up series 15-37kw brochure.pdf

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Page 1: UP series 15-37kW Brochure.pdf

15-37 kW Rotary Screw Compressors

Page 2: UP series 15-37kW Brochure.pdf

Rotary Screw Compressors15-37 kW / 20-50 HP

Boost Your Profitability

Boosting your company’s profits was the main

goal that Ingersoll Rand had in mind when

designing the revolutionary UP-Series line of

integrated rotary screw air solutions.

The UP-Series is more than an integrated air

system, it’s a complete air solution designed

to maximize the key drivers of profitability in

today’s business:

• Ultimate Reliability

• Shop Productivity

• Flexibility Of Operation

• Energy Efficiency & Savings

Welcome to Ingersoll Rand’sUP-Series Rotary Air Solutions, ahigher standard of performance.

Choosing the

right air solution has never been

easier...

performance that pays

Page 3: UP series 15-37kW Brochure.pdf

• Installation Close To Point-of-useWhisper quiet operation allows for

installation closer to point-of-use, reducing

costs and ensuring a better & safer work

environment.

Ultimate Productivity

• Closely Maintained PressureReduced discharge pressure and avoiding

excessive pressure bands, increases

downstream tool and equipment life.

Ultimate Reliability

• Maximum UptimeIngersoll Rand is so confident in the

performance of the UP-Series, with a one

year package warranty.

• Fewer ConnectionsSmart integration eliminates leaks and

pressure drops maximizing reliability.

Ultimate Efficiency

• More Air For Your MoneyIndustry leading performance delivers more

air for less horsepower, saving thousands

of RMB per year on energy.

• Smart, Energy Efficient ControlsEliminates wasteful unloaded running by

unloading rapidly and by cycling the

compressor on/off when not needed.

• Energy EfficiencyHigh efficiency IP55 enclosure main motor

driving both compressor and cooling

blower.

Ultimate Flexibility

• Compact Footprint DesignReceiver mounting frees up valuable floor

space and reduces install costs.

Exceptional value

Page 4: UP series 15-37kW Brochure.pdf

Innovation

• High Efficiency IntegratedCompression ModuleTo provide maximum performance, efficiency and

ease of service, the airend, interconnecting piping

and separation system have all been integrated into

one simple design. Integration of the compression

module eliminates leaks and pressure losses to

increase efficiency and performance.

Service and maintenance are made extremely simple

through spin-on filtration and separator cartridges.

Real worldadvantages

• Whisper Quiet OperationOversized, high efficiencycooling air blower. Providessound levels as low as 68-69dBA.

• Dual Control OperationReliable and effective load/ no-load control with automatic stopand restart facility for maximumflexibility.

• Simple DiagnosticsVisual indication of operatingstatus and hours run, for easeof operation and reduceddowntime.

• Poly-V Belt DrivePremium dr ive sys temapplies patented automatictensioning to eliminate beltstretch and increase airoutput.

• Advanced CoolingA package prefilter, efficientcombination aftercooler withaccess to both sides for easycleaning and top discharge tosimplify ducting.

• Generous ServiceabilityA l l k e y m a i n t e n a n c ecomponents have beengrouped to provide ease ofserviceability.

Rotary Screw Compressors15-37 kW / 20-50 HP

Page 5: UP series 15-37kW Brochure.pdf

The Heat Stays Out. The Noise Stays In.

The 37kW / 50HP is uniquely designed to keep the heat out of the package and the noise in. Thecombination of super-efficient cooling and noise reduction results in a compressor that will run in themost extreme conditions and still achieve maximum performance.

2. The rated package deliversmaximum performance evenunder the most extreme ambientconditions.

High Ambient PackageRated for operation in ambient conditions upto 122OF (50OC), the High Ambient units areavailable in power sizes of 15-30kW. As to37Kw the package enclosure is allowingadequate ventilation for operating in highambient conditions (115OF. /46OC.).

Intellisys Control OptionProbably the best knownname in compressor controlsystems, the opt ionalintellisys control offersprecise pressure control, energy savingfunctions and advanced asset protection.

Outdoor ModificationTo further protect the compressor fromrainwater ingress, IR offers an intakelouver for the pre-filter, and a dischargecowling for the cooling air outlet.

Frost ProtectionWhen site ambient conditions are expected tofall below freezing, IR offers separate fieldinstallation kits. For installation convenience,the thermostatically controlled frost protectionkits are connected to separate singlephasepower supplies and include space heaters andtrace heating to protect the units down totemperatures as low as - 10OC (14OF). Oncethe compressor is running, thermostaticcontrols switch off the heater circuits.

