within specifications
Time Gain : 1 year early completion
Spending within budget (288 M$)
$11,2 millions “Fast Track” bonus paid to Zachry
Make Money Example : High FiveDallas - USA
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3rd Bosphorus BridgeIstanbul, Turkey
Mixed suspension-Cable laid Bridge:
2,2 km long (1,4 km between pierces) > 320 m high pierces 58 m wide deck (WW record) > 220 000 m3 of concrete
Technical challenges :
Air entrained concrete pumped over 300 m –120 years durability warranty
4H flat slump retention with hot temperatures
Blended Cement (50% GGBFS) low alkali
Compensated shrinkage & hydration temperature control
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3rd Bosphorus BridgeIstanbul, Turkey
CHRYSO Technical Solutions:
RoVeR CHRYSO®Serenis Concrete Maturity model and staff training
Performances delivered :
4 H flat slump retention and hydrationtemperature maintained within specifications
Low thixotropy = outstanding pumpability High early strengths & shrinkage reduction
(60%) Consistent air content & spacing factor
Few other examples
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Egypt : Ismailia Tunnel (2,5 km)
Panama : Atlantic Bridge (4,6 km)
La Réunion: New Seafront road (12,5 km)
Period : 2016-2018
CHRYSO®Premia 309
Period : 2016-2018
CHRYSO®Optima 145 & CHRYSO®Equalis 100
Period : 2015-2019
CHRYSO®Optima 145, CHRYSO®Quad, CHRYSO®Equalis …