unlocking the secrets to designing faster, smarter, and lighter

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Unlocking the Secrets to Designing Faster, Smarter, and Lighter

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Unlocking the Secrets to Designing Faster, Smarter, and Lighter

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Page 1: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Unlocking the Secrets to Designing Faster, Smarter,

and Lighter

Page 2: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

q  This webinar will be available afterwards at www.designworldonline.com & email

q  Q&A at the end of the presentation q  Hashtag for this webinar: #DWwebinar

Before We Start

Page 3: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Moderator Presenters

Leslie Langnau Design World

Jason Napolitano solidThinking

Jaideep Bangal solidThinking

Page 4: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

•  Introduc)ons  

•  The  growing  necessity  for  lightweight  design  

•  New  tools  enhancing  the  design  process  

•  Designing  for  the  freedom  of  addi)ve  manufacturing  

•  Real  world  examples  

•  Live  demo  

Agenda  

Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Page 5: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

•  Introduc)ons  

•  The  growing  necessity  for  lightweight  design  

•  New  tools  enhancing  the  design  process  

•  Designing  for  the  freedom  of  addi)ve  manufacturing  

•  Real  world  examples  

•  Live  demo  

Agenda  

Page 6: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Poll  Ques)on  #1  

Page 7: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Benefits  of  Lightweight  Design  

Costs  

Material  Consump)on  

Development  Time  

Page 8: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

The  Need  for  Lighter  Designs  

Mass   Performance  

Page 9: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

The  Methods  and  Tools  

Tradi)onal  Design  Process    

 Develop  Concept  

 

Detailed      Design                        Produc)on  

Valida)on  &  Prototyping  

Documenta)on  

$

Product  Defini)on  

Inspire  Concept  

Valida)on  &  Prototyping  

Documenta)on  

Product  Defini)on  

Inspire  Design  Process    

                                 Produc)on  Detailed      Design    

Page 10: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Poll  Ques)on  #2  

Page 11: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

For  Design  Engineers  

helps  design  products:            

Faster  

Smarter  

Lighter  

Page 12: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

How  does  Inspire  work  

Given  the  package  space  and  loading  condi2ons  for  a  design  problem,  Inspire  quickly  generates  the  ideal  shape.        Using  Inspire  typically  results  in  lighter  designs  and  helps  eliminate  structural  design  problems.          

Page 13: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

How  does  Inspire  work?  

Generates  structurally  efficient  concepts  quickly  and  easily          

 Easy  to  learn    Generates  design  concepts  in  minutes    Solves  challenging  design  problems    Interfaces  to  exis)ng  CAD  tools      

               New  Technology  without  Complexity  

Page 14: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Interoperability  

Geometry  Import  SolidWorks  

UG/NX  

CATIA  

Pro/E  

Parasolid  

STEP  

IGES  

ACIS  

JT  

STL  

 

       

Opera)ng  Systems  Windows  

32/64  bit  8.1,  7,Vista,  XP  

Mac  OS  X  10.7  or  later  

       

Results  Export  Parasolid  

STEP  

IGES  

STL  

     

Built  to  work  with  your  exis)ng  tools    The  straigh]orward  user  interface  is  easy  to  learn  Helps  design  parts  quicker,  smarter  and  lighter    

Page 15: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Who  is  using  Inspire?  

Page 16: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Revolutionizing

the additive

manufacturing

design process for the

world’s first 3D

printed bike frame 45% Lighter than Original

Page 17: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Unlock the lightweight

potential of AM with

concept generation and

organic interpretation

at HardMarque.

32% Weight Reduction

Page 18: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Massive weight

saving potential

when used on multiple

components.

55% Mass Reduction

Page 19: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

“Our traditional 2D

forging and

machining process

was thought to not be

able to be optimized

any further.”

25-50% Increase in Stiffness

Page 20: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Redesign existing

parts for weight

reduction and lower

failure rates.

20% Mass Savings 30% Stronger

Page 21: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Fewer iterations

and significant

weight savings when

starting with the

solution.

Cut Design Iterations in Half 35-40% Weight Reduction

Page 22: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

25% Lighter than Original

Improving safety,

aesthetics,

and ease of use for

plastic parts.

Page 23: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Poll  Ques)on  #3  

Page 24: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

solidThinking  Inspire  Demo  

Page 25: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Poll  Ques)on  #4  

Page 26: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

•  Introduc)ons  

•  The  growing  necessity  for  lightweight  design  

•  New  tools  enhancing  the  design  process  

•  Designing  for  the  freedom  of  addi)ve  manufacturing  

•  Real  world  examples  

•  Live  demo  

Agenda  

Page 27: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Questions? Leslie Langnau Design World [email protected] Phone: 216-860-5270 Twitter: @DW_3DPrinting

Jason Napolitano solidThinking [email protected] Phone: 248-526-1920

Jaideep Bangal solidThinking [email protected] Phone: 248-526-1920

Page 28: Unlocking the Secrets to Designing Faster, Smarter, and Lighter

Thank You q  This webinar will be available at

designworldonline.com & email

q  Tweet with hashtag #DWwebinar

q  Connect with Design World

q  Discuss this on EngineeringExchange.com