Power Outage RestartIn the event of a compressor power outageshutdown, Power Outage Restart wil lautomatically provide a visual and audiblewarning once power is restored and will thenautomatically restart the compressor andreturn it to its previous operating condition.

Options to Meet All Operating Conditions

1. All of the components thatgenerate heat are put togetheron the “hot side” in order toconcentrate maximum air flowand sound attenuation wherethey are needed most. 3. The blower wheel used to draw air

through the package provides a halfinch of static pressure for externalducting while keeping the overallpackage sound level to a low 69 db(A).

Page 6: UP series 15-37kW Brochure.pdf

The quietest, most efficient, easiest-to-serviceair compressor in its class.

M37-PEReliability, efficiency, serviceability and

low noise; everything you’re looking for

in a compressed air solution. All these

unique qualities are available in a

package specifically designed to deliver

superior acoustic containment and

optimum performance efficiency at 37

kW / 50 HP.

• The rugged, durable, time-proven

Ingersoll Rand airend delivers the

ultimate in mechanical reliability.

• Low noise, high efficiency blower fan

cooling allows for maximum cooling in

ambients up to 46°C (115°F)

• The heavy duty, fully cast separator system

is designed to last and allows for quick,

simple coolant system maintenance.

Reliability = Uptime + Fast Maintenance

Rotary Screw Compressors15-37 kW / 20-50 HP

• Integrated Intel lysis control brings

technology to the otherwise simple

package design. The intellysis auto control

select (ACS) automatically selects the

optimum compressor operating mode to

minimize energy costs.

Introducint the

Ingersoll Rand 37kW/50HP

Page 7: UP series 15-37kW Brochure.pdf

Asset

Leading Warranty As Standard• 1 Year Warranty Protection

• AirCare CoverageEnsure the highest level of satisfaction withthe highly acclaimed, bumper-to-bumper,extended life care programme. Ask your

authorized IR representative for more details.

Ultra-Plus CoolantAll units come standard withIngersoll Rand’s Ultra-Plus

advanced synthetic coolant:

• 9,000 hour extended coolant life• Simple condensate separation• High level of biodegradability

Ease Of ServiceIngersoll Rand designed the UP-Series packagewith ease of service in mind. Spin-on filter andseparator element along with 3/6/9,000 hour /annual service intervals make life simple. YourIR Air Solutions provider will recommend themost cost effective maintenance program to keepyour investment operating trouble free for years.

Capacity quoted tested in accordance with ISO 1217 annex C 1996 (CAGI-pneurop PN2CPT2)Sound levels per ISO 2151; 2004 annex C

Dimensions & Weights (50hz)Power L W H WEIGHTkW (mm) (mm) (mm) (kg)15 1282 920 1050 50918.5 1282 920 1050 53222 1282 920 1050 54030 1712 1379 1344 102837 1712 1379 1344 1064

Industry Leading Performance

Specifications (50hz)MODEL NO POWER CAPACITY BAR AT dB(A)

DISCHARGEkW

UP5-15-7 2.41 7.5 68UP5-15-8

152.36 8.5 68

UP5-15-10 2.07 10.0 68UP5-15-14 1.61 14.0 68UP5-18-7 3.00 7.5 68UP5-18-8

18.52.85 8.5 68

UP5-18-10 2.61 10.0 68UP5-18-14 2.01 14.0 68UP5-22-7 3.54 7.5 69UP5-22-8

223.34 8.5 69

UP5-22-10 3.11 10.0 69UP5-22-14 2.32 14.0 69UP5-30-7 5.60 7.5 69UP5-30-8

304.90 8.5 69

UP5-30-10 4.70 10 69UP5-30-14 3.90 14 69ML37-PE 6.20 7.5 69MM37-PE

376.00 8.5 69

MH37-PE 5.70 10 69MXU37-PE 4.80 14 69

HF EP HHP HXP Length Width Height WeightHP 115 psig 125 psig 150 psig 200 psig (in) (in) (in) (ibs)

50-PE 219 215 205 170 67.4 54.1 52.9 2476

Free Air Delivery - CFM (**)60Hz IR 50-PE Performance

Page 8: UP series 15-37kW Brochure.pdf

Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Rand doesnot approve specialised equipment for breathing air applications and assumes no responsibility or liability for compressorsused for breathing air service.

Nothing contained on these pages is intended to extend any warranty or representation expressed or implies, regardingthe product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordancewith Ingersoll Rand’s standard terms and conditions of sale for such products, which are available upon request.

Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change withoutnotice or obligation.

www.ingersollrand.com air.irco.com

IRRO0030702E